CN216175629U - Intelligent manufacturing system for ultra-wide metal corrugated board - Google Patents
Intelligent manufacturing system for ultra-wide metal corrugated board Download PDFInfo
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- CN216175629U CN216175629U CN202122729962.9U CN202122729962U CN216175629U CN 216175629 U CN216175629 U CN 216175629U CN 202122729962 U CN202122729962 U CN 202122729962U CN 216175629 U CN216175629 U CN 216175629U
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Abstract
The utility model provides an intelligent manufacturing system for an ultra-wide metal corrugated board, which increases the maximum processing width of a corrugated board, ensures that the corrugated board has high processing precision and stable quality, and meets the production requirements of printed steel furniture. It includes: uncoiling a base; the deviation rectifying device comprises a deviation rectifying frame and a photoelectric deviation rectifying sensor; the corrugated forming machine comprises a traction tension roller, a corrugated forming roller set, a transverse shear and a conveying belt which are sequentially arranged; transferring the conveying belt; stacking the trolleys; the two sides of the uncoiling seat are respectively provided with a deviation rectifying frame, a first guide roller is arranged behind the uncoiling seat, a photoelectric deviation rectifying sensor is arranged above the first guide roller, and the first guide roller drives the metal strip to face the tension roller; two sides of the tension roller in the width direction are respectively connected with a vertical adjusting cylinder which is used for adjusting the pressure-attaching tension; the corrugated forming roller set comprises a traction roller set, a second tension roller and a forming roller set, wherein the traction roller set comprises a lower fixed roller and an upper traction roller.
Description
Technical Field
The utility model relates to the technical field of metal corrugated sheet manufacturing, in particular to an intelligent manufacturing system for an ultra-wide metal corrugated sheet.
Background
The existing steel plate corrugating machine has the advantages of rough structural form, low control precision, unstable quality and corrugation width of less than 1250 mm; can not meet the refined production requirement of the prior printed steel furniture.
Disclosure of Invention
Aiming at the problems, the utility model provides an intelligent manufacturing system for an ultra-wide metal corrugated board, which increases the maximum processing width of the corrugated board, ensures that the corrugated board has high processing precision and stable quality, and meets the production requirements of printed steel furniture.
The utility model provides an ultra-wide metal corrugated sheet intelligence manufacturing system which characterized in that, it includes:
uncoiling a base;
the deviation rectifying device comprises a deviation rectifying frame and a photoelectric deviation rectifying sensor;
the corrugated forming machine comprises a traction tension roller, a corrugated forming roller set, a transverse shear and a conveying belt which are sequentially arranged;
transferring the conveying belt;
stacking the trolleys;
the two sides of the uncoiling seat are respectively provided with a deviation rectifying frame, a first guide roller is arranged behind the uncoiling seat, a photoelectric deviation rectifying sensor is arranged above the first guide roller, and the first guide roller drives a metal belt to face the tension roller;
two sides of the tension roller in the width direction are respectively connected with a vertical adjusting cylinder, and the vertical adjusting cylinders are used for adjusting pressure-attaching tension;
the corrugated forming roller set comprises a traction roller set, a second tension roller and a forming roller set, the traction roller set comprises a lower fixing roller and an upper traction roller, the forming roller set comprises an upper forming roller, a lower forming roller and a bottom forming carrier roller, the upper forming roller, the lower forming roller and a base forming carrier roller are vertically arranged from top to bottom, a gap between the upper forming roller and the lower forming roller is used for forming a corrugated shape through a metal belt, and the lower fixing roller and the lower forming roller are connected through a belt;
the rear of flute forming roller set is provided with horizontal scissors, the rear of conveyer belt sets up both sides and is provided with the transfer conveyer belt respectively, be provided with the stack dolly under the transfer conveyer belt, the transfer conveyer belt with metal corrugated sheet stack in with the assistance of external transfer apparatus in the stack dolly.
It is further characterized in that:
the front part of the upper surface of the corrugated forming machine is also provided with a second guide roller to ensure the accurate guide of the metal belt;
the corrugated paper cutting machine further comprises longitudinal scissors which are arranged behind the corrugated forming roller set and in front of the transverse scissors, so that accurate cutting of the width dimension of a corrugated paper is guaranteed;
the corrugated metal plate on-line code printing machine is characterized by also comprising a code printing machine, wherein the code printing machine is positioned between the longitudinal scissors and the transverse scissors to ensure on-line code printing operation on the corrugated metal plate;
a plurality of vertical hydraulic cylinders are arranged on the upper parts of the upper traction roller and the upper forming roller along the width direction of the upper traction roller and the upper forming roller, so that accurate pressing and forming operation of a metal belt is ensured;
the formed metal band comprises a corrugated groove and a glue groove, so that the subsequent connection is convenient and quick.
After adopting above-mentioned technical scheme, it has following characteristics: 1 the widest corrugation size can reach 2000 mm. The method is suitable for manufacturing refined high-quality metal plate corrugations such as steel plates, aluminum plates and the like; 2, intelligent control, automatic deviation correction, automatic counting, automatic code spraying and automatic stacking; 3, the on-line longitudinal shearing function is realized, and the requirements for production diversification and personalized development are improved; the maximum processing width of the corrugated board is increased, the processing precision of the corrugated board is high, the quality is stable, and the production requirement of printed steel furniture is met.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic top view of the present invention
Fig. 3 is a partially enlarged schematic view of a formed corrugated board according to the present invention;
the names corresponding to the sequence numbers in the figure are as follows:
the device comprises an uncoiling base 10, a deviation rectifying device 20, a deviation rectifying frame 21, a photoelectric deviation rectifying sensor 22, a first guide roller 23, a corrugating machine 30, a traction tension roller 31, a vertical adjusting cylinder 311, a corrugating forming roller set 32, a transverse shear 33, a transverse shear body 331, a vertical cylinder 332, a conveying belt 34, a second guide roller 35, a longitudinal shear 36, a longitudinal shear 361, a guide shaft 362, a longitudinal shear holder 363, a coding machine 37, a connecting frame 371, a belt 38, a transfer conveying belt 40, a stacking trolley 50, a traction roller set 60, a lower fixing roller 61, an upper traction roller 62, a second tension roller 70, a forming roller set 80, an upper forming roller 81, a lower forming roller 82, a bottom forming carrier roller 83, a vertical hydraulic cylinder 90, a metal belt 100, a corrugated pipe 101, a rubber groove 102 and a control system 110.
Detailed Description
An ultra-wide metal corrugated board intelligent manufacturing system, see fig. 1-3, comprising: the device comprises an uncoiling seat 10, a deviation correcting device 20, a corrugated forming machine 30, a transfer conveyer belt 40 and a stacking trolley 50, wherein the deviation correcting device 20 comprises a deviation correcting frame 21 and a photoelectric deviation correcting sensor 22; the corrugating machine 30 comprises a traction tension roller 31, a corrugating roller set 32, a cross shear 33 and a conveying belt 34 which are sequentially arranged;
the two sides of the uncoiling base 10 are respectively provided with a deviation rectifying frame 21, the rear part of the uncoiling base 10 is provided with a first guide roll 23, a photoelectric deviation rectifying sensor 22 is arranged above the first guide roll 23, and the first guide roll 23 drives the metal strip to face the tension roll 31;
two sides of the tension roller 31 in the width direction are respectively connected with a vertical adjusting cylinder 311, and the vertical adjusting cylinders 311 are used for adjusting the pressure-attaching tension;
the corrugated forming roller group 32 comprises a traction roller group 60, a second tension roller 70 and a forming roller group 80, the traction roller group 60 comprises a lower fixing roller 61 and an upper traction roller 62, the forming roller group 80 comprises an upper forming roller 81, a lower forming roller 82 and a bottom forming carrier roller 83, the upper forming roller 81, the lower forming roller 82 and a base forming carrier roller 83 are vertically arranged from top to bottom, a gap between the upper forming roller 81 and the lower forming roller 82 is used for forming a corrugated shape through a metal belt, and the lower fixing roller 61 and the lower forming roller 82 are connected through a belt 38;
the rear of the corrugated forming roller group 32 is provided with a transverse shear 33, a transverse shear knife body 331 performs punching operation through a vertical cylinder 332 to complete cutting operation of corrugated plates, two sides of the rear of the conveying belt 34 are respectively provided with a transfer conveying belt 40, a stacking trolley 50 is arranged right below the transfer conveying belt 40, and the transfer conveying belt 40 stacks metal corrugated plates on the stacking trolley 50 under the assistance of external transfer equipment. After the stacking cart 50 is stacked to a certain height, the manufacturing system is shut down and the stacking cart 50 is replaced.
In the specific implementation: a second guide roller 35 is arranged in front of the upper surface of the corrugating machine 30 to ensure accurate guide of the metal belt;
the device also comprises longitudinal scissors 36, wherein the longitudinal scissors 36 are arranged behind the corrugated forming roller set 32 and in front of the transverse scissors 33, so that accurate cutting of the width dimension of the corrugated board is ensured, and in specific implementation, the longitudinal scissors 361 can be used for performing longitudinal cutting operation by adjusting the position of the longitudinal scissors along the guide shaft 362;
the corrugated metal plate code printing machine further comprises a code printing machine 37, wherein the code printing machine 37 is positioned between the longitudinal scissors 36 and the transverse scissors 33, so that the online code printing operation on the corrugated metal plate is ensured; the coding machine 37 is fixedly connected to the rear shell of the longitudinal shearing tool holder 363 through the connecting frame 371, so that the structure is stable and reliable;
a plurality of vertical hydraulic cylinders 90 are arranged on the upper parts of the upper traction roller 62 and the upper forming roller 81 along the width direction of the upper traction roller, so that the accurate pressing and forming operation of the metal belt is ensured;
the formed metal strip 100 includes corrugations 101 and glue grooves 102 to ensure convenient and quick subsequent connection.
It also includes a control system 110.
The working principle is as follows: the metal coil plate is hoisted on the uncoiling seat and is rectified through the rectifying frame, and the metal plate sequentially passes through the rollers: the tension of the tension roller is adjusted by the cylinders on the two sides, the tension is not too large on the premise of operation balance according to the operation condition of the metal plate, and the photoelectric deviation-correcting sensor is used for ensuring that the metal coiled plate is unreeled in balanced operation and runs in a centering way; the upper forming roller is a corrugated pressing forming roller and is also a main traction roller, and the quality of the pressed forming shape is ensured by adjusting the pressure of a hydraulic cylinder on a press roller and the engraving precision of an upper roller die and a lower roller die; the synchronization of the upper traction roller and the upper forming roller is controlled by a control system and a second tension roller; adjusting the position of a longitudinal cutter according to the requirement, and implementing online longitudinal cutting in the corrugated pressing process; the online code spraying function is arranged, and the online code spraying can be carried out on the product according to the requirement; the length and the size of the corrugated board are set by the control system, and the transverse shear carries out transverse shearing according to the length set by the control system. Producing corrugated boards with set length; the sheared corrugated board enters the transfer conveying belt through the conveying belt, then the corrugated board product is placed into the stacking trolley, automatic stacking is achieved, a certain stacking height (which can be set) is reached, the machine is automatically stopped, and the trolley is replaced.
It has the following characteristics: 1. the widest corrugation size can reach 2000 mm. The method is suitable for manufacturing refined high-quality metal plate corrugations such as steel plates, aluminum plates and the like; 2. the corrugated style is innovatively designed, the glue groove of the composite contact surface is increased, the composite bonding strength is improved, and the peeling strength of the composite board is effectively ensured; 3. intelligent control, automatic deviation correction, automatic counting, automatic code spraying and automatic stacking; 4. the on-line longitudinal shearing function is achieved, and the requirements for production diversification and personalized development are improved.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (6)
1. The utility model provides an ultra-wide metal corrugated sheet intelligence manufacturing system which characterized in that, it includes:
uncoiling a base;
the deviation rectifying device comprises a deviation rectifying frame and a photoelectric deviation rectifying sensor;
the corrugated forming machine comprises a traction tension roller, a corrugated forming roller set, a transverse shear and a conveying belt which are sequentially arranged;
transferring the conveying belt;
stacking the trolleys;
the two sides of the uncoiling seat are respectively provided with a deviation rectifying frame, a first guide roller is arranged behind the uncoiling seat, a photoelectric deviation rectifying sensor is arranged above the first guide roller, and the first guide roller drives a metal belt to face the tension roller;
two sides of the tension roller in the width direction are respectively connected with a vertical adjusting cylinder, and the vertical adjusting cylinders are used for adjusting pressure-attaching tension;
the corrugated forming roller set comprises a traction roller set, a second tension roller and a forming roller set, the traction roller set comprises a lower fixing roller and an upper traction roller, the forming roller set comprises an upper forming roller, a lower forming roller and a bottom forming carrier roller, the upper forming roller, the lower forming roller and a base forming carrier roller are vertically arranged from top to bottom, a gap between the upper forming roller and the lower forming roller is used for forming a corrugated shape through a metal belt, and the lower fixing roller and the lower forming roller are connected through a belt;
the back of flute forming roller set is provided with horizontal scissors, the rear both sides of conveyer belt are provided with respectively shifts the conveyer belt, be provided with the stack dolly under shifting the conveyer belt, shift the conveyer belt with metal corrugated sheet stack in with the assistance of external transfer apparatus in the stack dolly.
2. An ultra-wide metal corrugated sheet intelligent manufacturing system, as recited in claim 1, wherein: and the front part of the upper surface of the corrugating machine is also provided with a second guide roller.
3. An ultra-wide metal corrugated sheet intelligent manufacturing system, as recited in claim 1, wherein: the corrugated forming roller set further comprises longitudinal scissors, and the longitudinal scissors are arranged behind the corrugated forming roller set and are located in front of the transverse scissors.
4. An ultra-wide metal corrugated sheet intelligent manufacturing system, as recited in claim 3, wherein: the automatic code printing machine is characterized by further comprising a code printing machine, wherein the code printing machine is located between the longitudinal scissors and the transverse scissors.
5. An ultra-wide metal corrugated sheet intelligent manufacturing system, as recited in claim 1, wherein: and a plurality of vertical hydraulic cylinders are arranged on the upper parts of the upper traction roller and the upper forming roller along the width direction of the upper traction roller and the upper forming roller.
6. An ultra-wide metal corrugated sheet intelligent manufacturing system, as recited in claim 1, wherein: the formed metal strip comprises corrugations and glue grooves.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122729962.9U CN216175629U (en) | 2021-11-09 | 2021-11-09 | Intelligent manufacturing system for ultra-wide metal corrugated board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122729962.9U CN216175629U (en) | 2021-11-09 | 2021-11-09 | Intelligent manufacturing system for ultra-wide metal corrugated board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216175629U true CN216175629U (en) | 2022-04-05 |
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ID=80906641
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122729962.9U Active CN216175629U (en) | 2021-11-09 | 2021-11-09 | Intelligent manufacturing system for ultra-wide metal corrugated board |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216175629U (en) |
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2021
- 2021-11-09 CN CN202122729962.9U patent/CN216175629U/en active Active
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