CN216151550U

CN216151550U - Mechanical welding equipment with high automation degree and safety early warning function

Info

Publication number: CN216151550U
Application number: CN202122226879.XU
Authority: CN
Inventors: 赵志晶
Original assignee: Zhuji Chenyu Environmental Protection Equipment Co ltd
Current assignee: Zhuji Chenyu Environmental Protection Equipment Co ltd
Priority date: 2021-09-15
Filing date: 2021-09-15
Publication date: 2022-04-01
Anticipated expiration: 2031-09-15

Abstract

The utility model discloses mechanical welding equipment with high automation degree and a safety early warning function. According to the welding device, the placing groove is used for placing the machined part, the stability of the machined part during machining is improved, the screw rod is driven to rotate under the action of the forward and reverse rotating motor, the screw rod can drive the threaded sliding sleeve to slide left and right on the surface of the screw rod, the threaded sliding sleeve drives the limiting plate and the slide rod to move left and right, the slide rod drives the welding device to move left and right, the welding device is moved to the upper side of the machined part, and the problem that the existing welding equipment is generally used for welding workers, the automation degree is low, in addition, an alarm prompt sound cannot be sent out when an abnormal condition occurs at a welding position, and the use requirement cannot be met is solved.

Description

Mechanical welding equipment with high automation degree and safety early warning function

Technical Field

The utility model relates to the technical field of mechanical welding, in particular to mechanical welding equipment which is high in automation degree and has a safety early warning function.

Background

Welding, also called fusion welding, is a manufacturing process and technology for joining metals or other thermoplastic materials such as plastics in a heating, high-temperature or high-pressure manner, modern welding energy sources are various, including gas flame, electric arc, laser, electron beam, friction, ultrasonic wave and the like, besides being used in factories, welding can be carried out in various environments such as field, underwater and space, and wherever welding can bring danger to operators, so proper protection measures must be taken when welding is carried out, possible injuries to human bodies caused by welding include burning, electric shock, visual damage, toxic gas suction, excessive ultraviolet irradiation and the like, existing welding equipment is generally worker welding, the automation degree is not high, in addition, an abnormal condition occurs at a welding position, an alarm prompt sound cannot be given, and the use requirement cannot be met.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide mechanical welding equipment with high automation degree and a safety early warning function, which has the advantages of high automation degree and a safety early warning function and solves the problems that the conventional welding equipment is generally welded by workers, the automation degree is not high, in addition, an alarm prompt tone cannot be sent out when abnormality occurs in a welding position, and the use requirement cannot be met.

In order to achieve the purpose, the utility model provides the following technical scheme: the mechanical welding equipment with high automation degree and the safety early warning function comprises a processing table, wherein supporting plates are fixedly mounted on two sides of the top of the processing table respectively, a top plate is fixedly mounted on the top of the supporting plates, a first fixing plate is fixedly mounted on the left side of the top plate, a forward and reverse motor is fixedly mounted on the left side of the first fixing plate, a lead screw is fixedly mounted at the output end of the forward and reverse motor, a second fixing plate is fixedly mounted on the right side of the top plate, a welding device is arranged at the bottom of the top plate, sliding rods are fixedly mounted on two sides of the top of the welding device respectively, a sliding groove is formed in the top of the top plate, the sliding rods are located in the sliding groove and are in sliding connection with the sliding groove, a limiting plate is fixedly mounted at the top of the sliding groove, a threaded sliding sleeve is fixedly mounted at the top of the limiting plate, and the lead screw rods penetrate through the threaded sliding sleeve and are in threaded connection with the threaded sleeve, the processing table is characterized in that a placing groove is formed in the top of the processing table, a workpiece is arranged in the placing groove, a control panel is arranged on the front face of the welding device, an infrared emitter is fixedly arranged on the left side of the welding device, an infrared receiver is fixedly arranged on the right side of the supporting plate, a loudspeaker and an alarm are fixedly arranged on the left side of the supporting plate, and the alarm is located above the loudspeaker.

Preferably, four corners of the bottom of the processing table are fixedly provided with support columns, and the bottom of each support column is fixedly provided with a bearing plate.

Preferably, a support frame is fixedly mounted on the left side of the top plate, and the forward and reverse rotating motor is located at the top of the support frame.

Preferably, a limiting bearing is fixedly mounted on the left side of the second fixing plate, and the right side of the screw rod is located inside the limiting bearing and is rotatably connected with the limiting bearing.

Preferably, the machining table is internally provided with mounting grooves which are formed in two sides of the placing groove, springs are arranged in the mounting grooves, a push plate is fixedly mounted on one side, close to the springs, of the push plate, and clamping blocks are fixedly mounted on one side, close to the push plate, of the push plate.

Preferably, the top and the bottom of the inner cavity of the mounting groove are both fixedly provided with a stop block, and the stop block is positioned on one side of the push plate relatively close to the push plate.

Compared with the prior art, the utility model has the following beneficial effects:

1. the utility model is used for placing the workpiece by arranging the placing groove, improves the stability of the workpiece during processing, drives the screw rod to rotate under the action of the forward and reverse rotating motor, further drives the screw thread sliding sleeve to slide left and right on the surface of the screw rod, drives the limiting plate and the sliding rod to move left and right, further drives the welding device to move left and right, moves the welding device above the workpiece, welds the workpiece, controls the rotation of the forward and reverse rotating motor through the control plate, further controls the moving speed of the welding device during welding, prevents the welding device from deviating during moving under the matching of the infrared transmitter and the infrared receiver, prevents the infrared receiver from receiving the infrared signal transmitted by the infrared transmitter when the welding device deviates, transmits the signal to the device processor by the infrared receiver, and the device processor analyzes and processes the signal, control speaker sends the warning sound simultaneous control alarm and reports to the police, and the device treater assigns the stop command in addition and gives the controller, and then the positive reverse motor stop work of controller control, has solved current welding equipment generally for workman's welding simultaneously, and degree of automation is not high, appears unusually in the welding department in addition, can not send the warning sound, has not satisfied user demand's problem.

2. The support column is arranged for supporting and installing the machining table, so that the stability of the machining table in use is improved, the support frame is arranged for supporting the forward and reverse rotating motor, the stability of the forward and reverse rotating motor is improved, the forward and reverse rotating motor is prevented from deviating, the limit bearing is arranged for installing and limiting the screw rod, the stability of the screw rod in rotation is improved, the spring is arranged for extruding the push plate, so that the push plate pushes the clamping block, the clamping block clamps and fixes a machined part, and the stop block is arranged for limiting the push plate, so that the push plate is prevented from being separated from the inside of the installation groove.

Drawings

FIG. 1 is a front view of the structure of the present invention;

FIG. 2 is a schematic cross-sectional view of the present invention;

fig. 3 is a partial enlarged view of the utility model at a in fig. 2.

In the figure: 1. a processing table; 2. a support pillar; 3. a support plate; 4. processing a workpiece; 5. a top plate; 6. a welding device; 7. a control panel; 8. an infrared emitter; 9. an infrared receiver; 10. a speaker; 11. an alarm; 12. a first fixing plate; 13. a second fixing plate; 14. a positive and negative rotation motor; 15. a support frame; 16. a screw rod; 17. a limit bearing; 18. a limiting plate; 19. a threaded sliding sleeve; 20. a chute; 21. a slide bar; 22. a placement groove; 23. mounting grooves; 24. a spring; 25. pushing the plate; 26. a clamping block; 27. and a stop block.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description herein, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings to facilitate the description of the patent and to simplify the description, but do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus are not to be considered limiting of the patent. In the description of the present application, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can, for example, be fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.

Referring to fig. 1-3, a mechanical welding device with high automation degree and safety pre-warning function comprises a processing table 1, wherein supporting plates 3 are fixedly mounted on both sides of the top of the processing table 1, a top plate 5 is fixedly mounted on the top of the supporting plates 3, a first fixing plate 12 is fixedly mounted on the left side of the top plate 5, a forward and reverse rotation motor 14 is fixedly mounted on the left side of the first fixing plate 12, a screw rod 16 is fixedly mounted at the output end of the forward and reverse rotation motor 14, a second fixing plate 13 is fixedly mounted on the right side of the top plate 5, a welding device 6 is arranged at the bottom of the top plate 5, slide bars 21 are fixedly mounted on both sides of the top of the welding device 6, a slide groove 20 is formed in the top plate 5, the slide bars 21 are located in the slide groove 20 and slidably connected with the slide groove 20, a limiting plate 18 is fixedly mounted on the top of the slide groove 20, and a threaded sliding sleeve 19 is fixedly mounted on the top of the limiting plate 18, the screw rod 16 penetrates through the threaded sliding sleeve 19 and is in threaded connection with the threaded sliding sleeve 19, a placing groove 22 is formed in the top of the processing table 1, a workpiece 4 is arranged inside the placing groove 22, an operation panel 7 is arranged on the front face of the welding device 6, an infrared emitter 8 is fixedly arranged on the left side of the welding device 6, an infrared receiver 9 is fixedly arranged on the right side of the left supporting plate 3, a loudspeaker 10 and an alarm 11 are fixedly arranged on the left side of the left supporting plate 3, the alarm 11 is positioned above the loudspeaker 10, the placing groove 22 is used for placing the workpiece 4, the stability of the workpiece 4 during processing is improved, the screw rod 16 is driven to rotate under the action of the forward and reverse motor 14, the screw rod 16 can drive the threaded sliding sleeve 19 to slide left and right on the surface of the screw rod 16, the threaded sliding sleeve 19 drives the limiting plate 18 and the slide rod 21 to move left and right, and the slide rod 21 drives the welding device 6 to move left and right, the welding device 6 is moved to the upper part of the workpiece 4 to weld the workpiece 4, the rotation of the forward and reverse rotating motor 14 is controlled by the control plate 7, the moving speed of the welding device 6 is further controlled during welding, under the coordination of the infrared emitter 8 and the infrared receiver 9, the welding device 6 is prevented from deviating during moving, when the welding device 6 deviates, the infrared receiver 9 cannot receive an infrared signal emitted by the infrared emitter 8, the infrared receiver 9 can transmit the signal to the device processor, the device processor analyzes and processes the signal, the speaker 10 is controlled to send a prompt tone and simultaneously control the alarm 11 to give an alarm, in addition, the device processor sends a stop command to the controller, the controller controls the forward and reverse rotating motor 14 to stop working, the support columns 2 are fixedly installed at four corners of the bottom of the processing table 1, and the bearing plate is fixedly installed at the bottom of the support columns 2, the support column 2 is arranged for supporting and installing the processing table 1, the stability of the processing table 1 in use is improved, the support frame 15 is fixedly installed on the left side of the top plate 5, the forward and reverse motor 14 is located at the top of the support frame 15, the support frame 15 is arranged for supporting the forward and reverse motor 14, the stability of the forward and reverse motor 14 is improved, the forward and reverse motor 14 is prevented from deviating, the limiting bearing 17 is fixedly installed on the left side of the second fixing plate 13, the right side of the lead screw 16 is located inside the limiting bearing 17 and is rotatably connected with the limiting bearing 17, the limiting bearing 17 is arranged for installing and limiting the lead screw 16, the stability of the lead screw 16 in rotation is improved, the mounting grooves 23 are formed in the processing table 1 and located on two sides of the placing groove 22, the springs 24 are arranged in the mounting grooves 23, and the push plate 25 is fixedly installed on one side, which the springs 24 are relatively close to, one side fixed mounting that push pedal 25 is close to relatively has grip block 26, be used for extrudeing push pedal 25 through setting up spring 24, make push pedal 25 promote grip block 26, and then grip block 26 presss from both sides tightly and fixes machined part 4, the equal fixed mounting in top and the bottom of mounting groove 23 inner chamber has dog 27, dog 27 is located one side that push pedal 25 is close to relatively, is used for spacing push pedal 25 through setting up dog 27, prevent that push pedal 25 from breaking away from the inside of mounting groove 23.

When the welding device is used, the workpiece 4 is placed through the placing groove 22, the stability of the workpiece 4 during machining is improved, the screw rod 16 is driven to rotate under the action of the forward and reverse rotating motor 14, the screw rod 16 drives the threaded sliding sleeve 19 to slide left and right on the surface of the screw rod 16, the threaded sliding sleeve 19 drives the limiting plate 18 and the sliding rod 21 to move left and right, the sliding rod 21 drives the welding device 6 to move left and right, the welding device 6 is moved to the upper part of the workpiece 4 to weld the workpiece 4, the rotation of the forward and reverse rotating motor 14 is controlled through the control plate 7, the moving speed of the welding device 6 during welding is controlled, the welding device 6 is prevented from shifting during moving under the matching of the infrared emitter 8 and the infrared receiver 9, when the welding device 6 shifts, the infrared receiver 9 cannot receive infrared signals emitted by the infrared emitter 8, and the infrared receiver 9 transmits the signals to the device processor, the device processor analyzes and processes, controls the loudspeaker 10 to give out a prompt tone and controls the alarm 11 to give an alarm, and in addition, the device processor gives a stop command to the controller, so that the controller controls the forward and reverse rotating motor 14 to stop working.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a degree of automation is high and possess safety precaution function's mechanical welding equipment, includes processing platform (1), its characterized in that: the processing table is characterized in that supporting plates (3) are fixedly mounted on two sides of the top of the processing table (1), a top plate (5) is fixedly mounted on the top of the supporting plates (3), a first fixing plate (12) is fixedly mounted on the left side of the top plate (5), a forward and reverse motor (14) is fixedly mounted on the left side of the first fixing plate (12), a lead screw (16) is fixedly mounted at the output end of the forward and reverse motor (14), a second fixing plate (13) is fixedly mounted on the right side of the top plate (5), a welding device (6) is arranged at the bottom of the top plate (5), sliding rods (21) are fixedly mounted on two sides of the top of the welding device (6), sliding grooves (20) are formed in the top of the top plate (5), the sliding rods (21) are located in the sliding grooves (20) and are in sliding connection with the sliding grooves (20), and limiting plates (18) are fixedly mounted on the top of the sliding grooves (20), the utility model discloses a welding device, including limiting plate (18), lead screw (16), standing groove (22), the inside of standing groove (22) is provided with machined part (4), welding set (6) the front is provided with control panel (7), welding set's (6) left side fixed mounting has infrared emitter (8), left side the right side fixed mounting of backup pad (3) has infrared receiver (9), left side the left side fixed mounting of backup pad (3) has speaker (10) and alarm (11), alarm (11) are located the top of speaker (10), lead screw (16) run through screw sliding sleeve (19) and screw sliding sleeve (19) threaded connection, standing groove (22) have been seted up at the top of processing platform (1), the inside of standing groove (22) is provided with machined part (4), the front of backup pad (6) is provided with controls board (7), the left side fixed mounting of welding set (6) has infrared emitter (8), left side.

2. The mechanical welding equipment with high automation degree and safety early warning function as claimed in claim 1, wherein: the processing platform is characterized in that supporting columns (2) are fixedly mounted at four corners of the bottom of the processing platform (1), and a bearing plate is fixedly mounted at the bottom of each supporting column (2).

3. The mechanical welding equipment with high automation degree and safety early warning function as claimed in claim 1, wherein: the left side fixed mounting of roof (5) has support frame (15), positive reverse motor (14) are located the top of support frame (15).

4. The mechanical welding equipment with high automation degree and safety early warning function as claimed in claim 1, wherein: the left side fixed mounting of second fixed plate (13) has spacing bearing (17), the right side of lead screw (16) is located the inside of spacing bearing (17) and rotates with spacing bearing (17) and be connected.

5. The mechanical welding equipment with high automation degree and safety early warning function as claimed in claim 1, wherein: processing platform (1) inside and the both sides that are located standing groove (22) have all seted up mounting groove (23), the inside of mounting groove (23) is provided with spring (24), one side fixed mounting that spring (24) are close to relatively has push pedal (25), one side fixed mounting that push pedal (25) are close to relatively has grip block (26).

6. The mechanical welding equipment with high automation degree and safety warning function as claimed in claim 5, wherein: the top and the bottom of the inner cavity of the mounting groove (23) are both fixedly provided with a stop block (27), and the stop block (27) is positioned on one side, close to the push plate (25), relatively.