CN216192524U - Safe, environment-friendly and efficient quenching device for castings - Google Patents
Safe, environment-friendly and efficient quenching device for castings Download PDFInfo
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- CN216192524U CN216192524U CN202122503606.5U CN202122503606U CN216192524U CN 216192524 U CN216192524 U CN 216192524U CN 202122503606 U CN202122503606 U CN 202122503606U CN 216192524 U CN216192524 U CN 216192524U
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Abstract
The utility model discloses a safe, environment-friendly and efficient quenching device for castings, which comprises a main shell, wherein a movable groove is formed in the upper surface of the main shell, which is close to the middle part, a first protective shell is fixedly connected to the center of the front end of the upper surface of the main shell, a fixed plate is fixedly connected to the lower surface of the front end in the main shell, a first fixed seat is fixedly connected to the upper surface in the first protective shell, a motor is fixedly connected to the lower surface of the first fixed seat, the output end of the motor penetrates through the side wall of the main shell to be fixedly connected to the inside of the main shell, a threaded rod is rotatably connected to the side wall of the upper surface of the fixed plate at the bottom end of the threaded rod, and a threaded sleeve is sleeved on the outer wall of the threaded rod. The utility model discloses a safe, environment-friendly and efficient quenching device for castings, which is high in safety factor and automation degree, high in environment-friendly coefficient and high in practicability, and a cooling water recycling device is arranged in the quenching device.
Description
Technical Field
The utility model relates to the technical field of quenching devices, in particular to a safe, environment-friendly and efficient quenching device for castings.
Background
Quenching is a heat treatment process of heating steel to a temperature above a critical temperature, preserving heat for a period of time to make the steel completely or partially austenitized, and then rapidly cooling to a temperature below Ms (or isothermal temperature near Ms) at a cooling speed higher than a critical cooling speed to perform martensite (or bainite) transformation. The solution treatment or heat treatment process with a rapid cooling process of materials such as aluminum alloys, copper alloys, titanium alloys, tempered glass, etc. is also generally called quenching. Tempering, namely reheating the quenched workpiece to a proper temperature lower than the lower critical temperature AC1, and carrying out heat treatment on the metal by cooling in a medium such as air or water, oil and the like after holding the temperature for a period of time. Or heating the quenched alloy workpiece to a proper temperature, preserving the heat for a plurality of times, and then slowly cooling. Are generally used to reduce or eliminate internal stresses in quenched steel parts or to reduce their hardness and strength to improve their ductility or toughness. The combined heat treatment process of quenching and high temperature tempering is called quenching and tempering. The steel has good comprehensive mechanical properties through tempering, namely has good plasticity and toughness while keeping high strength, and meets the requirements of production and life. The temperature control is difficult to control during the integral quenching and tempering of the casting, the quality of steel is easy to influence, and simultaneously, a large amount of water vapor is generated during the quenching to influence the timely viewing of the casting, so that a person can not reflect the condition in time, and the process of the casting is influenced.
The prior patent (publication number: CN213951269U) discloses a high-efficiency quenching device for aluminum alloy extruded sections, which comprises a base, wherein the upper end of the base is fixedly connected with a quenching box, the upper end of the base is fixedly connected with a supporting plate, the supporting plate is connected with a rotating rod through a driving mechanism, the rotating rod passes through the supporting plate, the rotating plate is rotatably connected through a bearing, the rotating plate is fixedly connected with a plurality of connecting rods, the connecting rods are distributed in an annular array, one ends, far away from the rotating plate, of the connecting rods are hinged with a connecting block, the lower end of the connecting block is provided with a positioning fixture, the driving mechanism comprises a driving motor, the driving motor is fixedly connected onto the side wall of the supporting plate, the output end of the driving motor is fixedly connected with a driving belt pulley, and one end, far away from the rotating plate, of the rotating rod is fixedly connected with a driven belt pulley. The utility model can quench a plurality of workpieces, and has high efficiency and good effect.
However, the device has the advantages of high environmental protection coefficient, low safety factor and easy danger generation in the quenching process, and the prior art needs to be improved for the purpose.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the defects in the prior art, and provides a safe, environment-friendly and efficient quenching device for castings.
In order to achieve the purpose, the utility model adopts the following technical scheme: a safe, environment-friendly and efficient quenching device for castings comprises a main shell, wherein a movable groove is formed in the upper surface of the main shell, which is close to the middle part, a first protective shell is fixedly connected to the center of the front end of the upper surface of the main shell, a fixed plate is fixedly connected to the lower surface of the front end in the main shell, a first fixed seat is fixedly connected to the upper surface in the first protective shell, a motor is fixedly connected to the lower surface of the first fixed seat, the output end of the motor penetrates through the side wall of the main shell to be fixedly connected with a threaded rod in the main shell, the bottom end of the threaded rod is rotatably connected to the side wall of the upper surface of the fixed plate, a threaded sleeve is sleeved on the outer wall of the threaded rod, a fixed frame is fixedly connected to the outer wall of the rear end of the threaded sleeve, and the fixed frame is movably connected to the inside of the movable groove;
the utility model discloses a basin, including main casing body, the inside rear end of basin, the outside of main casing body, the outside of the basin, the outside of the basin is connected with the main casing body, the inside rear end of main casing body, the outside of the basin is connected with the basin.
As a further description of the above technical solution:
the side wall at the rear end in the first concave table and the side walls on two sides in the first concave table are fixedly connected with a plurality of heating pipes.
As a further description of the above technical solution:
the side wall of the rear end in the second concave table and the side walls on two sides in the second concave table are fixedly connected with a plurality of spray heads.
As a further description of the above technical solution:
and the upper part of the outer wall of the rear end of the fixing frame is fixedly connected with a clamp.
As a further description of the above technical solution:
the outer wall of main casing body rear end is close to middle part fixedly connected with second protective housing, the inside bottom surface fixedly connected with second fixing base of second protective housing, fixed surface is connected with high pressure water pump on the second fixing base, the delivery port fixedly connected with outlet pipe of high pressure water pump, the outlet pipe runs through the lateral wall of the main casing body to the lateral wall of the concave type platform of second, high pressure water pump suction opening fixedly connected with inlet tube, the terminal of inlet tube runs through the lateral wall of the main casing body rear end and the inside of lateral wall to basin of basin rear end.
As a further description of the above technical solution:
the outer wall of the rear end of the main shell body is fixedly connected with a water inlet valve close to the middle, and the water inlet valve penetrates through the side wall of the rear end of the main shell body and the side wall of the rear end of the water tank to the inside of the water tank.
As a further description of the above technical solution:
the middle part of main casing body rear end outer wall lower extreme fixedly connected with outlet valve, outlet valve runs through the inside of the lateral wall of main casing body rear end and the lateral wall of basin rear end to the basin.
As a further description of the above technical solution:
the water tank is made of stainless steel alloy.
The utility model has the following beneficial effects:
1. according to the utility model, when the clamp is used for clamping a product during working, the rotation of the motor is started to drive the threaded rod to rotate, when the threaded rod rotates clockwise, the threaded sleeve starts to move downwards, the threaded sleeve drives the fixing frame, and the fixing frame drives the clamp to move towards the inside of the main shell, so that the product is fixed without manual work all the time, the main shell protects workers from touching the product being processed carelessly, the safety guarantee of the workers is greatly improved, and the labor intensity of the workers is reduced.
2. According to the utility model, when a product is heated, the heating pipe on the first concave table is firstly opened for heating, the heating pipe plays a role of heating without open fire, so that the environment-friendly effect is achieved, meanwhile, the heating pipe is arranged on three side walls in the first concave table, the effect of quenching three surfaces simultaneously is achieved, the working efficiency is improved, and the working time is greatly saved.
3. According to the utility model, when the product is heated and needs to be cooled, the water inlet pipe continuously absorbs water from the interior of the water tank under the action of the high-pressure water pump, meanwhile, water is continuously supplied to the spray heads from the water outlet pipe, the spray heads start to spray water, and meanwhile, a plurality of spray heads are arranged, so that the effect of all-around uniform heat dissipation is achieved, and the sprayed water can fall into the interior of the water tank, so that the energy can be perfectly recycled, and the effect of environmental protection is achieved.
Drawings
FIG. 1 is a front sectional view of a safe, environment-friendly and efficient quenching device for castings, which is provided by the utility model;
FIG. 2 is an axonometric view of a safe, environment-friendly and efficient quenching device for castings, which is provided by the utility model;
FIG. 3 is a sectional top view of a main casing, a first concave support plate and a water tank of the safe, environment-friendly and efficient casting quenching device provided by the utility model;
FIG. 4 is a left sectional view of a first concave supporting plate, a first concave table, a second concave supporting plate, a second concave table and a water tank of the safe, environment-friendly and efficient casting quenching device provided by the utility model.
Illustration of the drawings:
1. a main housing; 2. a fixing plate; 3. a first protective case; 4. a first fixed seat; 5. a motor; 6. a threaded rod; 7. a threaded sleeve; 8. a fixed mount; 9. a clamp; 10. a first concave support plate; 11. a first concave stage; 12. a second concave support plate; 13. a second concave stage; 14. a water tank; 15. heating a tube; 16. A spray head; 17. a second protective shell; 18. a second fixed seat; 19. a high pressure water pump; 20. a water outlet pipe; 21. A water inlet pipe; 22. a water inlet valve; 23. a water outlet valve; 24. a movable groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-4, one embodiment of the present invention is provided: a safe, environment-friendly and efficient quenching device for castings comprises a main shell 1, wherein a movable groove 24 is formed in the upper surface of the main shell 1 close to the middle part, a first protective shell 3 is fixedly connected to the center of the front end of the upper surface of the main shell 1, a fixed plate 2 is fixedly connected to the lower surface of the front end in the main shell 1, a first fixed seat 4 is fixedly connected to the upper surface in the first protective shell 3, a motor 5 is fixedly connected to the lower surface of the first fixed seat 4, the output end of the motor 5 penetrates through the side wall of the main shell 1 to be fixedly connected to a threaded rod 6 in the main shell 1, the bottom end of the threaded rod 6 is rotatably connected to the side wall of the upper surface of the fixed plate 2, a threaded sleeve 7 is sleeved on the outer wall of the threaded rod 6, a fixed frame 8 is fixedly connected to the outer wall of the rear end of the threaded sleeve 7, the fixed frame 8 is movably connected in the movable groove 24, and the motor 5 drives a clamp 9 on the fixed frame 8 to move up and down, thereby realized need not the manual work and gone fixed product always, main casing body 1 has played the product that the protection staff touched processing carelessly to improve staff's safety guarantee greatly, reduced staff's intensity of labour simultaneously.
The utility model discloses a main casing body 1 inside rear end upper portion's lateral wall fixedly connected with first concave type backup pad 10, the lateral wall at first concave type backup pad 10 both ends and the lateral wall fixed connection at main casing body 1 inside both ends, first concave type backup pad 10 upper surface fixedly connected with first concave type platform 11, the lateral wall of the inside rear end of first concave type platform 11 and the equal fixedly connected with a plurality of heating pipes 15 of the lateral wall of inside both sides, when heating for the product, at first open the heating pipe 15 on first concave type platform 11 and heat, heating pipe 15 has played the effect that need not naked light and just can play the heating, thereby the effect of environmental protection has been played, heating pipe 15 all has set up at the inside three lateral wall of first concave type platform 11 simultaneously, the effect that can quench three surfaces simultaneously has been played, thereby the efficiency of work has been improved, the time of work has been saved greatly.
The lateral wall fixedly connected with second concave type backup pad 12 at the inside rear end middle part of main casing body 1, the lateral wall at second concave type backup pad 12 both ends and the lateral wall fixed connection at the inside both ends of main casing body 1, surface fixedly connected with second concave type platform 13 on the second concave type backup pad 12, surface fixedly connected with basin 14 under the second concave type backup pad 12, the lower surface of basin 14) and the inside lateral wall fixed connection of main casing body 1, the lateral wall at basin 14 rear end and the lateral wall fixed connection of the inside rear end of main casing body 1, the lateral wall of the inside rear end of second concave type platform 13 and the equal fixedly connected with a plurality of shower nozzles 16 of the lateral wall of inside both sides, shower nozzle 16 sets up a plurality ofly, thereby all-round even radiating effect has been played, and spun water still can drop the inside of basin 14, thereby perfect utilization of the energy has been carried out, thereby the effect of environmental protection has been played.
The working principle is as follows: when the machine works, firstly, the clamp 9 is used for clamping a product, then the rotation of the motor 5 is started to drive the threaded rod 6 to rotate, when the threaded rod 6 rotates clockwise, the threaded sleeve 7 starts to move downwards, meanwhile, the threaded sleeve 7 drives the fixing frame 8, the fixing frame 8 drives the clamp 9 to move towards the inside of the main shell 1 until the threaded rod moves to the inside of the first concave table 11, at the moment, the heating pipe 15 on the first concave table 11 is heated, when the product is heated and needs to be cooled, at the moment, the threaded sleeve moves to the inside of the second concave table 13, at the moment, the water inlet pipe 21 continuously absorbs water from the inside of the water tank 14 under the action of the high-pressure water pump 19, at the same time, water is continuously supplied to the spray head 16 from the water outlet pipe 20, at the same time, the spray head 16 starts to spray water, and a plurality of spray heads 16 are arranged, so that the omnibearing uniform heat dissipation effect is achieved, and the sprayed water also can fall into the inside of the water tank 14, when the machine is finished, the motor 5 is again activated to rotate the threaded rod 6 anticlockwise so that the threaded sleeve 7 rises to the upper part of the main housing 1 and the finished product is removed from the clamp 9.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the utility model.
Claims (8)
1. The utility model provides a high-efficient guenching unit of safe environmental protection of foundry goods, includes main casing body (1), its characterized in that: a movable groove (24) is arranged on the upper surface of the main shell (1) near the middle part, a first protective shell (3) is fixedly connected with the center of the front end of the upper surface of the main shell (1), the lower surface of the front end in the main shell (1) is fixedly connected with a fixing plate (2), the upper surface in the first protective shell (3) is fixedly connected with a first fixed seat (4), the lower surface of the first fixed seat (4) is fixedly connected with a motor (5), the output end of the motor (5) penetrates through the side wall of the main shell (1) to be fixedly connected with a threaded rod (6) in the main shell (1), the bottom end of the threaded rod (6) is rotatably connected with the side wall of the upper surface of the fixed plate (2), the outer wall of the threaded rod (6) is sleeved with a threaded sleeve (7), the outer wall of the rear end of the threaded sleeve (7) is fixedly connected with a fixed frame (8), and the fixed frame (8) is movably connected inside a movable groove (24);
a first concave supporting plate (10) is fixedly connected with the side wall of the upper part of the rear end in the main shell (1), the side walls at the two ends of the first concave supporting plate (10) are fixedly connected with the side walls at the two ends inside the main shell (1), the upper surface of the first concave supporting plate (10) is fixedly connected with a first concave table (11), a second concave supporting plate (12) is fixedly connected with the side wall of the middle part of the rear end in the main shell (1), the side walls at the two ends of the second concave supporting plate (12) are fixedly connected with the side walls at the two ends inside the main shell (1), the upper surface of the second concave supporting plate (12) is fixedly connected with a second concave table (13), the lower surface of the second concave supporting plate (12) is fixedly connected with a water tank (14), the lower surface of the water tank (14) is fixedly connected with the side wall in the main shell (1), the side wall of the rear end of the water tank (14) is fixedly connected with the side wall of the rear end in the main shell (1).
2. The safe, environment-friendly and efficient casting quenching device as claimed in claim 1, is characterized in that: the side wall of the rear end in the first concave table (11) and the side walls on two sides in the first concave table are fixedly connected with a plurality of heating pipes (15).
3. The safe, environment-friendly and efficient casting quenching device as claimed in claim 1, is characterized in that: the side wall of the rear end of the interior of the second concave table (13) and the side walls of the two sides of the interior are fixedly connected with a plurality of spray heads (16).
4. The safe, environment-friendly and efficient casting quenching device as claimed in claim 1, is characterized in that: and the upper part of the outer wall of the rear end of the fixing frame (8) is fixedly connected with a clamp (9).
5. The safe, environment-friendly and efficient casting quenching device as claimed in claim 1, is characterized in that: the outer wall of main casing body (1) rear end is close to middle part fixedly connected with second protective housing (17), the inside bottom surface fixedly connected with second fixing base (18) of second protective housing (17), fixed surface is connected with high pressure water pump (19) on second fixing base (18), the delivery port fixedly connected with outlet pipe (20) of high pressure water pump (19), outlet pipe (20) run through the lateral wall of the main casing body (1) to the lateral wall of the concave type platform of second (13), high pressure water pump (19) water sucking mouth fixedly connected with inlet tube (21), the terminal of inlet tube (21) runs through the inside of the lateral wall of the main casing body (1) rear end and the lateral wall of basin (14) rear end to basin (14).
6. The safe, environment-friendly and efficient casting quenching device as claimed in claim 1, is characterized in that: the outer wall of main casing body (1) rear end is close to middle part fixedly connected with water intaking valve (22), water intaking valve (22) run through the inside of the lateral wall of main casing body (1) rear end and lateral wall to basin (14) rear end basin (14).
7. The safe, environment-friendly and efficient casting quenching device as claimed in claim 1, is characterized in that: the middle part of main casing body (1) rear end outer wall lower extreme fixedly connected with outlet valve (23), outlet valve (23) run through the inside of the lateral wall of main casing body (1) rear end and the lateral wall of basin (14) rear end to basin (14).
8. The safe, environment-friendly and efficient casting quenching device as claimed in claim 1, is characterized in that: the water tank (14) is made of stainless steel alloy.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122503606.5U CN216192524U (en) | 2021-10-18 | 2021-10-18 | Safe, environment-friendly and efficient quenching device for castings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122503606.5U CN216192524U (en) | 2021-10-18 | 2021-10-18 | Safe, environment-friendly and efficient quenching device for castings |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216192524U true CN216192524U (en) | 2022-04-05 |
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ID=80883734
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122503606.5U Active CN216192524U (en) | 2021-10-18 | 2021-10-18 | Safe, environment-friendly and efficient quenching device for castings |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216192524U (en) |
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2021
- 2021-10-18 CN CN202122503606.5U patent/CN216192524U/en active Active
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