Sorting device
Technical Field
The utility model relates to the technical field of sheet processing equipment, in particular to a sorting device.
Background
In daily life, the signboard can be seen everywhere, and can be roughly divided into: 1. notice boards, for example: work here, up and down from here, stop, high pressure hazard, careless potholes, direction boards, etc.; 2. a prohibition board, for example: no fireworks, no crossing, no climbing, no smoking, etc.; 3. warning board: such as mechanical injury, high pressure hazards, pinching of hands, etc.
The signboard is generally manufactured by processing a sheet material for many times. Most of the existing processing modes adopt manual trimming and cutting, manual punching and cutting and sorting. The production efficiency is low, the labor cost is high, the consistency of the final product is difficult to guarantee due to large manual operation error, the requirement of actual production cannot be met, and a solution is urgently needed to be provided.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects of the prior art, the utility model provides the sorting device which can automatically convey, identify and sort materials, greatly improve the production efficiency, reduce the labor cost, avoid the error of manual sorting as much as possible, ensure the product quality and meet the production requirement.
In order to solve the technical problems, the utility model adopts the following technical scheme:
the utility model provides a sorting device which comprises a sorting and conveying mechanism, a sorting and identifying mechanism arranged at the discharge end of the sorting and conveying mechanism, a sorting mechanism and a material distributing box, wherein the sorting and identifying mechanism is arranged at the discharge end of the sorting and conveying mechanism; the sorting mechanism comprises a sorting frame, a sorting driving mechanism arranged on the sorting frame and a sorting sucker in driving connection with the sorting driving mechanism; the material distribution box is positioned in the sorting rack.
The sorting driving mechanism comprises two X-axis driving mechanisms arranged in parallel on the sorting frame, a Y-axis driving mechanism in driving connection with the X-axis driving mechanisms and a Z-axis driving mechanism in driving connection with the Y-axis driving mechanisms; the sorting sucker is in driving connection with the Z-axis driving mechanism.
The sorting frame is provided with a sliding rail, and the Y-axis driving mechanism is arranged on the sliding rail in a sliding mode through a sliding seat.
The sorting and conveying mechanism comprises two parallel conveying belts, a driving shaft, two driven shafts and a driving motor for driving the driving shaft to rotate, wherein one end of each conveying belt is wound on one driven shaft, and the other end of each conveying belt is wound on the driving shaft;
a feeding channel for pushing materials is reserved between the two parallel conveying belts.
The material distribution box comprises a box body, and the box body is provided with a plurality of material placing grids.
The sorting frame is provided with a plurality of cushion strips, and the material distribution box is placed on the cushion strips.
Wherein, sorting device is still including setting up in the material processing mechanism of letter sorting conveying mechanism feed end, and the discharge end of material processing mechanism docks with letter sorting conveying mechanism's feed end.
The material processing mechanism comprises a plate shearing device, and the plate shearing device comprises a plate shearing mounting seat, a cutter mechanism arranged on the plate shearing mounting seat in a sliding manner, and a plate shearing transfer driving mechanism used for driving the cutter mechanism to move along the length direction of the plate shearing mounting seat; the feed end of the cutter mechanism is provided with a guide plate for guiding the material to the cutter for plate cutting.
The sorting and identifying mechanism comprises an identifying frame and an optical character recognition instrument arranged on the identifying frame.
The utility model has the beneficial effects that:
the utility model provides a sorting device, wherein materials are sheets, sheets are obtained after the sheets are processed, the processed sheets are output by a sorting and conveying mechanism, and when the sheets are conveyed to a sorting and identifying mechanism, the sorting and identifying mechanism identifies the sheets. The sorting driving mechanism drives the sorting sucker to move, and the sheet after identification is taken and placed into the material distribution box, so that automatic sorting of the sheet is realized, the production efficiency is greatly improved, the labor cost is reduced, errors of manual sorting are avoided as much as possible, the product quality is guaranteed, and the production requirement is met.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of another embodiment of the present invention.
Fig. 3 is a schematic perspective view of another embodiment of the present invention.
Fig. 4 is a schematic perspective view of the plate shearing device according to the present invention.
Detailed Description
In order to facilitate understanding of those skilled in the art, the present invention will be further described with reference to the following examples and drawings, which are not intended to limit the present invention. The present invention is described in detail below with reference to the attached drawings.
Referring to fig. 1 to 4, the present embodiment provides a sorting device, which includes a sorting and conveying mechanism 1, a sorting and identifying mechanism 2 disposed at a discharging end of the sorting and conveying mechanism 1, a sorting mechanism 3, and a material distributing box 4; the sorting mechanism 3 comprises a sorting frame 31, a sorting driving mechanism 32 arranged on the sorting frame 31 and a sorting sucker 33 in driving connection with the sorting driving mechanism 32; the ingredient box 4 is located in the sorting shelf 31. In this embodiment, the material is a sheet, the sheet is processed to obtain a sheet 01, the processed sheet 01 is output by the sorting and conveying mechanism 1, and when the sheet is conveyed to the sorting and identifying mechanism 2, the sorting and identifying mechanism 2 identifies the sheet. Sorting actuating mechanism 32 drive letter sorting sucking disc 33 removes, will get through the film board 01 after discernment and put in minute box 4 to the realization carries out automatic sorting to the film board, has improved the efficiency of production greatly, reduces the human cost, and has avoided manual sorting's error as far as possible, guarantees product quality, satisfies the demand of production.
In this embodiment, the sorting driving mechanism 32 includes two X-axis driving mechanisms 311 disposed in parallel on the sorting rack 31, a Y-axis driving mechanism 312 connected to the X-axis driving mechanism 311, and a Z-axis driving mechanism 313 connected to the Y-axis driving mechanism 312; the sorting sucker 33 is in driving connection with a Z-axis driving mechanism 313. The sorting rack 31 is provided with a slide rail 314, and the Y-axis driving mechanism 312 is slidably disposed on the slide rail 314 by using a slide seat. In practical use, the X-axis driving mechanism 311, the Y-axis driving mechanism 312, and the Z-axis driving mechanism 313 may be implemented by selecting existing mechanisms such as an air cylinder, a lead screw nut mechanism, and a synchronous belt mechanism as needed, and thus, the description is omitted.
In this embodiment, the sorting and conveying mechanism 1 includes two parallel conveying belts 11, a driving shaft 12, two driven shafts 13 and a driving motor for driving the driving shaft 12 to rotate, one end of the conveying belt 11 is wound around one of the driven shafts 13, and the other end of the conveying belt 11 is wound around the driving shaft 12; a feeding channel 5 for pushing materials is reserved between the two parallel conveyor belts 11. The sorting and conveying mechanism 1 adopts two parallel conveying belts 11 for transmission, adopts the same driving motor for power supply, and has compact mechanism and low manufacturing cost. A feeding channel 5 is reserved between the two parallel conveying belts 11, an avoiding channel is provided for a sheet feeding mechanism at the previous station, and materials are conveniently conveyed to the conveying belts 11 for conveying.
In this embodiment, the dispensing box 4 includes a box body 41, and the box body 41 is provided with a plurality of material placing grids 42, so that the sheets 01 can be placed in the material placing grids 42 in a classified manner. The sorting rack 31 is provided with a plurality of filler strips 6, the material distribution boxes 4 are placed on the filler strips 6 and bear the material distribution boxes 4, and the material distribution boxes 4 are convenient to take and place.
In this embodiment, sorting device is still including setting up in the material processing mechanism of letter sorting conveying mechanism 1 feed end, and the discharge end of material processing mechanism docks with the feed end of letter sorting conveying mechanism 1. Specifically, the material processing mechanism comprises a plate shearing device 7, and the plate shearing device 7 comprises a plate shearing mounting seat 71, a cutter mechanism 72 arranged on the plate shearing mounting seat 71 in a sliding manner, and a plate shearing transfer driving mechanism 73 for driving the cutter mechanism 72 to move along the length direction of the plate shearing mounting seat 71; the feed end of the cutter mechanism 72 is provided with a guide plate 74 for guiding the material to the cutter for plate cutting. The sheet is fed from the guide plate 74 to the cutter mechanism 72, and the cutter mechanism 72 cuts the sheet into a sheet plate 01 of a desired size. The plate shearing and transferring driving mechanism 73 can drive the cutter mechanism 72 to move, so that the cutter mechanism 72 can be moved to adjust the cutting length of the plate, and the plate 01 with different sizes and specifications can be conveniently cut. After cutting, the sheet plate 01 is conveyed by the sorting conveying mechanism 1, and the plate shearing and conveying driving mechanism 73 adopts a screw and nut mechanism, which belongs to the prior art and is not described in detail.
In this embodiment, the sorting and identifying mechanism 2 includes an identifying frame 21 and an optical character recognizer 22 disposed on the identifying frame 21. In this embodiment, two sets of sorting devices are arranged in parallel to form two channels, a sorting and recognition mechanism 2 is arranged at the rear end of each channel, and the optical character recognition instrument 22 is provided with a character vision recognition system which adopts the existing optical character recognition technology and belongs to the mature prior art, so that details are omitted. After the sorting and identifying mechanism 2 identifies the sheet plate 01, the sorting and identifying mechanism 2 is convenient to sort.
Although the present invention has been described with reference to the above preferred embodiments, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the utility model as defined by the appended claims.