CN216205185U - Energy-saving environment-friendly roller kiln for producing ceramic tiles - Google Patents
Energy-saving environment-friendly roller kiln for producing ceramic tiles Download PDFInfo
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- CN216205185U CN216205185U CN202121927517.7U CN202121927517U CN216205185U CN 216205185 U CN216205185 U CN 216205185U CN 202121927517 U CN202121927517 U CN 202121927517U CN 216205185 U CN216205185 U CN 216205185U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The utility model provides an energy-saving environment-friendly roller kiln for producing ceramic tiles, which belongs to the technical field of ceramic tile production and comprises a lower kiln path, wherein the bottom of the lower kiln path is fixedly connected with two support frames; a plurality of mounting holes are formed in the lower kiln path and are respectively formed in two end sides of the lower kiln path; the main inlet joint is arranged at the center of the bottom of the lower kiln way; supplementary intake pipe, supplementary intake pipe is provided with a plurality ofly, avoid directly discharging exhaust gas in the device use, the environmental pollution who leads to, increase the environmental protection effect of device, gas after the filtration passes through in the leading-in copper heating pipe of second pipe, preheat the gas of air compressor pump income in the swap tank through the copper heating pipe, reduce the device use in-process to thermal waste, when avoiding using in different seasons, because the difference of inside and outside atmospheric pressure causes the in-process, increase the loss to the energy, improve the availability factor of device to the energy, reach energy-conserving effect.
Description
Technical Field
The utility model belongs to the technical field of ceramic tile production, and particularly relates to an energy-saving and environment-friendly roller kiln for producing ceramic tiles.
Background
Roller kilns, also known as roller-hearth kilns, are mainly used in the production of ceramic building materials such as ceramic tiles and the like, and are continuous firing kilns, tunnel kilns in which rotating rollers are used as blank carriers, ceramic products are placed on a plurality of horizontal refractory rollers at close intervals, and the rotation of the rollers is used for conveying the ceramic from the kiln head to the kiln tail, so that the roller kilns are called.
The ceramic tile is a plate-shaped or block-shaped ceramic product produced by clay and other inorganic non-metallic raw materials through processes of molding, sintering and the like, and is used for decorating and protecting walls and floors of buildings and structures.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an energy-saving and environment-friendly roller kiln for producing ceramic tiles, and aims to solve the problems that when the conventional roller kiln is used in different seasons, the energy loss is increased in the use process due to the difference of internal and external air pressures, and the energy-saving and environment-friendly roller kiln is not favorable for energy conservation and environment protection.
In order to achieve the purpose, the utility model provides the following technical scheme:
an energy-saving environment-friendly roller kiln for producing ceramic tiles comprises a lower kiln way, wherein the bottom of the lower kiln way is fixedly connected with two support frames;
a plurality of mounting holes are formed in the lower kiln path and are respectively formed in two end sides of the lower kiln path;
the main inlet joint is arranged at the center of the bottom of the lower kiln way;
a plurality of auxiliary air inlet pipes are arranged and are respectively inserted at two side ends of the lower kiln way;
the device comprises an arc-shaped vault, a lower kiln path, a heat insulation vault and a gas outlet joint, wherein the arc-shaped vault is fixedly connected to the top of the lower kiln path, the inner surfaces of the lower kiln path and the arc-shaped vault are provided with the heat insulation vault, two heating wires are fixedly connected in the heat insulation vault in parallel, the top of the arc-shaped vault is fixedly connected with the gas outlet joint, and the gas outlet joint is communicated with the inside of the arc-shaped vault; and
a thermal cycling mechanism; the thermal circulation mechanism is arranged at the side end of the lower kiln way and is respectively communicated with the air outlet joint, the main inlet joint and the plurality of auxiliary air inlet pipes.
As a preferable scheme of the present invention, the thermal circulation mechanism includes a slag removal assembly, a heat exchange assembly, and a circulation pipe group, the slag removal assembly is disposed at a side end of the lower kiln way, the heat exchange assembly is disposed at a side end of the lower kiln way, and the circulation pipe group is disposed between the air outlet joint, the main inlet joint, the slag removal assembly, the heat exchange assembly, and the plurality of auxiliary air inlet pipes.
As a preferable scheme of the utility model, the deslagging assembly comprises a filter box, a plurality of filter plates, a waste residue collecting box and a third conduit, wherein the filter box is fixedly connected to the side end of the lower kiln way, the plurality of filter plates are all fixedly connected in the filter box, the waste residue collecting box is fixedly connected to the side end of the lower kiln way, the waste residue collecting box is positioned at the lower side of the filter box, the third conduit is fixedly connected between the filter box and the waste residue collecting box, and the third conduit is used for communicating the filter box and the waste residue collecting box.
As a preferred scheme of the present invention, the heat exchange assembly includes a heat exchange box, an exchange tank, a copper heating pipe, and an exhaust gas conduit, the heat exchange box is fixedly connected to a side end of the lower kiln path, the exchange tank is fixedly connected to an upper inner wall of the air compressor, the copper heating pipe is fixedly connected to the exchange tank, the exhaust gas conduit is inserted into a side end of the heat exchange box, and the exhaust gas conduit is connected to a lower end of the copper heating pipe.
In a preferred embodiment of the present invention, the circulating tube group includes a first guide tube, a second guide tube, a pump gas tube and a branch tube, the first conduit is arranged at the upper side of the arc-shaped vault, the upper end of the first conduit is connected with the air outlet joint, the lower end of the first conduit is connected with the side end of the filter box, the second conduit is fixedly connected with the top of the filter box, the bottom end of the second guide pipe penetrates into the exchange tank, the bottom end of the second guide pipe is connected with the top end of the copper heating pipe, the pump air pipe is arranged on the lower inner wall of the air compressor, one end of the pump air pipe is connected with the bottom of the exchange tank, the branch pipe is arranged at the bottom of the lower kiln way, one end of the branch pipe is inserted in the exchange tank, the middle end of the branch pipe is connected with the main inlet joint, and the branch end of the branch pipe is communicated with the auxiliary air inlet pipes.
As a preferable scheme of the utility model, an air compressor is fixedly connected in the heat exchange box through four support columns, and the side end of the air compressor is connected with the other end of the pumping pipe.
As a preferred scheme of the present invention, the plurality of mounting holes horizontally correspond to each other, a plurality of rollers are inserted into the plurality of mounting holes, the plurality of rollers are located between the two heating wires, two limiting bearings are sleeved on the circumferential surface of each roller, the two limiting bearings are located in the two mounting holes, and the side ends of the plurality of rollers are fixedly connected with gears.
As a preferable scheme of the utility model, the inner surface of the lower kiln way is provided with a buffer groove, the buffer groove is communicated with the main inlet joint, and a gas guide plate is fixedly connected in the buffer groove.
The side fixedly connected with control terminal of rose box, control terminal and air compressor machine, two auxiliary intake pipe and a plurality of filter electric connection.
Compared with the prior art, the utility model has the beneficial effects that:
1. in this scheme, rose box fixed connection is on the right side of kiln way down, a plurality of filters are used for filtering the leading-in gas of first pipe, box fixed connection is collected to the waste residue on the right side of kiln way down, the waste residue is collected the box and is located between heat transfer case and the rose box, the waste residue is collected the box and is used for collecting residue or the poisonous liquid that a plurality of filters filtered out, the third pipe is used for collecting the box with residue or the leading-in waste residue of poisonous liquid that filter out in the rose box, through filtering out solid residue or poisonous liquid in the gas of spending, directly arrange exhaust gas in the avoiding installation use, the environmental pollution who leads to, increase the environmental protection effect of device.
In this scheme, heat transfer case fixed connection is in the right-hand member face of kiln way down, the heat transfer case is used for holding the air compressor machine, exchange jar and copper heating pipe, the exchange jar is used for holding the copper heating pipe, the space of carrying out gaseous thermal exchange is provided, the copper heating pipe is used for volatilizing the play with the heat in the waste gas, conveniently exchange the heat, the waste gas pipe is used for the exhaust gas after will exchanging, retrieve through exchange jar and copper heating pipe the heat in the waste gas, preheat the gas of air compressor machine pump income, reduce the device in-process to thermal waste, avoid when using in different seasons, because the difference of inside and outside atmospheric pressure causes the in-process, increase the loss to the energy, the improvement device is to the availability factor of the energy, reach energy-conserving effect.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:
FIG. 1 is a top perspective view of an energy-saving and environment-friendly roller kiln for producing ceramic tiles according to the present invention;
FIG. 2 is a bottom perspective view of an energy-saving and environment-friendly roller kiln for producing ceramic tiles according to the present invention;
FIG. 3 is a vertical full sectional view of an energy-saving and environment-friendly roller kiln for producing ceramic tiles according to the present invention;
FIG. 4 is a partial semi-sectional view of an energy-saving and environment-friendly roller kiln for producing ceramic tiles according to the present invention;
FIG. 5 is an exploded view of an energy-saving and environment-friendly roller kiln for producing ceramic tiles according to the present invention.
In the figure: 1. a kiln way is arranged; 2. an arc-shaped vault; 3. mounting holes; 4. a support frame; 5. a thermal insulation vault; 6. an air outlet joint; 7. a buffer tank; 8. a gas guide plate; 9. a main inlet joint; 10. a heat exchange box; 11. a filter box; 12. a filter plate; 13. a waste residue collection box; 14. an exchange tank; 15. a copper heating pipe; 16. an air compressor; 17. a control terminal; 18. an auxiliary air inlet pipe; 19. a roller; 20. a limit bearing; 21. a gear; 22. a first conduit; 23. a second conduit; 24. a third conduit; 25. an exhaust gas conduit; 26. a pump air pipe; 27. a branch pipe; 28. a heating wire.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; the connection can be mechanical connection or electrical connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
Referring to fig. 1 to 5, an energy-saving and environment-friendly roller kiln for producing ceramic tiles includes:
In the utility model, taking fig. 5 as an example, two support frames 4 are arranged on the inner surface of a lower kiln path 1 to support the lower kiln path 1, a plurality of mounting holes 3 are respectively arranged on the left side and the right side of the lower kiln path 1, a plurality of mounting holes 3 are used for accommodating a plurality of limiting bearings 20 and rollers 19, a main inlet joint 9 is inserted at the central bottom of the lower kiln path 1, the main inlet joint 9 is used for aerating air in a buffer groove 7, a plurality of auxiliary air inlet pipes 18 are arranged to assist air aeration and combustion supporting from the left side and the right side of the lower kiln path 1, an arc-shaped vault 2 and the lower kiln path 1 are in sealed butt joint to form a relatively sealed space for heating and sintering ceramic plates, a temperature-insulating vault 5 is used for heat insulation and heat overflow prevention, two heating wires 28 are used for heating and sintering the ceramic plates, an air outlet joint 6 is used for guiding out waste gas, and heating the ceramic plates is realized by blowing high oxygen gas to the two auxiliary air inlet pipes 18.
A thermal cycling mechanism; the thermal circulation mechanism is arranged at the side end of the lower kiln way 1, the thermal circulation mechanism is respectively communicated with the air outlet joint 6, the main inlet joint 9 and the plurality of auxiliary air inlet pipes 18, the thermal circulation mechanism comprises a deslagging assembly, a heat exchange assembly and a circulation pipe assembly, the deslagging assembly is arranged at the side end of the lower kiln way 1, the heat exchange assembly is arranged at the side end of the lower kiln way 1, and the circulation pipe assembly is arranged among the air outlet joint 6, the main inlet joint 9, the deslagging assembly, the heat exchange assembly and the plurality of auxiliary air inlet pipes 18.
In the utility model, by taking fig. 1 as an example, a deslagging assembly and a heat exchange assembly are both fixedly connected to the right end face of a lower kiln way 1, the deslagging assembly is used for filtering solid residues or toxic liquid in waste gas, the heat exchange assembly is used for heating oxygen-containing gas entering the lower kiln way 1 by using heat in waste gas, and a circulating pipe group is used for circulating gas among an air outlet joint 6, a main inlet joint 9, the deslagging assembly, the heat exchange assembly and a plurality of auxiliary air inlet pipes 18.
The slagging-off subassembly includes rose box 11, filter 12, box 13 and third pipe 24 are collected to the waste residue, 11 fixed connection in the side of kiln way 1 down in the rose box, filter 12 is provided with a plurality ofly, the equal fixed connection of a plurality of filters 12 is in rose box 11, box 13 fixed connection is collected to the waste residue is in the side of kiln way 1 down, box 13 is located the downside of rose box 11 is collected to the waste residue, box 13 is collected to third pipe 24 fixed connection in rose box 11 and waste residue, box 13 is collected to the third pipe 24 for communicateing rose box 11 and waste residue.
According to the utility model, the filter box 11 is fixedly connected to the right side of the lower kiln path 1, the plurality of filter plates 12 are used for filtering gas introduced by the first guide pipe 22, the waste residue collection box 13 is fixedly connected to the right side of the lower kiln path 1, the waste residue collection box 13 is positioned between the heat exchange box 10 and the filter box 11, the waste residue collection box 13 is used for collecting residues or toxic liquid filtered by the plurality of filter plates 12, the third guide pipe 24 is used for introducing the residues or toxic liquid filtered by the filter box 11 into the waste residue collection box 13, and by filtering out solid residues or toxic liquid in waste gas, the direct waste gas discharge in the use process of the device is avoided, the environmental pollution is caused, and the environmental protection effect of the device is increased.
The heat exchange assembly comprises a heat exchange box 10, an exchange tank 14, a copper heating pipe 15 and an exhaust gas conduit 25, the heat exchange box 10 is fixedly connected to the side end of the lower kiln path 1, the exchange tank 14 is fixedly connected to the upper inner wall of the air compressor 16, the copper heating pipe 15 is fixedly connected into the exchange tank 14, the exhaust gas conduit 25 is inserted into the side end of the heat exchange box 10, and the exhaust gas conduit 25 is connected with the lower end of the copper heating pipe 15.
In the utility model, a heat exchange box 10 is fixedly connected to the right end face of a lower kiln path 1, the heat exchange box 10 is used for accommodating an air compressor 16, an exchange tank 14 and a copper heating pipe 15, the exchange tank 14 is used for accommodating the copper heating pipe 15 and providing a space for exchanging gas heat, the copper heating pipe 15 is used for volatilizing heat in waste gas so as to exchange heat conveniently, a waste gas conduit 25 is used for discharging the exchanged waste gas, the heat in the waste gas is recovered through the exchange tank 14 and the copper heating pipe 15, and the gas pumped by the air compressor 16 is preheated, so that the waste of heat in the using process of the device is reduced, the energy loss is increased in the using process due to different internal and external air pressures when the device is used in different seasons, the using efficiency of the device on energy is improved, and the energy-saving effect is achieved.
The circulating pipe group comprises a first guide pipe 22, a second guide pipe 23, a pump air pipe 26 and branch pipes 27, wherein the first guide pipe 22 is arranged on the upper side of the arc-shaped vault 2, the upper end of the first guide pipe 22 is connected with the air outlet connector 6, the lower end of the first guide pipe 22 is connected with the side end of the filter box 11, the second guide pipe 23 is fixedly connected to the top of the filter box 11, the bottom end of the second guide pipe 23 penetrates into the exchange tank 14, the bottom end of the second guide pipe 23 is connected with the top end of the copper heating pipe 15, the pump air pipe 26 is arranged on the lower inner wall of the air compressor 16, one end of the pump air pipe 26 is connected with the bottom of the exchange tank 14, the branch pipes 27 are arranged at the bottom of the lower kiln channel 1, one end of the branch pipe 27 penetrates into the exchange tank 14, the middle end of the branch pipe 27 is connected with the main inlet connector 9, and the branch ends of the branch pipes 27 are communicated with the auxiliary air inlet pipes 18.
In the utility model, a first conduit 22 is used for communicating an air outlet joint 6 with a filter box 11, waste gas generated in a heat insulation vault 5 is guided into the filter box 11 for filtering, a second conduit 23 is used for communicating the filter box 11 with a copper heating pipe 15, the waste gas filtered in the filter box 11 is guided into the copper heating pipe 15 for heat dissipation, a pumping pipe 26 is used for communicating an air compressor 16 with an exchange tank 14, high-oxygen gas generated in the air compressor 16 is guided into the exchange tank 14 for preheating, a branch pipe 27 is used for guiding the gas generated in the exchange tank 14 to a main inlet joint 9 and a plurality of auxiliary air inlet pipes 18 to be blown into a lower kiln channel 1 to increase the oxygen content in the heat insulation vault 5, the surfaces of the first conduit 22, the second conduit 23, a pumping pipe 26 and the branch pipe 27 are wrapped with heat insulation cotton to prevent heat from volatilizing, and the heat is prevented from volatilizing through the first conduit 22, the second conduit 23, the pumping pipe 26 and the branch pipe 27, the heat recycling is enhanced.
Specifically, referring to fig. 4, an air compressor 16 is fixedly connected to the heat exchange box 10 through four support columns, and a side end of the air compressor 16 is connected to the other end of the pump air pipe 26.
In the present invention, the air compressor 16 is used to compress the air in the air box, and by changing the pressure of the air, a part of the rest of the air conditioners in the air box is removed, so as to increase the oxygen content, and the oxygen content is introduced into the exchange tank 14 through the air pumping pipe 26.
Specifically, referring to fig. 1 to 5, a plurality of mounting holes 3 are horizontally corresponding, a plurality of rollers 19 are respectively inserted into the plurality of mounting holes 3, the plurality of rollers 19 are located between two heating wires 28, two limiting bearings 20 are respectively sleeved on the circumferential surface of each roller 19, the two limiting bearings 20 are respectively located in the two mounting holes 3, and the side ends of the plurality of rollers 19 are respectively and fixedly connected with a gear 21.
In the utility model, the plurality of mounting holes 3 are provided to accommodate a plurality of limiting bearings 20 and rollers 19, the plurality of rollers 19 are used for rolling and moving ceramic tiles, the plurality of limiting bearings 20 are used for limiting and fixing the plurality of rollers 19, and the plurality of gears 21 are used for rotating the plurality of rollers 19 by an external power source.
Specifically, referring to fig. 3 and 5, a buffer tank 7 is disposed on the inner surface of the lower kiln way 1, the buffer tank 7 is communicated with a main inlet joint 9, and an air guide plate 8 is fixedly connected in the buffer tank 7.
According to the ceramic tile sintering device, the buffer groove 7 is formed to accommodate the gas guide plate 8 conveniently, the buffer groove 7 and the gas guide plate 8 are in sealed butt joint to form a sealed space, gas introduced by the main inlet connector 9 is buffered, the top of the gas guide plate 8 is provided with a plurality of small holes for spraying high-oxygen gas onto the heating wires 28, and the ceramic tile sintering device generates high temperature in a reaction mode to sinter ceramic tiles.
Specifically, referring to fig. 1 and 3-5, a control terminal 17 is fixedly connected to a side end of the filter box 11, and the control terminal 17 is electrically connected to the air compressor 16, the two auxiliary air inlet pipes 18 and the plurality of filter plates 12.
In the utility model, the control terminal 17 is electrically connected with the air compressor 16, the two auxiliary air inlet pipes 18 and the plurality of filter plates 12, and the control of the air compressor 16, the two auxiliary air inlet pipes 18 and the plurality of filter plates 12 is realized through the control terminal 17, so that the simplified operation is realized.
The working principle or the working process of the energy-saving and environment-friendly roller kiln for producing the ceramic tiles provided by the utility model is as follows:
the device is connected with a power supply, a plurality of rollers 19 roll to displace ceramic tiles, an air compressor 16 is started, air is pumped into the exchange tank 14 through a pumping pipe 26, the air in the exchange tank 14 is led to a main inlet joint 9 and a plurality of auxiliary air inlet pipes 18 through a branch pipe 27, two heating wires 28 are started, high-oxygen gas is blown onto the two heating wires 28 through an air guide plate 8 and the auxiliary air inlet pipes 18, the ceramic tiles are heated and sintered through the two heating wires 28, waste gas is led into a filter box 11 through a first conduit 22, the air is filtered through a plurality of filter plates 12, filtered solid residues or toxic liquid is led into a waste residue collection box 13 through a third conduit 24 to be stored, the solid residues or toxic liquid in waste gas is filtered out, the direct waste gas discharge in the use process of the device is avoided, the environmental pollution caused by the direct waste gas discharge in the use process of the device is avoided, the environmental protection effect of the device is increased, the filtered gas is led into a copper heating pipe 15 through a second conduit 23, the gas pumped into the air compressor 16 is preheated in the exchange tank 14 through the copper heating pipe 15, so that the waste of heat in the use process of the device is reduced, the use in different seasons is avoided, the loss of energy is increased due to the use in process caused by the difference of internal and external air pressure, the use efficiency of the device to the energy is improved, and the energy-saving effect is achieved.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the utility model. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. An energy-saving environment-friendly roller kiln for producing ceramic tiles is characterized by comprising a kiln body;
the bottom of the lower kiln way (1) is fixedly connected with two support frames (4);
a plurality of mounting holes (3) are formed in the lower kiln path (1), and the mounting holes (3) are respectively formed in two end sides of the lower kiln path (1);
the main inlet joint (9), the main inlet joint (9) is arranged at the center of the bottom of the lower kiln way (1);
a plurality of auxiliary air inlet pipes (18) are arranged, and the auxiliary air inlet pipes (18) are respectively inserted at two side ends of the lower kiln path (1);
the kiln comprises an arc-shaped vault (2), wherein the arc-shaped vault (2) is fixedly connected to the top of a lower kiln way (1), the inner surfaces of the lower kiln way (1) and the arc-shaped vault (2) are provided with a heat insulation vault (5), two heating wires (28) are fixedly connected in parallel in the heat insulation vault (5), the top of the arc-shaped vault (2) is fixedly connected with an air outlet joint (6), and the air outlet joint (6) is communicated with the inside of the arc-shaped vault (2); and
a thermal cycling mechanism; the thermal circulation mechanism is arranged at the side end of the lower kiln way (1), and is respectively communicated with the air outlet joint (6), the main inlet joint (9) and the plurality of auxiliary air inlet pipes (18).
2. The energy-saving and environment-friendly roller kiln for producing ceramic tiles according to claim 1, wherein the thermal circulation mechanism comprises a deslagging assembly, a heat exchange assembly and a circulation pipe group, the deslagging assembly is arranged at the side end of the lower kiln way (1), the heat exchange assembly is arranged at the side end of the lower kiln way (1), and the circulation pipe group is arranged among the air outlet joint (6), the main inlet joint (9), the deslagging assembly, the heat exchange assembly and the auxiliary air inlet pipes (18).
3. The energy-saving and environment-friendly roller kiln for producing ceramic tiles according to claim 2, wherein the deslagging assembly comprises a filtering box (11), a filtering plate (12), a waste residue collecting box (13) and a third conduit (24), the filtering box (11) is fixedly connected to the side end of the lower kiln way (1), the filtering plate (12) is provided with a plurality of filtering plates (12) which are all fixedly connected to the inside of the filtering box (11), the waste residue collecting box (13) is fixedly connected to the side end of the lower kiln way (1), the waste residue collecting box (13) is located at the lower side of the filtering box (11), the third conduit (24) is fixedly connected between the filtering box (11) and the waste residue collecting box (13), and the third conduit (24) is used for communicating the filtering box (11) and the waste residue collecting box (13).
4. The energy-saving and environment-friendly roller kiln for producing ceramic tiles according to claim 3, wherein the heat exchange assembly comprises a heat exchange box (10), an exchange tank (14), copper heating pipes (15) and an exhaust gas conduit (25), the heat exchange box (10) is fixedly connected to the side end of the lower kiln way (1), the exchange tank (14) is fixedly connected to the upper inner wall of the air compressor (16), the copper heating pipes (15) are fixedly connected to the exchange tank (14), the exhaust gas conduit (25) is inserted into the side end of the heat exchange box (10), and the exhaust gas conduit (25) is connected to the lower end of the copper heating pipes (15).
5. The energy-saving and environment-friendly roller kiln for producing ceramic tiles according to claim 4, wherein the circulating pipe set comprises a first guide pipe (22), a second guide pipe (23), a pumping pipe (26) and a branch pipe (27), the first guide pipe (22) is arranged on the upper side of the arc-shaped vault (2), the upper end of the first guide pipe (22) is connected with the air outlet joint (6), the lower end of the first guide pipe (22) is connected with the side end of the filtering box (11), the second guide pipe (23) is fixedly connected with the top of the filtering box (11), the bottom end of the second guide pipe (23) penetrates into the exchange tank (14), the bottom end of the second guide pipe (23) is connected with the top end of the copper heating pipe (15), the pumping pipe (26) is arranged on the lower inner wall of the air compressor (16), and one end of the pumping pipe (26) is connected with the bottom of the exchange tank (14), the branch pipe (27) is arranged at the bottom of the lower kiln way (1), one end of the branch pipe (27) is inserted into the exchange tank (14), the middle end of the branch pipe (27) is connected with the main inlet joint (9), and the branch ends of the branch pipe (27) are communicated with the auxiliary air inlet pipes (18).
6. The energy-saving and environment-friendly roller kiln for producing ceramic tiles according to claim 5, characterized in that an air compressor (16) is fixedly connected inside the heat exchange box (10) through four support columns, and the side end of the air compressor (16) is connected with the other end of the air pumping pipe (26).
7. The energy-saving and environment-friendly roller kiln for producing ceramic tiles according to claim 6, characterized in that a plurality of the mounting holes (3) horizontally correspond, a plurality of rollers (19) are inserted into the plurality of mounting holes (3), the plurality of rollers (19) are located between two heating wires (28), two limiting bearings (20) are sleeved on the circumferential surface of each roller (19), the two limiting bearings (20) are located in the two mounting holes (3), and the side ends of the plurality of rollers (19) are fixedly connected with gears (21).
8. The energy-saving and environment-friendly roller kiln for producing ceramic tiles according to claim 7 is characterized in that a buffer tank (7) is formed in the inner surface of the lower kiln way (1), the buffer tank (7) is communicated with a main inlet joint (9), and a gas guide plate (8) is fixedly connected in the buffer tank (7).
9. The energy-saving and environment-friendly roller kiln for producing ceramic tiles according to claim 8, wherein a control terminal (17) is fixedly connected to the side end of the filter box (11), and the control terminal (17) is electrically connected to the air compressor (16), the two auxiliary air inlet pipes (18) and the plurality of filter plates (12).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202121927517.7U CN216205185U (en) | 2021-08-17 | 2021-08-17 | Energy-saving environment-friendly roller kiln for producing ceramic tiles |
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| CN202121927517.7U CN216205185U (en) | 2021-08-17 | 2021-08-17 | Energy-saving environment-friendly roller kiln for producing ceramic tiles |
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| CN216205185U true CN216205185U (en) | 2022-04-05 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115342646A (en) * | 2022-06-29 | 2022-11-15 | 佛山市天禄智能装备科技有限公司 | Roller kiln and waste gas treatment system thereof |
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2021
- 2021-08-17 CN CN202121927517.7U patent/CN216205185U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115342646A (en) * | 2022-06-29 | 2022-11-15 | 佛山市天禄智能装备科技有限公司 | Roller kiln and waste gas treatment system thereof |
| CN115342646B (en) * | 2022-06-29 | 2023-10-31 | 佛山市天禄智能装备科技有限公司 | Waste gas treatment system of roller kiln and roller kiln |
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