CN216177423U

CN216177423U - Multi-shaft automatic welding manipulator

Info

Publication number: CN216177423U
Application number: CN202122629549.5U
Authority: CN
Inventors: 王建军; 唐浩然
Original assignee: Shenzhen Savant Machinery & Electronic Equipment Co ltd
Current assignee: Shenzhen Savant Machinery & Electronic Equipment Co ltd
Priority date: 2021-10-30
Filing date: 2021-10-30
Publication date: 2022-04-05
Anticipated expiration: 2031-10-30

Abstract

The utility model discloses a multi-shaft automatic welding manipulator, which relates to the technical field of electronic element welding and comprises a manipulator body, wherein a camera mounting bracket and an electronic element welding mechanism are respectively and fixedly mounted on a driving end of the manipulator body, a CCD (charge coupled device) camera is fixedly mounted at the bottom end of the camera mounting bracket, and a set of electronic element welding mechanism is additionally arranged on the existing manipulator.

Description

Multi-shaft automatic welding manipulator

Technical Field

The utility model relates to the technical field of electronic element welding, in particular to a multi-shaft automatic welding manipulator.

Background

At present, electronic component is carrying out welding process, and current mode adopts the manual work to operate usually, and not only wastes time and energy, and handheld electric iron has certain danger moreover, and manual welding not only inefficiency, and is with high costs, and the yields also reduces thereupon moreover, and for this reason, technical personnel in the field have proposed a multiaxis automatic weld manipulator, and this welding manipulator mainly used electronic component's welding.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects of the prior art, the utility model provides a multi-axis automatic welding manipulator which solves the problems that the prior mode usually adopts manual operation in the welding process of electronic elements, time and labor are wasted, a certain danger exists in the process of holding an electric soldering iron by hand, the efficiency of manual welding is low, the cost is high, and the yield is reduced along with the manual welding.

In order to achieve the purpose, the utility model is realized by the following technical scheme: a multi-shaft automatic welding manipulator comprises a manipulator body, wherein a camera mounting bracket and an electronic element welding mechanism are fixedly mounted on a driving end of the manipulator body respectively, and a CCD (charge coupled device) camera is fixedly mounted at the bottom end of the camera mounting bracket;

the electronic element welding mechanism comprises a manipulator connecting seat fixedly connected to a driving end of a manipulator body, an adjusting plate is arranged at the bottom end of the manipulator connecting seat, an adjustable fixed connection structure is formed between the manipulator connecting seat and the adjusting plate through an adjusting through groove and an adjusting fastening bolt, the bottom end of the manipulator connecting seat penetrates through the inside of the adjusting through groove and extends to the lower part of the adjusting plate, an equipment box is fixedly connected with the manipulator connecting seat, a lifting driving cylinder is fixedly mounted on the side wall of the equipment box, the driving end of the lifting driving cylinder is fixedly connected with a lifting driving seat, the lifting driving seat extends to the inside of the equipment box and is fixedly connected with an electric iron, a welding end of the electric iron extends to the lower part of the equipment box, a side support is fixedly sleeved outside the equipment box, and a bearing fixed support is fixedly connected to the bottom end of the side support, the inside of bearing the weight of the fixed bolster is respectively fixedly provided with a gas delivery pipe and a soldering tin bar limiting pipe.

Further, the shooting end of the CCD camera faces the welding area of the electronic component welding mechanism.

Furthermore, the regulating plate is of an arc-shaped structure, and the bottom end of the manipulator connecting seat is attached to the top end of the regulating plate.

Furthermore, the adjusting through groove is formed in the adjusting plate, and the threaded end of the adjusting fastening bolt is screwed into the manipulator connecting seat and the adjusting through groove in sequence.

Furthermore, a lifting through groove is formed in the side wall of the equipment box, the lifting driving seat is extended into the equipment box through the lifting through groove, and the height of the lifting through groove is larger than that of the lifting driving seat.

Furthermore, the bottom ends of the soldering tin bar limiting pipe and the gas conveying pipe extend towards the welding end of the electric soldering iron.

Advantageous effects

The utility model provides a multi-shaft automatic welding manipulator. Compared with the prior art, the method has the following beneficial effects:

the utility model provides a multiaxis automatic weld manipulator, through additionally increasing one set of electronic component welding mechanism on current manipulator, this electronic component welding mechanism, when in actual use, not only can carry out manual adjustment to the welding angle, but also can utilize the cylinder to highly adjust the electric iron, the manipulator of the current mature technique of collocation, after mutually supporting, compare with artificial welding electronic component's mode, it is not only more efficient to utilize machinery, and with low costs, and reduce the possibility that the potential safety hazard exists when welding by a wide margin.

Drawings

FIG. 1 is a schematic diagram of a first perspective of the present invention;

FIG. 2 is a schematic diagram of a second perspective of the present invention;

FIG. 3 is a schematic view of a first perspective of the electronic component soldering mechanism according to the present invention;

fig. 4 is a structural diagram of a second view angle of the electronic component soldering mechanism according to the present invention.

In the figure: 1. a manipulator body; 2. a camera mounting bracket; 3. an electronic component soldering mechanism; 31. a manipulator connecting seat; 32. an adjusting plate; 33. adjusting the through groove; 34. adjusting the fastening bolt; 35. an equipment box; 36. a lifting through groove; 37. a lifting driving cylinder; 38. a lifting driving seat; 39. an electric iron; 310. a lateral support; 311. a bearing fixed bracket; 313. a gas delivery pipe; 314. a solder bar limiting pipe; 4. a CCD camera.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-2, the present invention provides a technical solution: the utility model provides a multiaxis automatic weld manipulator, includes manipulator body 1, and there are camera installing support 2 and electronic component welding mechanism 3 respectively fixed mounting on the drive end of manipulator body 1, and the bottom fixed mounting of camera installing support 2 has CCD camera 4, and the shooting end of CCD camera 4 is towards the welding area of electronic component welding mechanism 3.

Referring to fig. 3-4, the electronic component welding mechanism 3 includes a manipulator connecting seat 31 fixedly connected to the driving end of the manipulator body 1, an adjusting plate 32 is disposed at the bottom end of the manipulator connecting seat 31, an adjustable fixed connection structure is formed between the manipulator connecting seat 31 and the adjusting plate 32 through an adjusting through groove 33 and an adjusting fastening bolt 34, the adjusting plate 32 is an arc-shaped structure, the bottom end of the manipulator connecting seat 31 is attached to the top end of the adjusting plate 32, the adjusting through groove 33 is disposed inside the adjusting plate 32, the threaded end of the adjusting fastening bolt 34 is sequentially screwed into the manipulator connecting seat 31 and the adjusting through groove 33, the bottom end of the manipulator connecting seat 31 penetrates through the adjusting through groove 33 and extends to the lower side of the adjusting plate 32, and is fixedly connected with an equipment box 35, a lifting driving cylinder 37 is fixedly mounted on the side wall of the equipment box 35, and a lifting driving seat 38 is fixedly connected to the driving end of the lifting driving cylinder 37, the lifting driving seat 38 extends into the equipment box 35 and is fixedly connected with an electric soldering iron 39, the side wall of the equipment box 35 is also provided with a lifting through groove 36, the lifting driving seat 38 is extended into the equipment box 35 through the lifting through groove 36, the opening height of the lifting through groove 36 is larger than that of the lifting driving seat 38, the welding end of the electric soldering iron 39 is extended to the lower part of the equipment box 35, a side bracket 310 is fixedly sleeved outside, the bottom end of the side bracket 310 is fixedly connected with a bearing fixed bracket 311, the inside of the bearing fixed bracket 311 is respectively and fixedly provided with a gas delivery pipe 313 and a soldering tin bar limiting pipe 314, the bottom ends of the soldering tin bar limiting pipe 314 and the gas delivery pipe 313 extend towards the welding end direction of the electric soldering iron 39, in actual use, the gas delivery pipe 313 is connected in series with an external gas delivery device, and the delivered gas can treat the fume generated in the soldering process.

When the welding mechanism is used, firstly, the welding angle of the whole electronic element welding mechanism 3 needs to be adjusted manually, and when the welding mechanism is adjusted, the adjusting fastening bolts 34 are unscrewed, so that the manipulator connecting seat 31 carrying the equipment box 35 moves along the direction of the arc-shaped adjusting plate 32, and when the angle of the electronic element welding mechanism 3 meets the welding requirement, the adjusting fastening bolts 34 are screwed down;

in the welding process, the lifting driving seat 38 is driven to move in the lifting through groove 36 by the telescopic action of the lifting driving cylinder 37, and then the electric soldering iron 39 is driven to move, so that the welding requirement is met.

In the present embodiment, the model of the CCD camera 4 is SAGA-DZMJ, and the CCD camera 4 is a conventional technology, so that the structural features, the operation principle and the specific circuit structure electrically connected to the outside of the CCD camera are all the conventional technologies, and will not be described in detail herein.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A multi-shaft automatic welding manipulator comprises a manipulator body (1), and is characterized in that a camera mounting bracket (2) and an electronic component welding mechanism (3) are fixedly mounted on a driving end of the manipulator body (1) respectively, and a CCD camera (4) is fixedly mounted at the bottom end of the camera mounting bracket (2);

the electronic element welding mechanism (3) comprises a manipulator connecting seat (31) fixedly connected to the driving end of a manipulator body (1), an adjusting plate (32) is arranged at the bottom end of the manipulator connecting seat (31), an adjustable fixed connection structure is formed between the manipulator connecting seat (31) and the adjusting plate (32) through an adjusting through groove (33) and an adjusting fastening bolt (34), the bottom end of the manipulator connecting seat (31) penetrates through the inside of the adjusting through groove (33) and extends to the lower part of the adjusting plate (32) and is fixedly connected with an equipment box (35), a lifting driving cylinder (37) is fixedly mounted on the side wall of the equipment box (35), a lifting driving seat (38) is fixedly connected to the driving end of the lifting driving cylinder (37), the lifting driving seat (38) extends to the inside of the equipment box (35) and is fixedly connected with an electric soldering iron (39), the welding end of the electric iron (39) extends to the lower part of the equipment box (35), the outside of the electric iron is fixedly sleeved with a side support (310), the bottom end of the side support (310) is fixedly connected with a bearing fixed support (311), and a gas conveying pipe (313) and a soldering tin bar limiting pipe (314) are fixedly arranged in the bearing fixed support (311) respectively.

2. The multi-axis automatic welding robot according to claim 1, characterized in that the camera end of the CCD camera (4) is directed towards the welding area of the electronic component welding mechanism (3).

3. The multi-axis automatic welding robot according to claim 1, wherein the adjusting plate (32) is of an arc-shaped structure, and the bottom end of the robot connecting seat (31) is attached to the top end of the adjusting plate (32).

4. The multi-axis automatic welding robot according to claim 1, characterized in that the adjustment through-slot (33) is opened inside the adjustment plate (32), and the threaded end of the adjustment fastening bolt (34) is screwed into the robot joint seat (31) and the inside of the adjustment through-slot (33) in this order.

5. The multi-axis automatic welding manipulator as claimed in claim 1, wherein the side wall of the equipment box (35) is further opened with a lifting through slot (36), the lifting driving seat (38) is extended into the inside of the equipment box (35) through the lifting through slot (36), and the opening height of the lifting through slot (36) is greater than the height of the lifting driving seat (38).

6. The multi-axis automatic welding robot as recited in claim 1, wherein the bottom ends of the solder bar limiting tube (314) and the gas delivery tube (313) extend towards the welding end of the electric soldering iron (39).