CN216155874U

CN216155874U - Continuous amylase bioconversion reactor

Info

Publication number: CN216155874U
Application number: CN202122285024.4U
Authority: CN
Inventors: 朱森阳
Original assignee: Tianjin Rongtuozhonghe Biotechnology Co ltd
Current assignee: Tianjin Rongtuozhonghe Biotechnology Co ltd
Priority date: 2021-09-22
Filing date: 2021-09-22
Publication date: 2022-04-01
Anticipated expiration: 2031-09-22

Abstract

The utility model relates to a continuous amylase bioconversion reactor, which comprises a reaction kettle, wherein the top of the reaction kettle is provided with an adjusting mechanism, the output end of the adjusting mechanism is provided with a sterilizing mechanism, the outside of the sterilizing mechanism is provided with a stirring and cleaning mechanism, the left side of the reaction kettle is provided with an air inlet mechanism, the right side of the reaction kettle is provided with a circulating mechanism, the circulating mechanism comprises a circulating pipe, a separator, an extraction pump and a conveying pipe, the right side of the reaction kettle is communicated with the circulating pipe, and the bottom of the circulating pipe is communicated with the separator. This continuous type amylase bioconversion reactor through the setting of circulation mechanism, adjustment mechanism and the clean mechanism of stirring, has effectually accelerated biotransformation speed, has improved the holistic dress of reactor and has traded efficiency greatly, so, has improved reactor reaction time greatly and conversion efficiency, can not make the product quality receive the influence yet.

Description

Continuous amylase bioconversion reactor

Technical Field

The utility model relates to the technical field of bioreactors, in particular to a continuous amylase bioconversion reactor.

Background

The bioreactor refers to a reaction system in which a liquid phase or a solid phase is inoculated with naturally occurring microorganisms or microorganisms having a specific degradation capability, and an amylase bioconversion reactor, that is, a bioreactor inoculated with amylase, in which starch articles are generally catalyzed by amylase.

At present, when a continuous amylase bioconversion reactor is used for reaction, the time for waiting by people is very long, the conversion efficiency is poor, a large amount of time is wasted for workers, time and labor are wasted, the interior of the reactor is not convenient to clean after reaction, the reactor is easy to influence the next reaction, and the production efficiency and the quality of products are influenced.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects of the prior art, the utility model provides a continuous amylase bioconversion reactor which has the advantages of high-efficiency reaction and the like and solves the problems of long reaction time and low efficiency of the amylase bioconversion reactor.

In order to achieve the purpose, the utility model provides the following technical scheme: a continuous amylase bioconversion reactor comprises a reaction kettle, wherein an adjusting mechanism is arranged at the top of the reaction kettle, a disinfecting mechanism is arranged at the output end of the adjusting mechanism, a stirring and cleaning mechanism is arranged outside the disinfecting mechanism, an air inlet mechanism is arranged on the left side of the reaction kettle, and a circulating mechanism is arranged on the right side of the reaction kettle;

the circulation mechanism comprises a circulation pipe, a separator, an extraction pump and a conveying pipe, the circulation pipe is communicated with the right side of the reaction kettle, the separator is communicated with the bottom of the circulation pipe, the extraction pump with one end communicated with the reaction kettle is fixedly installed on the left side of the separator, and the conveying pipe with one end communicated with a feeding hole of the separator is communicated with an outlet of the extraction pump.

Further, reation kettle includes the cauldron body and seal cap, the top movable mounting of the cauldron body has seal cap.

Further, adjustment mechanism includes electric putter and driving motor, the top movable mounting of seal cap has one end to run through and extend to the inside electric putter of seal cap, electric putter's output fixed mounting has driving motor.

Further, disinfection mechanism includes pivot and ultraviolet germicidal lamp, driving motor's output fixed mounting has the pivot, the equal fixed mounting in front and the back of pivot has the ultraviolet germicidal lamp.

Further, the clean mechanism of stirring includes agitator, T type pole and clean brush head, the equal fixed mounting in quantity of the left and right sides of pivot has the agitator that is two, the left and right sides of pivot just is located equal fixed mounting between the agitator has T type pole, the equal fixed mounting in one side that T type pole carried on the back mutually has the clean brush head that one end and cauldron body contacted.

Further, the mechanism of admitting air includes air distributor, air intake fan and connecting pipe, the interior diapire fixed mounting of the cauldron body has air distributor, the left side fixed mounting of the cauldron body has air intake fan, air outlet intercommunication of air intake fan has one end to run through and extend to the connecting pipe that the internal portion of cauldron and one end are linked together with air distributor.

Further, the left side intercommunication of separator has the finished product discharge pipe, the top of seal cap and the right side intercommunication that is located electric putter have the air exit pipe, the left side of the cauldron body and the top intercommunication that is located air intake fan have the inlet pipe, the front intercommunication of the cauldron body has the blow off pipe.

Compared with the prior art, the technical scheme of the application has the following beneficial effects:

1. this continuous type amylase bioconversion reactor through the setting of circulation mechanism, adjustment mechanism and the clean mechanism of stirring, has effectually accelerated biotransformation speed, has improved the holistic dress of reactor and has traded efficiency greatly, so, has improved reactor reaction time greatly and conversion efficiency, can not make the product quality receive the influence yet.

2. This continuous type amylase bioconversion reactor through adjustment mechanism, disinfection mechanism and the setting of the clean mechanism of stirring, effectually clears up inside the reation kettle, avoids its inside bacterial proliferation, and then can not influence the product quality, has made things convenient for the use.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged view taken at A of FIG. 1 in accordance with the present invention;

FIG. 3 is an enlarged view of the utility model at B in FIG. 1.

In the figure: the device comprises a reaction kettle 1, a kettle 11, a kettle 12, a sealing top cover 12, a foam breaker 13, a 2 adjusting mechanism, an electric push rod 21, a 22 driving motor, a 3 disinfecting mechanism, a 31 rotating shaft, a 32 ultraviolet sterilizing lamp, a 4 stirring cleaning mechanism, a 41 stirrer, a 42T-shaped rod, a 43 cleaning brush head, a 5 air inlet mechanism, a 51 air distributor, a 52 air inlet fan, a 53 connecting pipe, a 6 circulating mechanism, a 61 circulating pipe, a 62 separator, a 63 extraction pump and a 64 conveying pipe.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, the continuous amylase bioconversion reactor in this embodiment includes a reaction kettle 1, an adjusting mechanism 2 is disposed at the top of the reaction kettle 1, a sterilizing mechanism 3 is disposed at an output end of the adjusting mechanism 2, a stirring and cleaning mechanism 4 is disposed outside the sterilizing mechanism 3, an air inlet mechanism 5 is disposed at the left side of the reaction kettle 1, and a circulating mechanism 6 is disposed at the right side of the reaction kettle 1;

the circulating mechanism 6 comprises a circulating pipe 61, a separator 62, an extraction pump 63 and a conveying pipe 64, the circulating pipe 61 is communicated with the right side of the reaction kettle 1, the separator 62 is communicated with the bottom of the circulating pipe 61, the extraction pump 63 with one end communicated with the reaction kettle 1 is fixedly installed on the left side of the separator 62, the conveying pipe 64 with one end communicated with a feeding hole of the separator 62 is communicated with an outlet of the extraction pump 63, in use, the extraction pump 63 is opened to extract finished products in the reaction kettle 1 and convey the finished products into the separator 62 through the conveying pipe 64, then, the separator 62 separates the finished products from amylase and conveys the amylase into the reaction kettle 1, so that the amylase can be recycled, and the reaction kettle 1 can efficiently and quickly react.

In this embodiment, reation kettle 1 includes the cauldron body 11 and seal cap 12, and the top movable mounting of the cauldron body 11 has seal cap 12, and through the setting of seal cap 12, can separate the cauldron body 11 with seal cap 12, makes things convenient for its interior subassembly to maintain.

In this embodiment, the adjusting mechanism 2 includes an electric push rod 21 and a driving motor 22, the top of the sealing top cover 12 is movably provided with the electric push rod 21, one end of the electric push rod 21 penetrates through and extends to the inside of the sealing top cover 12, the output end of the electric push rod 21 is fixedly provided with the driving motor 22, and the stirring and cleaning mechanism 4 is operated by the arrangement of the electric push rod 21 and the driving motor 22.

In this embodiment, disinfection mechanism 3 includes pivot 31 and ultraviolet germicidal lamp 32, and driving motor 22's output fixed mounting has pivot 31, and the equal fixed mounting in front and the back of pivot 31 has ultraviolet germicidal lamp 32, through the setting of ultraviolet germicidal lamp 32, and the fungi in reation kettle 1 is effectively killed, avoids the bacterial proliferation.

In this embodiment, stirring cleaning mechanism 4 includes agitator 41, T type pole 42 and cleaning brush head 43, and the equal fixed mounting in quantity of the left and right sides of pivot 31 has agitator 41 that quantity is two, and the left and right sides of pivot 31 just is located equal fixed mounting between agitator 41 has T type pole 42, and the equal fixed mounting in one side that T type pole 42 carried on the back mutually has one end and the cleaning brush head 43 that the cauldron body 11 contacted, through the setting of agitator 41, has accelerated reaction rate.

In this embodiment, the air inlet mechanism 5 includes an air distributor 51, an air inlet fan 52 and a connecting pipe 53, the inner bottom wall of the kettle 11 is fixedly provided with the air distributor 51, the left side of the kettle 11 is fixedly provided with the air inlet fan 52, an air outlet of the air inlet fan 52 is communicated with the connecting pipe 53, one end of the connecting pipe penetrates through and extends into the kettle 11, and the other end of the connecting pipe is communicated with the air distributor 51, and the setting of the air distributor 51 enables the reaction rate to be effectively accelerated.

In this embodiment, the left side intercommunication of separator 62 has the finished product discharge pipe, and the top of seal cap 12 and the right side intercommunication that is located electric putter 21 have the air exit pipe, and the left side of the cauldron body 11 and the top intercommunication that is located air intake fan 52 have the inlet pipe, and the front intercommunication of the cauldron body 11 has the blow off pipe, and through the setting of finished product discharge pipe, messenger's circulation mechanism 6 can function, and the blow off pipe makes sewage discharge.

The working principle of the above embodiment is as follows:

(1) when the kettle 11 is not used, the electric push rod 21 is started to drive the driving motor 22 to move up and down, and the T-shaped rod 42 drives the cleaning brush head 43 to clean the kettle 11, so that the reaction time and the conversion efficiency of the reactor are greatly improved, and the product quality is not influenced;

(2) in use, drive driving motor 22 displacement from top to bottom through opening electric putter 21, simultaneously, open driving motor 22 and make T type pole 42 drive cleaning brush head 43 and rotate, make cauldron body 11 clear up, clean the completion back, open the blow off pipe and arrange sewage to the greatest extent, then, open ultraviolet sterilizing lamp 32 and disinfect to cauldron body 11, so, effectual clearing up 1 inside reation kettle, avoid its inside bacterial proliferation, and then can not influence the product quality, made things convenient for the use.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A continuous amylase bioconversion reactor comprising a reactor vessel (1), characterized in that: the top of the reaction kettle (1) is provided with an adjusting mechanism (2), the output end of the adjusting mechanism (2) is provided with a sterilizing mechanism (3), the outside of the sterilizing mechanism (3) is provided with a stirring and cleaning mechanism (4), the left side of the reaction kettle (1) is provided with an air inlet mechanism (5), and the right side of the reaction kettle (1) is provided with a circulating mechanism (6);

circulation mechanism (6) are including circulating pipe (61), separator (62), extraction pump (63) and transport pipe (64), the right side intercommunication of reation kettle (1) has circulating pipe (61), the bottom intercommunication of circulating pipe (61) has separator (62), the left side fixed mounting of separator (62) has extraction pump (63) that one end and reation kettle (1) are linked together, the export intercommunication of extraction pump (63) has transport pipe (64) that one end and separator (62) feed port are linked together.

2. A continuous amylase bioconversion reactor as in claim 1 wherein: the reaction kettle (1) comprises a kettle body (11) and a sealing top cover (12), wherein the sealing top cover (12) is movably arranged at the top of the kettle body (11).

3. A continuous amylase bioconversion reactor according to claim 2, wherein: adjustment mechanism (2) include electric putter (21) and driving motor (22), the top movable mounting of seal cap (12) has one end to run through and extend to inside electric putter (21) of seal cap (12), the output fixed mounting of electric putter (21) has driving motor (22).

4. A continuous amylase bioconversion reactor according to claim 3, wherein: disinfection mechanism (3) are including pivot (31) and ultraviolet germicidal lamp (32), the output fixed mounting of driving motor (22) has pivot (31), the equal fixed mounting in front and the back of pivot (31) has ultraviolet germicidal lamp (32).

5. A continuous amylase bioconversion reactor according to claim 4, wherein: clean mechanism (4) of stirring include agitator (41), T type pole (42) and clean brush head (43), the equal fixed mounting in both sides of the left and right sides of pivot (31) has agitator (41) that quantity is two, the left and right sides of pivot (31) just is located equal fixed mounting between agitator (41) has T type pole (42), the equal fixed mounting in one side that T type pole (42) carried on the back mutually has clean brush head (43) that one end and cauldron body (11) contacted.

6. A continuous amylase bioconversion reactor according to claim 3, wherein: mechanism (5) admits air includes air distributor (51), air intake fan (52) and connecting pipe (53), the interior diapire fixed mounting of the cauldron body (11) has air distributor (51), the left side fixed mounting of the cauldron body (11) has air intake fan (52), the gas outlet intercommunication of air intake fan (52) has one end to run through and extend to connecting pipe (53) that the cauldron body (11) is inside and one end is linked together with air distributor (51).

7. A continuous amylase bioconversion reactor according to claim 6, wherein: the left side intercommunication of separator (62) has the finished product discharge pipe, the top of seal cap (12) and the right side intercommunication that is located electric putter (21) have the air exit pipe, the left side of the cauldron body (11) and the top intercommunication that is located air intake fan (52) have the inlet pipe, the front intercommunication of the cauldron body (11) has the blow off pipe.