CN216206802U - Far-end gas collection type liquid level detection device - Google Patents
Far-end gas collection type liquid level detection device Download PDFInfo
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- CN216206802U CN216206802U CN202122500929.9U CN202122500929U CN216206802U CN 216206802 U CN216206802 U CN 216206802U CN 202122500929 U CN202122500929 U CN 202122500929U CN 216206802 U CN216206802 U CN 216206802U
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Abstract
The utility model discloses a far-end gas-collecting type liquid level detection device which comprises a compressed air input interface, a throttle valve, a check valve, an electromagnetic valve, a pressure sensor, a detection air pressure interface, a corrosion-resistant PTFE hose, a stainless steel gas collection countersunk head and a chemical storage tank, wherein the compressed air input interface can be connected with compressed air, and the detection air pressure interface is connected with the input end of the corrosion-resistant PTFE hose; the throttle valve, the check valve, the electromagnetic valve and the pressure sensor are sequentially connected and arranged between the compressed air input interface and the air pressure detection interface. The liquid level detection device is a novel liquid level detection device which can be far away from a tank body, is not influenced by foam, can prevent liquid inlet of a measuring pipe, and is simple and convenient to install.
Description
Technical Field
The utility model belongs to the technical field of detection equipment, and particularly relates to a far-end gas-collecting type liquid level detection device.
Background
At present, the liquid level detection sensors of industrial chemical storage tanks are mainly divided into two types, non-contact (e.g. ultrasonic level meter) and contact (pressure or capacitance principle), however, both types of detection devices have disadvantages. First, ultrasonic level gauges are susceptible to chemical foam, probe fouling, mounting means, and the like, resulting in measurement errors. The contact type liquid level meter is easily affected by liquid inlet in the measuring tube, impurity accumulation, probe scaling and the like caused by corrosion, thermal expansion and cold contraction, so that measuring errors are generated. And the two sensors need to be additionally provided with interfaces on the tank body, and if the interfaces are additionally arranged in later actual production, emptying and welding are needed, so that field implementation is difficult. Therefore, a novel liquid level detection device which can be far away from the tank body, is not influenced by foam, can prevent liquid from entering the measuring pipe, and is simple and convenient to mount is needed.
Through a search, no patent publication related to the present patent application has been found.
Disclosure of Invention
The utility model aims to overcome the defects in the prior art and provides a far-end gas-collecting type liquid level detection device and a method for detecting the liquid level and the quality of liquid in a tank.
The technical scheme adopted by the utility model for solving the technical problems is as follows:
a far-end gas-collecting type liquid level detection device comprises a compressed air input interface, a throttle valve, a check valve, an electromagnetic valve, a pressure sensor, a detection air pressure interface, a corrosion-resistant PTFE hose, a stainless steel gas collection countersunk head and a chemical storage tank, wherein the compressed air input interface can be connected with compressed air, and the detection air pressure interface is connected with the input end of the corrosion-resistant PTFE hose; a throttle valve, a check valve, an electromagnetic valve and a pressure sensor are sequentially connected and arranged between the compressed air input interface and the air pressure detection interface;
mounting through holes are formed in the top of the tank body of the chemical storage tank; the output end of the corrosion-resistant PTFE hose penetrates through a mounting through hole at the top of the chemical storage tank and is connected with a stainless steel gas collecting countersunk head, and the stainless steel gas collecting countersunk head is arranged at the bottom of the chemical storage tank;
the stainless steel gas collecting countersunk head is in a hollow cylinder shape with openings at the top and the bottom; the input end of the corrosion-resistant PTFE hose penetrates through the tank top mounting through hole to be tightly connected and hermetically arranged with the top opening of the stainless steel gas collection countersunk head in the tank body, and the hollow interior of the stainless steel gas collection countersunk head can contain compressed air, concentrated alkali and concentrated acid liquid; the bottom opening face of the stainless steel gas collection countersunk head can be in contact with the upper surface of the bottom in the chemical storage tank, and the stainless steel gas collection countersunk head can be naturally in contact with the upper surface of the bottom in the tank body under the action of gravity.
Furthermore, the electromagnetic valve can regularly inflate the stainless steel gas collection countersunk head through the corrosion-resistant tetrafluoro hose, and the pressure sensor can indirectly measure the static pressure in the tank bottom gas collection countersunk head transmitted in the corrosion-resistant tetrafluoro hose.
Further, the diameter of the mounting through hole is 6 mm.
Further, detection device still includes the host computer, and this host computer includes display instrument, 220v power plug, display instrument, check valve, solenoid valve, pressure sensor, 220v power plug all are connected the setting with the host computer, the electric end of solenoid valve and pressure sensor's electric end are connected the setting with display instrument, and display instrument can control the solenoid valve intermittent type and open, and display instrument can receive pressure sensor's pressure signal and automatic calculating the liquid level in concentrated alkali storage tank and the concentrated sour storage tank, and display instrument can show this liquid level.
Further, the power source is AC220V, 100W.
Further, the range of the pressure sensor is: 0-100KPa, the signal of the pressure sensor is: 4-20 mA.
The utility model has the advantages and positive effects that:
1. the liquid level detection device is a novel liquid level detection device which can be far away from a tank body, is not influenced by foam, can automatically clean impurities through a measuring pipe, and is simple and convenient to install.
2. The liquid level detection device adopts the principle of measuring the static pressure at the bottom of the tank, so that the foam can not influence the liquid level detection device.
3. The liquid level detection device is compact in working, small in size and convenient to install.
4. The pressure sensor of the liquid level detection device is connected with the electromagnetic valve, the air can be automatically inflated into the air collection countersunk head through the tetrafluoride pipe at regular intervals, and impurities gathered at the periphery of the air collection countersunk head can be discharged while the air is inflated, so that the periphery of the air collection countersunk head can not be blocked by the impurities, the air is always filled in the air collection countersunk head, the measurement error caused by the reasons of liquid inlet, blockage, scaling and the like is avoided, and the effectiveness of transmitting the static pressure of the tank bottom to the sensor is ensured.
5. The liquid level detection device is characterized in that the gas collection countersunk head at the bottom of the tank is connected with the pressure sensor of the host through the completely sealed tetrafluoro hose, and the host can be far away from the tank body, so that only the stainless steel gas collection countersunk head and the tetrafluoro hose exist in the tank body, and the stainless steel gas collection countersunk head and the tetrafluoro hose cannot be corroded.
Drawings
FIG. 1 is a schematic view of a structural connection according to the present invention;
FIG. 2 is a schematic diagram of a structural connection external to the host computer of FIG. 1;
FIG. 3 is a schematic diagram of a structural connection within the host of FIG. 1;
fig. 4 is a schematic view of a structural connection between the stainless steel gas collection countersunk head and the corrosion-resistant tetrafluoro hose in fig. 1.
Detailed Description
The present invention is further illustrated by the following examples, which are intended to be illustrative, not limiting and are not intended to limit the scope of the utility model.
The structures used in the present invention are all conventional structures unless otherwise specified; the methods used in the present invention are conventional in the art unless otherwise specified.
A far-end gas-collection type liquid level detection device, as shown in fig. 1 to 4, the detection device comprises a compressed air input interface 11, a throttle valve 10, a check valve 9, an electromagnetic valve 8, a pressure sensor 7, detection air pressure interfaces 13 and 14, a corrosion-resistant tetrafluoro hose 6, a stainless steel gas collection countersunk head 3 and chemical storage tanks 4 and 5 (such as a concentrated alkali storage tank and a concentrated acid storage tank), wherein the compressed air input interface can be connected with compressed air, and the detection air pressure interface is connected with the input end of the corrosion-resistant tetrafluoro hose; a throttle valve, a check valve, an electromagnetic valve and a pressure sensor are sequentially connected and arranged between the compressed air input interface and the air pressure detection interface;
mounting through holes are formed in the top of the tank body of the chemical storage tank; the output end of the corrosion-resistant PTFE hose penetrates through a mounting through hole at the top of the chemical storage tank and is connected with a stainless steel gas collecting countersunk head, and the stainless steel gas collecting countersunk head is arranged at the bottom of the chemical storage tank;
the stainless steel gas collecting countersunk head is in a hollow cylinder shape with openings at the top and the bottom; the input end of the corrosion-resistant PTFE hose penetrates through the tank top mounting through hole to be tightly connected and hermetically arranged with the top opening of the stainless steel gas collection countersunk head in the tank body, and the hollow interior of the stainless steel gas collection countersunk head can contain compressed air, concentrated alkali and concentrated acid liquid; the bottom opening face of the stainless steel gas collection countersunk head can be in contact with the upper surface of the bottom in the chemical storage tank, and the stainless steel gas collection countersunk head can be naturally in contact with the upper surface of the bottom in the tank body under the action of gravity.
In this embodiment, the solenoid valve can periodically inflate the stainless steel gas collection countersunk head through the corrosion-resistant tetrafluoro hose, and the pressure sensor can indirectly measure the static pressure in the tank bottom gas collection countersunk head transmitted in the corrosion-resistant tetrafluoro hose.
In this embodiment, the diameter of the mounting through-hole is 6 mm.
In this embodiment, detection device still includes host computer 1, and this host computer includes display instrument 2, 220v power plug 12, display instrument, check valve, solenoid valve, pressure sensor, 220v power plug all are connected the setting with the host computer, the electric end of solenoid valve and pressure sensor's electric end are connected the setting with display instrument, and display instrument can control the solenoid valve intermittent type and open, and display instrument can receive pressure sensor's pressure signal and automatic calculating the liquid level in dense alkali storage tank and the dense acid storage tank, and display instrument can show this liquid level.
In this embodiment, the range of the pressure sensor is: 0-100KPa, the signal of the pressure sensor is: 4-20 mA.
In this embodiment, the power source is AC220V, 100W.
In this embodiment, the source pressure requirement of the compressed air is 6-7BARG, and the flow requirement is 0.2Nm3/min。
In this embodiment, the operation steps of the electromagnetic valve when the stainless steel gas collection countersunk head is inflated through the corrosion-resistant tetrafluoro hose are as follows:
when in use, after being electrified, the electromagnetic valve can periodically act in a circulating mode according to the following steps: the alkali electromagnetic valve is opened- > delayed for 3 seconds- > closed- > delayed for 3 seconds- > opened- > delayed for 3 seconds- > closed- > delayed for 60 minutes.
In this embodiment, the method for detecting the liquid level height by using the remote gas-collecting liquid level detection device as described above includes the following steps:
the measuring range of the pressure signal acquired by the pressure sensor is 0-100kPa, and the calculation formula of converting the pressure signal into the liquid level is as follows:
H＝P/10/ω；
wherein:
h is the actual liquid level height, and the unit is mm;
p is the pressure detected by the actual pressure sensor and has the unit of Pa;
omega is the specific gravity of the liquid;
10 is a constant.
The specific gravity of the liquid in this example is 1.5;
namely: h is 100000/10/1.5 is 6667 mm;
the measuring range of the liquid level height can be calculated to be 0-6667 mm;
the measuring range of the liquid quality can be further calculated, and the conversion formula is as follows:
m＝S*H/1000000*ω；
wherein:
m is the mass of the liquid and the unit is Kg
S is the bottom area in the tank with unit of mm2
H is the actual liquid level height in mm
Omega is the specific gravity of the liquid;
1000000 is a conversion constant;
the bottom area in the can of this example is 3800000mm 2: the specific gravity of the liquid is 1.5;
namely: m 3800000 6667/1000000 1.5 38002 Kg;
the range of the liquid mass can be calculated and calculated to be 0-38002 Kg;
and (4) relevant testing:
this test adopts transparent acrylic section of thick bamboo to replace the chemical jar and carries out the liquid level test.
Firstly, the maximum range converted from the specific gravity of 1.5 by alkali is set as follows: 6667 mm.
The display instrument setting method comprises the following steps:
step one, pressing the Set key for 3 seconds, inputting a password of '132', and pressing the Set key to enter a setting menu.
Second, the zero-point display value of sensor 1 is set to 0.
Third, the sensor 1 full dot display value is set to 6667.
And (3) vertically and fixedly placing the transparent testing cylinder, and slowly placing the stainless steel gas collection countersunk head from the top of the transparent testing cylinder to the bottom of the transparent testing cylinder. And observing whether the liquid level display value of the host is zero or not. If not, adjusting the meter parameters and the zero point offset to zero and recording.
Slowly adding alkali liquor into the cylinder to 100mm, and observing the reading of a display instrument of the main machine and recording.
By analogy, slowly adding alkali liquor into the cylinder to 200mm, 300mm, 400mm, 500mm, 600mm, 700mm, 800mm, 900mm and 1000mm, observing the reading of the host display instrument, and recording to obtain the following data:
| serial number | Cylinder inside scale reading (unit: mm) | Display instrument reading (unit: mm) | Deviation (unit: mm) |
| 1 | 0 | 0 | 0 |
| 2 | 100 | 99 | -1 |
| 3 | 200 | 200 | 0 |
| 4 | 300 | 299 | -1 |
| 5 | 400 | 401 | 1 |
| 6 | 500 | 500 | 0 |
| 7 | 600 | 601 | 1 |
| 8 | 700 | 698 | -2 |
| 9 | 800 | 800 | 0 |
| 10 | 900 | 899 | -1 |
| 11 | 1000 | 1001 | 1 |
And (3) deviation analysis:
1) the error caused by the factor 1 of the deviation is observed by eyes.
2) The factor 2 of deviation appears, and when the bottom static pressure increased, the interior air of collection liquid section of thick bamboo can be compressed, causes the error.
And (4) test conclusion:
the device has the measurement error within the acceptable range, the total deviation average value is-0.1818, and the overall precision of the test is about 0.18 percent, thereby being in line with the expected effect.
Although the embodiments of the present invention have been disclosed for illustrative purposes, those skilled in the art will appreciate that: various substitutions, changes and modifications are possible without departing from the spirit and scope of the utility model and the appended claims, and therefore the scope of the utility model is not limited to the embodiments disclosed.
Claims (5)
1. The utility model provides a distal end gas collection formula liquid level detection device which characterized in that: the detection device comprises a compressed air input interface, a throttle valve, a check valve, an electromagnetic valve, a pressure sensor, a detection air pressure interface, a corrosion-resistant PTFE hose, a stainless steel gas collection countersunk head and a chemical storage tank, wherein the compressed air input interface can be connected with compressed air, and the detection air pressure interface is connected with the input end of the corrosion-resistant PTFE hose; a throttle valve, a check valve, an electromagnetic valve and a pressure sensor are sequentially connected and arranged between the compressed air input interface and the air pressure detection interface;
mounting through holes are formed in the top of the tank body of the chemical storage tank; the output end of the corrosion-resistant PTFE hose penetrates through a mounting through hole at the top of the chemical storage tank and is connected with a stainless steel gas collecting countersunk head, and the stainless steel gas collecting countersunk head is arranged at the bottom of the chemical storage tank;
the stainless steel gas collecting countersunk head is in a hollow cylinder shape with openings at the top and the bottom; the input end of the corrosion-resistant PTFE hose penetrates through the tank top mounting through hole to be tightly connected and hermetically arranged with the top opening of the stainless steel gas collection countersunk head in the tank body, and the hollow interior of the stainless steel gas collection countersunk head can contain compressed air, concentrated alkali and concentrated acid liquid; the bottom opening face of the stainless steel gas collection countersunk head can be in contact with the upper surface of the bottom in the chemical storage tank, and the stainless steel gas collection countersunk head can be naturally in contact with the upper surface of the bottom in the tank body under the action of gravity.
2. The remote gas-collecting liquid level detection device of claim 1, wherein: the electromagnetic valve can regularly inflate in the stainless steel gas collection countersunk head through the corrosion-resistant tetrafluoro hose, and the pressure sensor can indirectly measure the static pressure in the tank bottom gas collection countersunk head transmitted in the corrosion-resistant tetrafluoro hose.
3. The remote gas-collecting liquid level detection device of claim 1, wherein: the diameter of the installation through hole is 6 mm.
4. The remote gas-collecting liquid level detection device of claim 1, wherein: the detection device further comprises a host, the host comprises a display instrument and a 220v power plug, the display instrument, the check valve, the electromagnetic valve, the pressure sensor and the 220v power plug are all connected with the host to be arranged, the electrical end of the electromagnetic valve and the electrical end of the pressure sensor are connected with the display instrument to be arranged, the display instrument can control the electromagnetic valve to be opened intermittently, the display instrument can receive the pressure signal of the pressure sensor and automatically calculate the liquid levels in the concentrated alkali storage tank and the concentrated acid storage tank, and the display instrument can display the liquid levels.
5. The remote gas-collecting liquid level detection device according to any one of claims 1 to 4, wherein: the measuring range of the pressure sensor is as follows: 0-100KPa, the signal of the pressure sensor is: 4-20 mA.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202122500929.9U CN216206802U (en) | 2021-10-18 | 2021-10-18 | Far-end gas collection type liquid level detection device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113945252A (en) * | 2021-10-18 | 2022-01-18 | 上海柯珑清洁技术有限公司 | Far-end gas-collecting type liquid level detection device and method for detecting liquid level and liquid quality in tank |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113945252A (en) * | 2021-10-18 | 2022-01-18 | 上海柯珑清洁技术有限公司 | Far-end gas-collecting type liquid level detection device and method for detecting liquid level and liquid quality in tank |
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