CN216174671U - Full-automatic bearing retainer grinding production line - Google Patents
Full-automatic bearing retainer grinding production line Download PDFInfo
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- CN216174671U CN216174671U CN202122576465.XU CN202122576465U CN216174671U CN 216174671 U CN216174671 U CN 216174671U CN 202122576465 U CN202122576465 U CN 202122576465U CN 216174671 U CN216174671 U CN 216174671U
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Abstract
The application discloses full-automatic bearing keeps ware and grinds production line belongs to bearing and keeps ware processing technology field. A full-automatic bearing retainer grinding production line comprises a grinding mechanism, a cleaning and rust-proof mechanism and an alignment mechanism which are sequentially arranged along a conveying direction; the grinding mechanism comprises a first feeding device and a grinding device, and the grinding device is lower than the height of a discharge hole of the first feeding device; the cleaning and rust-proof mechanism comprises a spraying cleaning device, a first wind cutting device, a soaking and rust-proof device, a second wind cutting device and a hot air drying device which are sequentially connected; the arraying mechanism comprises a second feeding device and a arraying device which are integrally arranged. The production line sequentially connects grinding, cleaning, rust prevention and arraying procedures in series, automatically finishes the grinding, cleaning, rust prevention and arraying operations, has high automation degree, saves time and labor, improves the productivity, is suitable for industrial production, and is convenient to popularize and apply.
Description
Technical Field
The application relates to a full-automatic bearing retainer grinding production line, and belongs to the technical field of bearing retainer processing.
Background
In the rolling bearing, with the increasing of the bearing rotation speed and load, the requirements on the precision and reliability of the bearing are higher and higher. The cage is one of the indispensable parts of the bearing, and the cage guides and partitions the rolling bodies inside the bearing, guides the motion of the cage, and partitions the rolling bodies at the same time, and prevents the rolling bodies from rubbing against each other. The bearing holder is subjected to a number of cold and hot working processes during the production process, and the bearing steel should have good workability in order to meet the demand for a small amount, high efficiency, and high quality, wherein when the bearing holder is machined, the holder is subjected to a grinding process by a grinding means, a cleaning means, a rust prevention means, and an alignment means. However, the existing grinding production line for the bearing retainers only relates to a vibration grinding process, if the bearing retainers need to be cleaned, rustproof and aligned, the bearing retainers are respectively conveyed to a cleaning machine, a rustproof machine and an aligning machine, the cleaning, rustproof and aligning operations can be completed, time and labor are wasted, the labor cost is increased, the labor intensity is high, the working efficiency is low, and the improvement of the productivity is not facilitated. To this end, we propose a fully automatic bearing retainer grinding line.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems, the application provides a full-automatic bearing retainer grinding production line, the production line sequentially connects grinding, cleaning, rust prevention and arraying procedures in series, automatically finishes the grinding, cleaning, rust prevention and arraying operations, and is high in automation degree, time-saving, labor-saving and capable of improving productivity.
The technical scheme adopted by the utility model is as follows:
a full-automatic bearing retainer grinding production line comprises a grinding mechanism, a cleaning and rust-proof mechanism and an alignment mechanism which are sequentially arranged along a conveying direction;
the grinding mechanism comprises a first feeding device and a grinding device, the grinding device is used for removing burrs on the bearing retainer, and the grinding device is lower than the height of a discharge hole of the first feeding device;
the cleaning and rust-proof mechanism comprises a spraying cleaning device, a first air-cutting device, a soaking and rust-proof device, a second air-cutting device and a hot air drying device which are sequentially connected, wherein the first air-cutting device and the second air-cutting device are used for air-drying liquid on the retainer;
the arraying mechanism comprises a second feeding device and a arraying device which are integrally arranged, and the arraying device is used for distributing the bearing retainer with the upward ball pocket opening and the bearing retainer with the downward ball pocket opening to different sequences. This production line degree of automation is high, grinds, washs, rust-resistant and permutation operation in proper order to the bearing retainer, and labour saving and time saving improves work efficiency.
Preferably, the grinding device and the spray cleaning device are used for conveying materials through a first conveying belt, a discharge port of the grinding device is arranged above the stroke starting end of the first conveying belt, and a feed port of the spray cleaning device is arranged below the stroke tail end of the first conveying belt, so that the bearing retainer is conveniently conveyed to the spray cleaning device from the grinding device.
Preferably, the materials are conveyed between the hot air drying device and the second feeding device through a second conveying belt, a discharge hole of the hot air drying device is formed above the stroke starting end of the second conveying belt, and a feed hole of the second feeding device is formed below the stroke tail end of the second conveying belt, so that the bearing retainer is conveniently conveyed to the second feeding device from the hot air drying device.
Preferably, the bearing holder is placed on a conveyor belt and sequentially passes through a spray cleaning device, a first wind cutting device, a soaking rust prevention device, a second wind cutting device and a hot air drying device to sequentially perform cleaning and rust prevention operations.
Preferably, the conveyer belt includes first conveyer belt, second conveyer belt and third conveyer belt, first conveyer belt passes sprays belt cleaning device and first wind and cuts the device, the second conveyer belt sets up in soaking rust-resistant device, the third conveyer belt passes second wind and cuts device and hot air drying device, improves the treatment quality of cleaning process and rust-resistant process.
Preferably, the stroke end of the first conveyor belt is arranged above the stroke starting end of the second conveyor belt, and the stroke end of the second conveyor belt is arranged below the stroke starting end of the third conveyor belt, so that the second conveyor belt is positioned in the groove of the soaking rust prevention device and is immersed in the rust prevention liquid, and the rust prevention level of the bearing retainer is improved.
Preferably, the stroke starting end of the first conveyor belt is arranged below the stroke end of the first conveyor belt, and the stroke end of the third conveyor belt is arranged above the stroke starting end of the second conveyor belt, so that the bearing retainer is favorably conveyed from the grinding device to the spray cleaning device and from the hot air drying device to the second feeding device.
Preferably, the second conveyor belt is arranged at the bottom of the inner side of the soaking antirust device, and when antirust liquid is contained in the soaking antirust device, the second conveyor belt is immersed in the antirust liquid, so that the bearing retainer is immersed in the antirust liquid when reaching the soaking antirust device.
Preferably, a power roller is arranged in the soaking antirust device, the roller is arranged above the second conveyor belt in parallel and is meshed with two sides of the conveyor belt, so that a bearing retainer reaching the soaking antirust device can be conveniently paved on the second conveyor belt to be soaked and antirust fully.
Preferably, the spraying port of the spraying cleaning device and the air outlet of the first air cutting device face the first conveyor belt, and the air outlet of the second air cutting device and the air outlet of the hot air drying device face the third conveyor belt, so that the cleaning and drying efficiency is improved.
Benefits that can be produced by the present application include, but are not limited to:
according to the full-automatic bearing retainer grinding production line, the grinding device, the cleaning and rust-preventing device and the arraying device are sequentially connected in series, grinding, cleaning, rust prevention and arraying operation are automatically completed in the whole process, the machining efficiency is high, and the labor intensity of workers is reduced; the whole grinding production line is connected in series through the conveying belt, so that the connection is convenient, the replacement is convenient, the operability is strong, and the production cost is reduced; the grinding production line adopts vibration grinding, full cleaning and rust prevention operation, improves the quality of discharged products, and is convenient to package and transport after being aligned; the grinding production line has high automation degree, further improves the productivity, is suitable for industrial production and is convenient to popularize and apply.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a schematic top view of a fully automated bearing retainer grinding line according to an embodiment of the present application;
FIG. 2 is a schematic front view of a cleaning and rust preventing mechanism according to an embodiment of the present application;
list of parts and reference numerals:
1. the device comprises a first feeding device, a second feeding device, a grinding device, a first conveying belt, a spraying and cleaning device, a first conveying belt, a first air-cutting device, a second air-cutting device, a soaking and rust-preventing device, a second conveying belt, a second air-cutting device, a third conveying belt, a hot air drying device, a second conveying belt, a second feeding device, a row separating device, a roller and a cleaning device, wherein the first feeding device is 2, the grinding device is 3, the first conveying belt is 4, the spraying and cleaning device is 5, the first conveying belt is 6, the first air-cutting device is 7, the soaking and rust-preventing device is 8, the second conveying belt is 9, the second air-cutting device is 10, the third conveying belt is 11, the hot air drying device is 12, the second conveying belt is 13, the second feeding device is 14, the row separating device is 15 and the roller is a roller.
Detailed Description
In order to more clearly explain the overall concept of the present application, the following detailed description is given by way of example in conjunction with the accompanying drawings.
In order that the above objects, features and advantages of the present application can be more clearly understood, the present application will be described in further detail with reference to the accompanying drawings and detailed description. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application, however, the present application may be practiced in other ways than those described herein, and therefore the scope of the present application is not limited by the specific embodiments disclosed below.
In addition, in the description of the present application, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like, indicate orientations and positional relationships based on those shown in the drawings, are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral parts; the connection can be mechanical connection, electrical connection or communication; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. In the description herein, reference to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The full-automatic bearing retainer grinding production line provided by the utility model is used for deburring, cleaning, rust prevention and arraying the bearing retainer, and is explained in detail with reference to the attached drawings.
Referring to fig. 1, the application discloses a full-automatic bearing retainer grinding production line, which comprises a grinding mechanism, a cleaning and rust-proof mechanism and an alignment mechanism which are sequentially arranged along a conveying direction, so that the bearing retainers can sequentially complete grinding, cleaning, rust-proof and alignment operations; the grinding mechanism comprises a first feeding device 1 and a grinding device 2, burrs on the bearing retainer are removed by the grinding device 2 in a vibration grinding mode, and the grinding device 2 is lower than the discharge hole of the first feeding device 1 in height so that the bearing retainer can fall into the grinding device 2 conveniently; the cleaning and rust-preventing mechanism comprises a spraying cleaning device 4, a first wind cutting device 6, a soaking and rust-preventing device 7, a second wind cutting device 9 and a hot air drying device 11 which are sequentially connected, wherein the spraying cleaning device 4 is used for washing off steel slag adhered on the bearing retainer, the soaking and rust-preventing device 7 can enable the surface of the bearing retainer to form a rust-preventing layer, and the first wind cutting device 6 and the second wind cutting device 9 are used for air-drying liquid on the retainer; the arraying mechanism comprises a second feeding device 13 and an arraying device 14 which are integrally arranged, wherein the arraying device 14 is used for distributing the bearing holders with the upward ball pockets and the bearing holders with the downward ball pockets to different sequences, and packaging and transportation are facilitated.
As an implementation mode, materials are conveyed between the grinding device 2 and the spray cleaning device 4 through the first conveying belt 3, the discharge port of the grinding device 2 is arranged above the stroke starting end of the first conveying belt 3, and the feed port of the spray cleaning device 4 is arranged below the stroke end of the first conveying belt 3, so that the bearing retainer is conveyed from the grinding device 2 to the spray cleaning device 4 conveniently. The materials are conveyed between the hot air drying device 11 and the second feeding device 13 through the second conveying belt 12, the discharge hole of the hot air drying device 11 is arranged above the stroke starting end of the second conveying belt 12, and the feed inlet of the second feeding device 13 is arranged below the stroke tail end of the second conveying belt 12, so that the bearing retainer is conveniently conveyed to the second feeding device 13 from the hot air drying device 11.
Specifically, the structure of the grinding device 2 adopted in the present application may refer to a clamping vibration device of a plastic-impregnated bearing holder disclosed in chinese patent CN113102164A, but is not limited to the above structure; the structure of the aligning mechanism in the present application refers to an automatic aligning machine for deep groove ball bearing retainers disclosed in chinese patent CN204999256U, but is not limited to the above structure.
Referring to fig. 2, as an embodiment, the bearing holder is placed on a conveyor belt and sequentially passes through the spray cleaning device 4, the first wind cutting device 6, the immersion rust prevention device 7, the second wind cutting device 9, and the hot air drying device 11 to sequentially perform cleaning and rust prevention operations; preferably, the conveyor belt runs at the lower part of the spray cleaning device 4, the first wind cutting device 6, the soaking rust prevention device 7, the second wind cutting device 9 and the hot air drying device 11.
As an embodiment, the conveyor belt comprises a first conveyor belt 5, a second conveyor belt 8 and a third conveyor belt 10, the first conveyor belt 5 penetrates through the spraying cleaning device 4 and the first air cutting device 6, the second conveyor belt 8 is arranged in the soaking anti-rust device 7, and the third conveyor belt 10 penetrates through the second air cutting device 9 and the hot air drying device 11, so that the treatment quality of the cleaning process and the anti-rust process is improved.
Preferably, the stroke end of the first conveyor belt 5 is arranged above the stroke start end of the second conveyor belt 8, and the stroke end of the second conveyor belt 8 is arranged below the stroke start end of the third conveyor belt 10, so that the second conveyor belt 8 is positioned in the groove of the soaking rust prevention device 7 and is immersed in the rust prevention liquid, and the rust prevention level of the bearing retainer is improved.
In one embodiment, the start of travel of the first conveyor 5 is disposed below the start of travel of the first conveyor 3, and the end of travel of the third conveyor 10 is disposed above the start of travel of the second conveyor 12, which facilitates the conveyance of the bearing holder from the grinding device 2 to the spray cleaning device 4 and from the hot air drying device 11 to the second feeding device 13.
As an embodiment, the second conveyor belt 8 is arranged at the bottom of the inner side of the soaking and rust-preventing device 7, and when the soaking and rust-preventing device 7 contains rust-preventing liquid, the second conveyor belt 8 is immersed in the rust-preventing liquid, so that the bearing retainer is immersed in the rust-preventing liquid when reaching the soaking and rust-preventing device 7; specifically, the rust preventive liquid is composed of water and a water-based rust preventive.
In one embodiment, a power roller is provided in the soaking rust prevention device 7, and the roller tube 15 is provided above the second conveyor belt 8 in parallel and engaged with both sides of the conveyor belt, so that the bearing holder reaching the soaking rust prevention device 7 can be laid on the second conveyor belt 8 to be soaked sufficiently for rust prevention.
As an embodiment, the spraying port of the spraying cleaning device 4 and the air outlet of the first air cutting device 6 face the first conveyor belt 5, and the air outlet of the second air cutting device 9 and the air outlet of the hot air drying device 11 face the third conveyor belt 10, so that the cleaning and drying efficiency is improved.
As a grinding treatment process of a full-automatic bearing retainer grinding production line, a bearing retainer falls into a grinding device 2 through a first feeding device 1, reaches a first conveying belt 3 after the grinding is finished, the first conveying belt 3 conveys the bearing retainer to a spraying and cleaning device 4, the first conveying belt 8 drives the bearing retainer to sequentially pass through the spraying and cleaning device 4 and a first air cutting device 6, then the bearing retainer reaches a soaking and rust-proof device 7 to be soaked and rust-proof, the bearing retainer is conveyed to a third conveying belt 10 through the second conveying belt 8, sequentially passes through a second air cutting device 9 and a hot air drying device 11, and then is conveyed to a second conveying belt 12 through the third conveying belt 10, the second conveying belt 12 conveys the bearing retainer to a second feeding device 13, and the second feeding device 13 conveys the bearing retainer to a row separating device 14 to finish an arraying process.
The embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments. In particular, for the system embodiment, since it is substantially similar to the method embodiment, the description is simple, and for the relevant points, reference may be made to the partial description of the method embodiment.
The above description is only an example of the present application and is not intended to limit the present application. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.
Claims (10)
1. A full-automatic bearing retainer grinding production line is characterized by comprising a grinding mechanism, a cleaning and rust-proof mechanism and an arraying mechanism which are sequentially arranged along a conveying direction;
the grinding mechanism comprises a first feeding device and a grinding device, the grinding device is used for removing burrs on the bearing retainer, and the grinding device is lower than the height of a discharge hole of the first feeding device;
the cleaning and rust-proof mechanism comprises a spraying cleaning device, a first air-cutting device, a soaking and rust-proof device, a second air-cutting device and a hot air drying device which are sequentially connected, wherein the first air-cutting device and the second air-cutting device are used for air-drying liquid on the retainer;
the arraying mechanism comprises a second feeding device and a arraying device which are integrally arranged, and the arraying device is used for distributing the bearing retainer with the upward ball pocket opening and the bearing retainer with the downward ball pocket opening to different sequences.
2. The full-automatic bearing retainer grinding production line according to claim 1, characterized in that materials are conveyed between the grinding device and the spray cleaning device through the first conveying belt, the discharge port of the grinding device is arranged above the stroke starting end of the first conveying belt, and the feed port of the spray cleaning device is arranged below the stroke end of the first conveying belt.
3. The full-automatic bearing retainer grinding production line according to claim 2, wherein the materials are conveyed between the hot air drying device and the second feeding device through the second conveying belt, the discharge port of the hot air drying device is arranged above the stroke starting end of the second conveying belt, and the feed port of the second feeding device is arranged below the stroke end of the second conveying belt.
4. The full-automatic bearing holder grinding line of claim 3, characterized in that the bearing holder is placed on a conveyor belt and passes through a spray cleaning device, a first air cutting device, a soaking rust prevention device, a second air cutting device and a hot air drying device in sequence.
5. The full-automatic bearing retainer grinding production line according to claim 4, wherein the conveyor belts comprise a first conveyor belt, a second conveyor belt and a third conveyor belt, the first conveyor belt passes through the spray cleaning device and the first air-cutting device, the second conveyor belt is arranged in the soaking rust prevention device, and the third conveyor belt passes through the second air-cutting device and the hot air drying device.
6. The fully automatic bearing-holder grinding line of claim 5, wherein the end of travel of the first conveyor is disposed above the beginning of travel of the second conveyor, and the end of travel of the second conveyor is disposed below the beginning of travel of the third conveyor.
7. The fully automatic bearing-holder grinding line of claim 6, wherein the beginning of travel of the first conveyor belt is disposed below the end of travel of the first conveyor belt and the end of travel of the third conveyor belt is disposed above the beginning of travel of the second conveyor belt.
8. The full-automatic bearing holder grinding line of claim 5, wherein the second conveyor belt is disposed at the bottom inside the soaking rust prevention device, and when the soaking rust prevention device contains the rust prevention liquid, the second conveyor belt is immersed in the rust prevention liquid.
9. The fully automatic bearing retainer grinding line of claim 8, wherein a power roller is disposed in the soaking rust prevention device, and the roller is disposed in parallel above the second conveyor and engaged with both sides of the conveyor.
10. The full-automatic bearing retainer grinding production line according to claim 5, wherein the spray opening of the spray cleaning device and the air outlet of the first air cutting device face the first conveyor belt, and the air outlet of the second air cutting device and the air outlet of the hot air drying device face the third conveyor belt.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115122224A (en) * | 2022-07-19 | 2022-09-30 | 潘伟杉 | Polishing machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115122224A (en) * | 2022-07-19 | 2022-09-30 | 潘伟杉 | Polishing machine |
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