CN216171253U

CN216171253U - Energy-saving high-efficient separation freezing formula air dryer

Info

Publication number: CN216171253U
Application number: CN202122713277.7U
Authority: CN
Inventors: 金晓民; 陈朝锋
Original assignee: Hangzhou Fantai Machinery Co ltd
Current assignee: Hangzhou Fantai Machinery Co ltd
Priority date: 2021-11-08
Filing date: 2021-11-08
Publication date: 2022-04-05
Anticipated expiration: 2031-11-08

Abstract

The utility model discloses an energy-saving high-efficiency separation freezing type air dryer which comprises a shell, a filter screen and a micro vibration motor, wherein a fixing plate is arranged on one side wall of the shell, the fixing plate is connected with the shell through a screw, the filter screen is arranged on the inner side wall of the fixing plate, the filter screen is bonded with the fixing plate, the micro vibration motor is arranged on both sides of the upper side of the fixing plate, and the micro vibration motor is connected with the fixing plate through threads. Has the advantages that: according to the utility model, the fixing plate, the filter screen and the micro vibration motor are arranged, and the micro vibration motor can be set through the operation panel, so that the micro vibration motor can be started at regular time to generate vibration, the filter screen generates vibration through the fixing plate, dust accumulated on the surface of the filter screen falls off through vibration, and the filter screen is prevented from being blocked after the dust is accumulated, so that the dustproof effect of the device is improved.

Description

Energy-saving high-efficient separation freezing formula air dryer

Technical Field

The utility model relates to the technical field of separation freezing type air dryers, in particular to an energy-saving efficient separation freezing type air dryer.

Background

The air dryer is of two types, adsorption type and refrigeration type, the adsorption type compressed air dryer uses the principle of pressure swing adsorption, when wet air passes through an adsorbent, water is adsorbed to obtain dry air, and the refrigeration type compressed air dryer uses the principle of cooling air and reducing air temperature to separate out water in the wet air from the air after condensation to obtain the dry air.

Present energy-saving high-efficient separation freezing formula air dryer is in the use, the air of access to equipment need filter dust wherein through the filter screen earlier, and a large amount of dust can be piled up on the filter screen surface in long-term use, thereby cause the filter screen to block up, and then the dustproof effect of device has been reduced, furthermore, current energy-saving high-efficient separation freezing formula air dryer is in the use, owing to adopt frozen mode to carry out the drying to the air, so can make the inside temperature of device reduce when using the refrigerator, thereby make the steam condensation in the air become the liquid pearl easily, and there is a large amount of liquid pearls in the device and make spare part short circuit in the device damage even easily, and then the life of device has been reduced.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

In order to overcome the defects of the prior art, an energy-saving high-efficiency separation freezing type air dryer is provided, which solves the problems that in the use process of the existing energy-saving high-efficiency separation freezing type air dryer, the air entering the device needs to be filtered by a filter screen to filter the dust in the air, and a large amount of dust can be accumulated on the surface of the filter screen in the long-term use process, thereby causing the filter screen to be blocked, thereby reducing the dustproof effect of the device, and because the prior energy-saving high-efficiency separation freezing type air dryer adopts a freezing mode to dry the air in the using process, the temperature inside the device is lowered when the refrigerator is used, so that water vapor in the air is easily condensed into liquid beads, and a large amount of liquid beads exist in the device, so that parts in the device are easily short-circuited or even damaged, and the service life of the device is further shortened.

(II) technical scheme

The utility model is realized by the following technical scheme: the utility model provides an energy-saving efficient separation freezing type air dryer which comprises a shell, a filter screen and a micro vibration motor, wherein a fixing plate is arranged on one side wall of the shell, the fixing plate is connected with the shell through a screw, the filter screen is arranged on the inner side wall of the fixing plate, the filter screen is bonded with the fixing plate, the micro vibration motor is arranged on two sides of the upper side of the fixing plate, and the micro vibration motor is connected with the fixing plate through threads.

Through adopting above-mentioned technical scheme, through the filter screen can filter the dust in the air, the fixed plate can be right the filter screen is fixed, and can pass through install on the fixed plate miniature vibrating motor makes the filter screen produces vibrations.

Further, a humidity detector is installed in the middle of the top end in the shell and connected with the shell through bolts, a dehumidifier is arranged on one side of the humidity detector and connected with the shell through bolts.

Through adopting above-mentioned technical scheme, through moisture detector can detect the inside air humidity of device, and can pass through the dehumidifier dehumidifies.

Furthermore, an air pump is arranged in the middle of the bottom end in the shell and connected with the shell through bolts, an air inlet pipe is installed on one side wall of the air pump, and the air inlet pipe is connected with the air pump and the shell through pipe hoops.

By adopting the technical scheme, air outside the device is pumped into the equipment through the air pump through the air inlet pipe.

Furthermore, a delivery pipe is arranged on the other side wall of the air pump, a heat exchanger is arranged at the tail end of the delivery pipe, the heat exchanger is connected with the delivery pipe through a bolt, and the heat exchanger is connected with the delivery pipe through a pipe hoop.

By adopting the technical scheme, the air conveyed by the air pump is conveyed to the heat exchanger through the conveying pipe, and the heat exchanger is used for carrying out heat exchange on the air.

Further, an exhaust pipe is installed on one side wall of the heat exchanger and connected with the heat exchanger through a pipe hoop, and a gas-liquid separator is arranged on the exhaust pipe and connected with the exhaust pipe through the pipe hoop.

By adopting the technical scheme, the air exhausted from the heat exchanger can be conveyed to the outside of the device through the exhaust pipe, and the air and condensed liquid beads in the air are separated through the gas-liquid separator in the conveying process.

Furthermore, a refrigerator is installed on one side of the bottom end in the shell, the refrigerator is connected with the shell through bolts, a circulating pipe is installed on one side wall of the refrigerator, the circulating pipe is connected with the refrigerator through a pipe hoop, and the circulating pipe is connected with the heat exchanger through a pipe hoop.

By adopting the technical scheme, the refrigerating machine can refrigerate, and the refrigerating fluid in the pipe is conveyed through the circulating pipe.

Further, operating panel is installed on the casing top, operating panel with the casing passes through bolted connection, operating panel with miniature vibrating motor the air pump the refrigerator gas-liquid separator the moisture detector, the dehumidifier is all connected electrically, the last display screen of installing of operating panel, the display screen embedded in on the operating panel, the display screen with the operating panel electricity is connected.

By adopting the technical scheme, the device can be controlled through the operation panel, and the operation process of the operation panel is displayed through the display screen.

(III) advantageous effects

Compared with the prior art, the utility model has the following beneficial effects:

1. in order to solve the problems that in the use process of the existing energy-saving high-efficiency separation freezing type air dryer, air entering the device needs to be filtered by a filter screen firstly, and a large amount of dust is accumulated on the surface of the filter screen in the long-term use process, so that the filter screen is blocked, and the dustproof effect of the device is reduced, the utility model sets a fixed plate, the filter screen and a micro vibration motor, and can set the micro vibration motor through an operation panel, so that the micro vibration motor can generate vibration at regular time, the filter screen generates vibration through the fixed plate, and the dust accumulated on the surface of the filter screen falls off through vibration, so that the filter screen is prevented from being blocked after the dust is accumulated, and the dustproof effect of the device is improved;

2. in order to solve the problems that the temperature in the device can be reduced when a refrigerator is used because the air is dried in a freezing mode in the use process of the existing energy-saving high-efficiency separation freezing type air dryer, so that water vapor in the air is easy to condense into liquid beads, and parts in the device are easy to be short-circuited or even damaged due to a large amount of liquid beads in the device, so that the service life of the device is shortened, the utility model can detect the water vapor concentration in the air in the device through the humidity detector by arranging the humidity detector and the dehumidifier, and when the water vapor concentration is higher than the upper limit of a concentration detection value set by a worker on the humidity detector, the humidity detector sends a signal to the dehumidifier to enable the dehumidifier to start dehumidifying the air, so that the condition that the parts of the device are damaged due to the liquid beads generated in the device is avoided, thereby prolonging the service life of the device.

Drawings

FIG. 1 is a schematic structural diagram of an energy-saving high-efficiency separation freezing type air dryer according to the present invention;

FIG. 2 is a front sectional view of an energy efficient split refrigerated air dryer of the present invention;

fig. 3 is an enlarged view of a portion a of an energy-saving type high-efficiency separation freezing type air dryer according to the present invention.

The reference numerals are explained below:

1. a housing; 2. a filter screen; 3. a fixing plate; 4. a micro vibration motor; 5. an air inlet pipe; 6. an air pump; 7. a delivery pipe; 8. a heat exchanger; 9. an exhaust pipe; 10. a refrigerator; 11. a circulation pipe; 12. an operation panel; 13. a display screen; 14. a humidity detector; 15. a dehumidifier; 16. a gas-liquid separator.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.

As shown in fig. 1-3, the energy-saving high-efficiency separation freezing type air dryer in this embodiment includes a housing 1, a filter screen 2 and a micro vibration motor 4, a fixing plate 3 is disposed on a side wall of the housing 1, the fixing plate 3 is connected to the housing 1 by screws, the filter screen 2 is mounted on an inner side wall of the fixing plate 3, the filter screen 2 is adhered to the fixing plate 3, the micro vibration motor 4 is mounted on both sides of an upper side of the fixing plate 3, the micro vibration motor 4 is connected to the fixing plate 3 by screws, dust in air can be filtered by the filter screen 2, the filter screen 2 can be fixed by the fixing plate 3, and the micro vibration motor 4 mounted on the fixing plate 3 can vibrate the filter screen 2, so that the dust accumulated on the filter screen 2 can be vibrated and dropped, thereby preventing accumulation of dust, and improving a passing rate of outside air into the filter screen 2, top mid-mounting has moisture detector 14 in casing 1, and moisture detector 14 passes through bolted connection with casing 1, and moisture detector 14 one side is provided with dehumidifier 15, and dehumidifier 15 passes through bolted connection with casing 1, and the staff can set for moisture detector 14's detection early warning numerical value in advance to detect the inside air humidity of device through moisture detector 14, and dehumidify through dehumidifier 15.

As shown in fig. 1-3, in this embodiment, an air pump 6 is disposed in the middle of the bottom end of a housing 1, the air pump 6 is connected to the housing 1 through a bolt, an air inlet pipe 5 is installed on one side wall of the air pump 6, the air inlet pipe 5 is connected to the air pump 6 and the housing 1 through pipe hoops, air outside the device is pumped into the device through the air inlet pipe 5 by the air pump 6, so as to accelerate the speed of the external air entering the device, a delivery pipe 7 is disposed on the other side wall of the air pump 6, a heat exchanger 8 is disposed at the end of the delivery pipe 7, the heat exchanger 8 is connected to the delivery pipe 7 through a bolt, the heat exchanger 8 is connected to the delivery pipe 7 through a pipe hoop, the gas delivered from the air pump 6 is delivered to the heat exchanger 8 through the delivery pipe 7, the heat exchanger 8 exchanges heat with the gas, so that the temperature of the gas entering the heat exchanger 8 is lowered, and the water vapor in the air is liquefied, the exhaust pipe 9 is installed on one side wall of the heat exchanger 8, the exhaust pipe 9 is connected with the heat exchanger 8 through a pipe hoop, the gas-liquid separator 16 is arranged on the exhaust pipe 9, the gas-liquid separator 16 is connected with the exhaust pipe 9 through the pipe hoop, the gas exhausted from the heat exchanger 8 can be conveyed to the outside of the device through the exhaust pipe 9, and the heat insulation layer is arranged on the outer side wall of the exhaust pipe 9, so that the liquid beads are prevented from being vaporized again due to temperature rise in the conveying process of the gas, and the gas is separated from the condensed liquid beads in the gas through the gas-liquid separator 16 in the conveying process.

As shown in fig. 1-3, in this embodiment, a refrigerator 10 is installed on one side of an inner bottom end of a housing 1, the refrigerator 10 is connected to the housing 1 through a bolt, a circulation pipe 11 is installed on one side wall of the refrigerator 10, the circulation pipe 11 is connected to the refrigerator 10 through a pipe hoop, the circulation pipe 11 is connected to a heat exchanger 8 through a pipe hoop, the refrigerator 10 can perform refrigeration, the circulation pipe 11 is filled with a refrigerant, so that the refrigerant in the circulation pipe 11 is cooled through the refrigerator 10, the refrigerant enters the heat exchanger 8 for heat exchange, returns to the refrigerator 10 through the circulation pipe 11 again for cooling again, an operation panel 12 is installed on a top end of the housing 1, the operation panel 12 is connected to the housing 1 through a bolt, the operation panel 12 is electrically connected to the micro vibration motor 4, the air pump 6, the refrigerator 10, the air-liquid separator 16, the humidity detector 14, and the dehumidifier 15, the display screen 13 is installed on the operation panel 12, the display screen 13 is embedded in the operation panel 12, the display screen 13 is electrically connected with the operation panel 12, data setting and opening and closing can be performed on each working device in the device through the operation panel 12, and the operation process and the operation data of the operation panel 12 are displayed through the display screen 13.

The specific implementation process of this embodiment is as follows: in the using process of the device, the air pump 6 is turned on through the operation panel 12, the air pump 6 pumps external air into the device through the air inlet pipe 5, the air is firstly filtered by the filter screen 2 before entering the device, dust in the air is isolated outside the filter screen 2, the micro vibration motor 4 on one side of the filter screen 2 is turned on at regular time and vibrates, so that the filter screen 2 vibrates by conduction of the fixing plate 3, and the dust accumulated on the filter screen 2 falls off, after entering the device, the air enters the heat exchanger 8 through the conveying pipe 7 arranged on one side of the air pump 6, and exchanges heat with the refrigerating liquid in the circulating pipe 11 in the heat exchanger 8, so that the water vapor is condensed into liquid beads after the air is cooled, the refrigerating liquid in the circulating pipe 11 returns to the refrigerator 10 to refrigerate again, the air containing the liquid beads is discharged out of the device through the exhaust pipe 9, in the discharging process, liquid drops in the air are separated from the air through the gas-liquid separator 16, finally, the air without the liquid drops is discharged, in the working process of the refrigerating machine 10, the temperature inside the device is reduced to generate the liquid drops, therefore, the humidity inside the device can be detected through the humidity detector 14, when the humidity is higher than the upper limit of the humidity detection value set by a worker for the humidity detector 14, the humidity detector 14 sends a signal to the dehumidifier 15 to enable the dehumidifier to start dehumidifying the air, thereby avoiding the condition that the liquid drops generated inside the device cause the damage of the parts of the device, and further prolonging the service life of the device.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. The utility model provides an energy-saving high-efficient separation refrigeration formula air dryer which characterized in that: including casing (1), filter screen (2) and miniature vibrating motor (4), be provided with fixed plate (3) on casing (1) a lateral wall, fixed plate (3) with casing (1) passes through the screw connection, install on fixed plate (3) inside wall filter screen (2), filter screen (2) with fixed plate (3) bond, all install fixed plate (3) upside both sides miniature vibrating motor (4), miniature vibrating motor (4) with fixed plate (3) pass through threaded connection.

2. The energy-saving high-efficiency separation freezing type air dryer as claimed in claim 1, wherein: top end mid-mounting has moisture detector (14) in casing (1), moisture detector (14) with casing (1) passes through bolted connection, moisture detector (14) one side is provided with dehumidifier (15), dehumidifier (15) with casing (1) passes through bolted connection.

3. An energy efficient separation freezing air dryer as claimed in claim 2, wherein: the air pump type air purifier is characterized in that an air pump (6) is arranged in the middle of the bottom end of the shell (1), the air pump (6) is connected with the shell (1) through bolts, an air inlet pipe (5) is installed on one side wall of the air pump (6), and the air inlet pipe (5) is connected with the air pump (6) and the shell (1) through pipe hoops.

4. An energy-saving high-efficiency separation freezing type air dryer according to claim 3, wherein: a conveying pipe (7) is arranged on the other side wall of the air pump (6), a heat exchanger (8) is arranged at the tail end of the conveying pipe (7), the heat exchanger (8) is connected with the conveying pipe (7) through bolts, and the heat exchanger (8) is connected with the conveying pipe (7) through a pipe hoop.

5. The energy-saving high-efficiency separation freezing type air dryer as claimed in claim 4, wherein: the heat exchanger is characterized in that an exhaust pipe (9) is installed on one side wall of the heat exchanger (8), the exhaust pipe (9) is connected with the heat exchanger (8) through a pipe hoop, a gas-liquid separator (16) is arranged on the exhaust pipe (9), and the gas-liquid separator (16) is connected with the exhaust pipe (9) through a pipe hoop.

6. An energy-saving high-efficiency separation freezing type air dryer according to claim 5, wherein: the refrigerator is characterized in that a refrigerator (10) is installed on one side of the bottom end of the shell (1), the refrigerator (10) is connected with the shell (1) through bolts, a circulating pipe (11) is installed on one side wall of the refrigerator (10), the circulating pipe (11) is connected with the refrigerator (10) through a pipe hoop, and the circulating pipe (11) is connected with the heat exchanger (8) through a pipe hoop.

7. The energy-saving high-efficiency separation freezing type air dryer according to claim 6, wherein: operating panel (12) are installed on casing (1) top, operating panel (12) with casing (1) passes through bolted connection, operating panel (12) with miniature vibrating motor (4) air pump (6) refrigerator (10) vapour and liquid separator (16) moisture detector (14), dehumidifier (15) electricity is all connected, install display screen (13) on operating panel (12), display screen (13) embedded in on operating panel (12), display screen (13) with operating panel (12) electricity is connected.