CN216150514U

CN216150514U - Gear cleaning device

Info

Publication number: CN216150514U
Application number: CN202122260737.5U
Authority: CN
Inventors: 李红梅; 刘宏贤; 周志燕; 陈闯; 葛皓
Original assignee: Wuxi Yinlian Gear Transmission Machinery Co Ltd
Current assignee: Wuxi Yinlian Gear Transmission Machinery Co Ltd
Priority date: 2021-09-17
Filing date: 2021-09-17
Publication date: 2022-04-01
Anticipated expiration: 2031-09-17

Abstract

The utility model relates to a gear cleaning device, which comprises a box body, wherein a support is arranged at the rear side of the box body, a lifting pump is arranged on the support, a water inlet pipe is arranged at the top of the lifting pump, a water spraying assembly is arranged on the water inlet pipe, a cleaning assembly is arranged below the water spraying assembly and is arranged in the box body, a cleaning shaft is arranged at one side of the cleaning assembly, a plurality of gears are arranged on the cleaning shaft and are in contact with the cleaning assembly, first bearings are arranged at two ends of the cleaning shaft, a clamping groove is arranged below the first bearings, long round inclined openings are arranged at the left side and the right side of the box body, a feeding opening is arranged at the front side of the box body, the cleaning shaft is arranged at the bottom of the long round inclined openings, a short inclined plate is arranged below the cleaning shaft, a long inclined plate is arranged at one side of the short inclined plate, the long inclined plate is fixed in the box body, a long inclined plate is provided with a rectangular hole, a filter screen is arranged in the rectangular hole, and fixed screen frames are arranged at two sides of the filter screen, and the device has the advantages of reducing the manual cleaning time, the gear cleaning efficiency is improved, the operation of operators is simple, and the cleaning degree of the gear is ensured.

Description

Gear cleaning device

Technical Field

The utility model relates to the field of gear processing equipment, in particular to a gear cleaning device.

Background

The gear manufacturing comprises the steps of casting blank making, normalizing, turning, gear hobbing and gear shaping, gear shaving, grinding, finishing and the like; the gear teeth are inevitably left with impurities such as oil stain, cutting bits, dust and the like, and in order to make the gear teeth clean to meet the requirements, the gear teeth are generally cleaned manually, and the defects of high labor intensity of workers, low cleaning efficiency, poor cleaning effect and long time consumption exist; therefore, it is necessary to develop a gear cleaning device to solve the above problems.

SUMMERY OF THE UTILITY MODEL

In view of the above situation, an object of the present invention is to provide a gear cleaning device, which has the advantages of reducing the cleaning time of manual operation, improving the gear cleaning efficiency, ensuring the cleanness of the gear, along with simple and practical operation of the operator.

The technical purpose of the utility model is realized by the following technical scheme: a gear cleaning device comprises a box body, wherein a box cover is arranged on the box body, a support is arranged on the rear side of the box body, a lifting pump is installed on the support, a water inlet pipe is installed at the top of the lifting pump, the water inlet pipe penetrates through the box body and enters the interior of the box body, a water spraying assembly is arranged on the water inlet pipe, a cleaning assembly is arranged below the water spraying assembly, the cleaning assembly is installed in the box body, a cleaning shaft is arranged on one side of the cleaning assembly, a plurality of gears are installed on the cleaning shaft and mutually contact with the cleaning assembly, first bearings are installed at two ends of the cleaning shaft, a clamping groove is formed below the first bearings, long circular inclined openings are formed in the left side and the right side of the box body, a feeding opening is formed in the front side of the box body, the cleaning shaft is installed at the bottom of the long circular inclined openings, a short inclined plate is arranged below the cleaning shaft and fixed in the box body, short swash plate one side is equipped with long swash plate, long swash plate fixes in the box, be equipped with the blanking mouth between long swash plate and the short swash plate, be equipped with the rectangular hole on the long swash plate, the downthehole filter screen of installing of rectangular, the filter screen both sides are equipped with fixed screen frame, fixed screen frame top is connected to be fixed in long swash plate bottom, fixed screen frame bottom is connected and is fixed in the bottom half, another interface of elevator pump is through the pipe UNICOM box that absorbs water, and the pipe UNICOM that absorbs water is in long swash plate below, box right side bottom UNICOM has the ooff valve, and the ooff valve UNICOM is in long swash plate below, box left side bottom is equipped with the delivery port, delivery port UNICOM is in short swash plate below, install the end cap on the delivery port.

By adopting the technical scheme, the space below the long inclined plate is utilized as a water inlet bin, the space below the short inclined plate is utilized as a water outlet bin, the filter screen arranged on the long inclined plate can separate the water inlet bin from the water outlet bin, so that sundries and the like are prevented from flowing into the water inlet bin, the lifting pump can convey water in the water inlet bin to the water spray assembly, the water spray assembly can be recycled for multiple times of cleaning, the cleaning utilization rate of the device is improved, the cleaning water quantity is greatly saved, the left side and the right side of the box body are respectively provided with the long circular inclined opening, the front side of the box body is provided with the material inlet, a plurality of gears are assembled together through the cleaning shaft, the gears can enter the box body through the material inlet, the two ends of the cleaning shaft can move to the bottom along the long circular inclined openings, the two ends of the cleaning shaft are provided with the first bearings, the rotation flexibility of the cleaning shaft can be improved, the clamping groove is arranged below the first bearings, so that the first bearings can be well supported and fixed, the stability of the rotation of the cleaning shaft is ensured.

Further setting: the water spray assembly comprises a first sprayer, the first sprayer is communicated with the tail end of the water inlet pipe, the first sprayer is arranged right above the cleaning shaft, a branch is further arranged on the water inlet pipe, a second sprayer is installed at the tail end of the branch, the second sprayer is arranged on one side of the cleaning assembly, the first sprayer and the second sprayer are integrally in a cylindrical tubular shape, the spray nozzles of the first sprayer and the second sprayer are aligned with the cleaning shaft, and all gears can be covered by the overall length of the first sprayer and the second sprayer.

Through adopting above-mentioned technical scheme, the combination that utilizes first shower nozzle and second shower nozzle can diversely wash the gear, and first shower nozzle can directly wash the gear, and the second shower nozzle not only can wash a brush section of thick bamboo and a lower brush section of thick bamboo, can also wash the gear, has improved the washing area greatly, has increased the cleaning capacity.

Further setting: the cleaning assembly comprises an upper brush barrel, an upper barrel shaft is assembled in the upper brush barrel, a second bearing is connected to one end of the upper barrel shaft, the bearing is fixed on the left side wall of the box body, the other end of the upper barrel shaft penetrates out of the right side wall of the box body to be connected with a first motor, a motor mounting plate is fixed on one side of the first motor, the motor mounting plate is fixed on the right side wall of the box body, a lower brush barrel is arranged under the upper brush barrel, a lower barrel shaft is assembled in the lower brush barrel shaft, one end of the lower barrel shaft is connected with the second bearing, the bearing is fixed on the left side wall of the box body, the other end of the lower barrel shaft penetrates out of the right side wall of the box body to be connected with a second motor, and the second motor is fixed on the motor mounting plate.

By adopting the technical scheme, the upper brush cylinder and the lower brush cylinder can be arranged to better wash the gear, the washing speed of the gear is improved, and the working efficiency is also improved.

Further setting: the long circular oblique opening is provided with inserting strips on two sides, inserting plates are movably mounted in the inserting strips, and handles are arranged on the inserting plates.

By adopting the technical scheme, the long circular bevel opening can be blocked by the inserting plate, so that the phenomenon that water splashes outside the box body to influence cleaning work is avoided.

Further setting: the bottom of the inserting plate is provided with an open slot, the open slot is semicircular, and the open slot is in clearance fit with the first bearing.

Through adopting above-mentioned technical scheme, the open slot of picture peg bottom can be with the tight fit of first bearing pressure, and further fixed first bearing guarantees to wash a pivoted stability.

Further setting: the feeding port is provided with a front turning plate, and the front turning plate is movably connected with the front surface of the box body through a cylindrical hinge.

Through adopting above-mentioned technical scheme, the setting of preceding board that turns over also can be fine avoids in the gear cleaning process, and in the water splash box, can also shelter from the pan feeding mouth for whole pleasing to the eye totally.

In summary, the utility model has the following advantages: overall structure can reduce manual work cleaning time, improves gear cleaning efficiency, and operation personnel easy operation is practical, has guaranteed the abluent clean degree of gear.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this application, and are not to be considered limiting of the utility model, in which:

fig. 1 is a schematic structural view of the present invention.

Fig. 2 is a front view of the present invention.

Fig. 3 is a cross-sectional view of fig. 2 in the present invention.

Fig. 4 is an internal structural view of the present invention.

Fig. 5 is a partial enlarged view of fig. 4 of the present invention.

Fig. 6 is an internal structural view of the present invention.

In the figure, 1, a box body; 2. a box cover; 3. a motor mounting plate; 4. a first motor; 5. an on-off valve; 6. a second motor; 7. a card slot; 8. cleaning the shaft; 9. a first bearing; 10. inserting plates; 101. a handle; 11. cutting; 12. a front panel turnover; 121. A cylindrical hinge; 13. a support; 14. a lift pump; 141. a suction pipe; 15. a water inlet pipe; 151. a first nozzle; 152. A second nozzle; 16. an upper brush cylinder; 161. an upper drum shaft; 17. a lower brush cylinder; 171. a lower cylinder shaft; 18. a long sloping plate; 19. a short sloping plate; 20. fixing the screen frame; 21. a filter screen; 22. a gear; 23. a water outlet; 231. a plug; 24. a second bearing.

Detailed Description

The foregoing and other technical matters, features and effects of the present invention will be apparent from the following detailed description of embodiments, which is to be read in connection with the accompanying drawings. The structural contents mentioned in the following embodiments are all referred to the attached drawings of the specification.

Exemplary embodiments of the present invention will be described below with reference to the accompanying drawings.

Example 1: a gear cleaning device is disclosed, as shown in figures 1-6, comprising a box body 1, a box cover 2 is arranged on the box body 1, a support 13 is arranged at the rear side of the box body 1, a lift pump 14 is arranged on the support 13, a water inlet pipe 15 is arranged at the top of the lift pump 14, the water inlet pipe 15 penetrates through the box body 1 and enters the box body 1, a water spray assembly is arranged on the water inlet pipe 15, the water spray assembly comprises a first spray head 151, the first spray head 151 is communicated with the tail end of the water inlet pipe 15, the first spray head 151 is arranged right above a cleaning shaft 8, a branch is also arranged on the water inlet pipe 15, a second spray head 152 is arranged at the tail end of the branch, the second spray head 152 is arranged at one side of the cleaning assembly, the first spray head 151 and the second spray head 152 are integrally in a cylindrical tubular shape, the spray nozzles of the first spray head 151 and the second spray head 152 are aligned with the cleaning shaft 8, the first spray head 151 and the second spray head 152 can cover all gears 22 along the whole length, the first spray head 151 and the second spray head 152 are arranged below the cleaning assembly, the cleaning component comprises an upper brush barrel 16, an upper barrel shaft 161 is arranged in the upper brush barrel 16, one end of the upper barrel shaft 161 is connected with a second bearing 24, the bearing is fixed on the left side wall of a box body 1, the other end of the upper barrel shaft 161 penetrates out of the right side wall of the box body 1 to be connected with a first motor 4, one side of the first motor 4 is fixed with a motor mounting plate 3, the motor mounting plate 3 is fixed on the right side wall of the box body 1, a lower brush barrel 17 is arranged under the upper brush barrel 16, a lower barrel shaft 171 is arranged in the lower brush barrel 17, one end of the lower barrel shaft 171 is connected with the second bearing 24, the bearing is fixed on the left side wall of the box body 1, the other end of the lower barrel shaft 171 penetrates out of the right side wall of the box body 1 to be connected with a second motor 6, the second motor 6 is fixed on the motor mounting plate 3, a cleaning shaft 8 is arranged on one side of the lower brush barrel 17, a plurality of gears 22 are arranged on the cleaning shaft 8, and the gears 22 are mutually contacted with the upper brush barrel 16 and the lower brush barrel 17, the first bearing 9 is installed at washing axle 8 both ends, and first bearing 9 below is equipped with draw-in groove 7.

As shown in fig. 5, the left and right sides of the box body 1 are provided with oblong inclined openings, the two sides of the oblong inclined openings are provided with cutting slips 11, an insert plate 10 is movably installed in the cutting slips 11, a handle 101 is arranged on the insert plate 10, the bottom of the insert plate 10 is provided with an open slot, the open slot is semicircular and is in clearance fit with the first bearing 9, the front surface of the box body 1 is provided with a feeding opening, the feeding opening is provided with a front turning plate 12, the front turning plate 12 is movably connected with the front surface of the box body 1 through a cylindrical hinge 121, a cleaning shaft 8 is installed at the bottom of the oblong inclined opening, a short inclined plate 19 is arranged below the cleaning shaft 8, the short inclined plate 19 is fixed in the box body 1, one side of the short inclined plate 19 is provided with a long inclined plate 18, the long inclined plate 18 is fixed in the box body 1, a blanking opening is arranged between the long inclined plate 18 and the short inclined plate 19, the long inclined plate 18 is provided with an oblong hole, a filter screen 21 is installed in the oblong hole, two sides of the filter screen 21 are provided with a fixed screen frame 20, fixed screen frame 20 top is connected to be fixed in long swash plate 18 bottom, and fixed screen frame 20 bottom is connected to be fixed in the box 1 bottom, and another interface of elevator pump 14 is through the pipe 141 UNICOM box 1 that absorbs water, and the pipe 141 UNICOM that absorbs water is in long swash plate 18 below, and box 1 right side bottom UNICOM has ooff valve 5, and ooff valve 5 UNICOM is in long swash plate 18 below, and box 1 left side bottom is equipped with delivery port 23, and delivery port 23 UNICOM is in short swash plate 19 below, installs end cap 231 on the delivery port 23.

When the cleaning device is used, the gear 22 to be cleaned is assembled on the cleaning shaft 8, a plurality of gears 22 can be installed, then the first bearings 9 are installed at two ends of the cleaning shaft 8, the inserting plate 10 is inserted into the inserting strip 11 along the long circular inclined opening to the bottom, the first bearings 9 are pressed tightly, the first motor 4 and the second motor 6 are started, the upper brush barrel 16 and the lower brush barrel 17 rotate clockwise simultaneously, the switch valve 5 is opened, cleaning liquid is conveyed into the box body 1, the lifting pump is started to convey the cleaning liquid to the first spray head 151 and the second spray head 152, the front turning plate 12 is closed, cleaning is carried out until the gear 22 is cleaned, when new cleaning liquid needs to be replaced, the plug 231 of the water outlet 23 is opened, concentrated discharge is carried out, and then new cleaning liquid is conveyed.

While the utility model has been described in further detail with reference to specific embodiments thereof, it is not intended that the utility model be limited to the specific embodiments thereof; for those skilled in the art to which the present invention pertains and related technologies, the extension, operation method and data replacement should fall within the protection scope of the present invention based on the technical solution of the present invention.

Claims

1. The utility model provides a gear cleaning device, includes box (1), be equipped with case lid (2) on box (1), box (1) rear side is equipped with support (13), install elevator pump (14) on support (13), inlet tube (15) are installed at elevator pump (14) top, inside inlet tube (15) passed box (1) and entered into box (1), its characterized in that: be equipped with the water spray subassembly on inlet tube (15), the water spray subassembly below is equipped with washs the subassembly, wash the subassembly and install in box (1), it is equipped with washing axle (8) to wash subassembly one side, wash and install a plurality of gears (22) on axle (8), a plurality of gears (22) and wash the subassembly and contact each other, wash axle (8) both ends and all install first bearing (9), first bearing (9) below is equipped with draw-in groove (7), the box (1) left and right sides all is equipped with the long circle bevel connection, box (1) openly is equipped with the pan feeding mouth, it installs in long circle bevel connection bottom to wash axle (8), it is equipped with short swash plate (19) to wash axle (8) below, short swash plate (19) are fixed in box (1), short swash plate (19) one side is equipped with long swash plate (18), long swash plate (18) are fixed in box (1), a blanking port is arranged between the long inclined plate (18) and the short inclined plate (19), a rectangular hole is arranged on the long inclined plate (18), a filter screen (21) is arranged in the rectangular hole, two sides of the filter screen (21) are provided with fixed screen frames (20), the top of the fixed net frame (20) is fixedly connected with the bottom of the long inclined plate (18), the bottom of the fixed net frame (20) is fixedly connected with the bottom of the box body (1), the other interface of the lift pump (14) is communicated with the box body (1) through a water suction pipe (141), the water suction pipe (141) is communicated below the long inclined plate (18), the bottom of the right side of the box body (1) is communicated with a switch valve (5), the switch valve (5) is communicated below the long inclined plate (18), the left bottom of the box body (1) is provided with a water outlet (23), the water outlet (23) is communicated below the short inclined plate (19), and a plug (231) is installed on the water outlet (23).

2. The gear cleaning device according to claim 1, wherein: the water spray assembly comprises a first spray head (151), the first spray head (151) is communicated with the tail end of the water inlet pipe (15), the first spray head (151) is arranged right above the cleaning shaft (8), a branch is further arranged on the water inlet pipe (15), the tail end of the branch is provided with a second spray head (152), the second spray head (152) is arranged on one side of the cleaning assembly, the first spray head (151) and the second spray head (152) are integrally in a cylindrical tubular shape, the spray ports of the first spray head (151) and the second spray head (152) are aligned with the cleaning shaft (8), and the whole length of the first spray head (151) and the whole length of the second spray head (152) can cover all gears (22).

3. The gear cleaning device according to claim 1, wherein: the cleaning component comprises an upper brush barrel (16), an upper barrel shaft (161) is assembled in the upper brush barrel (16), one end of the upper barrel shaft (161) is connected with a second bearing (24), the bearing is fixed on the left side wall of the box body (1), the other end of the upper barrel shaft (161) penetrates out of the right side wall of the box body (1) to be connected with a first motor (4), a motor mounting plate (3) is fixed on one side of the first motor (4), the motor mounting plate (3) is fixed on the right side wall of the box body (1), a lower brush barrel (17) is arranged under the upper brush barrel (16), a lower barrel shaft (171) is assembled in the lower brush barrel (17), one end of the lower barrel shaft (171) is connected with a second bearing (24), the bearing is fixed on the left side wall of the box body (1), the other end of the lower barrel shaft (171) penetrates out of the right side wall of the box body (1) to be connected with a second motor (6), and the second motor (6) is fixed on the motor mounting plate (3).

4. The gear cleaning device according to claim 1, wherein: the long circular oblique opening is characterized in that inserting strips (11) are arranged on two sides of the long circular oblique opening, inserting plates (10) are movably arranged in the inserting strips (11), and handles (101) are arranged on the inserting plates (10).

5. The gear cleaning device according to claim 4, wherein: an open slot is formed in the bottom of the inserting plate (10), the open slot is semicircular, and the open slot is in clearance fit with the first bearing (9).

6. The gear cleaning device according to claim 1, wherein: the feeding port is provided with a front turning plate (12), and the front turning plate (12) is movably connected with the front surface of the box body (1) through a cylindrical hinge (121).