CN216150477U

CN216150477U - Cleaning machine for metal heat treatment line

Info

Publication number: CN216150477U
Application number: CN202122163183.7U
Authority: CN
Inventors: 李芝妹
Original assignee: Kunshan Hongting Metal Industry Co ltd
Current assignee: Kunshan Hongting Metal Industry Co ltd
Priority date: 2021-09-08
Filing date: 2021-09-08
Publication date: 2022-04-01
Anticipated expiration: 2031-09-08

Abstract

The utility model relates to the technical field of metal heat treatment, and discloses a cleaning machine for a metal heat treatment line, which comprises a box body, a base, a mounting plate, a fixed arm and a cleaning brush, a base is arranged below the box body, the base is fixedly connected with the box body, a cleaning opening is arranged on the upper surface of the box body, a mounting plate is arranged on the right side of the box body, the mounting plate is integrally connected with the box body, a fixed arm is arranged at the upper end of the mounting plate, the fixed arm is fixedly connected with the mounting plate, two groups of cleaning brushes are arranged on the left side surface of the mounting plate, the two groups of cleaning brushes are respectively arranged on two sides of the fixed arm, the cleaning brushes are rotatably connected with the mounting plate through rotating shafts, the cleaning brushes are fixedly connected with the rotating shafts, the utility model is convenient for absorbing the moisture on the workpiece by adding the cleaning brush to rotate at high speed at the two sides of the cleaning opening, through the angle of adjustment raceway and shower nozzle, make the shower nozzle can the multi-angle to the work piece clear water that sprays, clear up remaining buck on the work piece.

Description

Cleaning machine for metal heat treatment line

Technical Field

The utility model relates to the technical field of metal heat treatment, in particular to a cleaning machine for a metal heat treatment line.

Background

After mechanical parts are machined, the surfaces of the mechanical parts need to be cleaned before certain heat treatment such as carburizing and quenching, nitriding or vacuum quenching, and the like, so that oil stains and other stains on the surfaces are removed, and the quality problems of heat treatment such as uneven carburized layers or soft spots on the surfaces of the mechanical parts after the heat treatment are solved. Some parts also need to be cleaned during heat treatment to remove oil stains on the surface, and for example, the parts need to be cleaned after oil cooling quenching before tempering.

The utility model discloses a double-groove double-liquid cleaning machine which is commonly adopted at present, wherein mechanical parts are soaked in alkaline water firstly and then sprayed by clear water, and the double-groove double-liquid cleaning machine comprises a double-chamber cleaning groove and a lifting device, wherein the double-chamber cleaning groove comprises an alkaline water groove, a clear water groove and a cylindrical sliding sleeve arranged between the alkaline water groove and the clear water groove, the lifting device comprises a lifting hook and an L-shaped supporting arm, a vertical arm of the L-shaped supporting arm is inserted into the cylindrical sliding sleeve to realize rotatable connection of the L-shaped supporting arm and the double-chamber cleaning groove, a horizontal arm of the L-shaped supporting arm is positioned above the double-chamber cleaning groove, the lower end of the lifting hook is connected with a workpiece containing basket, and the upper end of the lifting hook penetrates through the end part of the horizontal arm of the L-shaped supporting arm and is in threaded connection with the horizontal arm.

The utility model arranges the clear water spray device at the bottom of the alkali water tank, and the clear water is cleaned from bottom to top to the workpiece to be processed, so that the mode has a plurality of dead corners, and the residual alkali water on the surface of the workpiece can drop at other positions of the device during conversion, thereby easily reducing the service life of the device.

To this end, we have designed a cleaning machine for metal heat treatment lines.

SUMMERY OF THE UTILITY MODEL

In view of the deficiencies of the prior art, the present invention provides a cleaning machine for a metal heat treatment line that solves the problems of the background art described above.

In order to achieve the purpose, the utility model adopts the technical scheme that:

the utility model provides a cleaning machine that metal heat treatment line was used, including box, base, mounting panel, fixed arm and brush cleaner, the box below is equipped with the base, base and box fixed connection, the washing mouth has been seted up to the box upper surface, the box right side is equipped with the mounting panel, mounting panel and box body coupling, the mounting panel upper end is equipped with the fixed arm, fixed arm and mounting panel fixed connection, the mounting panel left surface is equipped with two sets of brush cleaners, the fixed arm both sides are located respectively to two sets of brush cleaners, the brush cleaner passes through the axis of rotation and is connected with the mounting panel rotation, brush cleaner and axis of rotation fixed connection, the brush cleaner is more soft fluffy, the distance of two sets of brush cleaners is less than the diameter of washing mouth.

Further, the fixed arm upper surface is equipped with the pneumatic cylinder, pneumatic cylinder and fixed arm fixed connection, the pneumatic cylinder lower extreme is equipped with hydraulic pressure post, hydraulic pressure post and pneumatic cylinder fixed connection, hydraulic pressure post lower extreme is equipped with the telescopic link, telescopic link and hydraulic pressure post swing joint, inside the telescopic link stretched into the box, the telescopic link lower extreme was equipped with the work piece, the telescopic link passes through the couple and is connected with the work piece, the telescopic link removes in the hydraulic pressure post, the height of adjustment work piece, arrange the work piece in alkaline water tank or purge chamber as required.

Further, inside alkaline water groove and the clear water groove of being equipped with of box, the bottom half is located to the alkaline water groove, and the alkaline water tank bottom is equipped with a plurality of ultrasonic transducer of group, and ultrasonic transducer and alkaline water tank bottom fixed connection, ultrasonic transducer below are connected with supersonic generator, and inside ultrasonic transducer and supersonic generator all located the base cavity, utilize the vibrations of ultrasonic wave to wash the spot on workpiece surface with the alkaline water, wash more thoroughly.

Further, alkali water tank top port department is equipped with the door that blocks water, and the door that blocks water has two sets ofly and rotates through rotating the bolt and being connected with the alkali water tank left and right sides respectively, and it is equipped with the torsional spring to block water below the door, torsional spring one end and the door fixed connection that blocks water, the torsional spring other end and alkali water tank inner wall fixed connection, and the torsional spring can make the door that blocks water resume original position.

Further, the top of the alkali water tank is provided with a cleaning chamber, the left side and the right side of the cleaning chamber are respectively and fixedly connected with a water pipe, a plurality of groups of spray heads are arranged on the water pipe, the spray heads are fixedly connected with the water pipe, guide pipes are fixedly connected with the left side and the right side of the alkali water tank, the lower part of the cleaning chamber is communicated with the guide pipes, and the spray heads are arranged at multiple angles, so that the workpiece can be washed comprehensively.

Further, the inside motor that is equipped with of mounting panel, the output shaft upper end fixedly connected with conical gear of motor, the conical gear upper end is equipped with the axis of rotation, fixedly connected with conical gear in the axis of rotation, and the axis of rotation passes through the output shaft meshing of conical gear and motor and is connected.

Furthermore, a hydraulic pump is arranged above the rotating shaft and fixedly connected with the mounting plate, the left end of the hydraulic pump is connected with a hydraulic cylinder through a pipeline, the lower portion of the hydraulic cylinder is communicated with a cavity of the hydraulic column, and a piston is arranged inside the hydraulic column. The piston is movably connected with the hydraulic column, a T-shaped rod is fixedly connected below the piston, and a rubber layer is arranged on the outer side of the piston, so that the piston and the inner wall of the hydraulic column are sealed, and liquid leakage is prevented.

The utility model has the beneficial effects that:

1. the utility model discloses a, through addding the brush cleaner, the brush cleaner adopts the material that absorbs water to make, and two sets of brush cleaners rotate at the high speed in washing mouthful both sides, and with workpiece surface's moisture absorption fast after the work piece washs, effectively solved traditional belt cleaning device when the work piece conversion, the remaining buck of workpiece surface can drip in other positions of device, reduces device life's problem easily.

2. The utility model discloses a, through the angle of adjustment raceway and shower nozzle, make the shower nozzle can the multi-angle spray clear water to the work piece, clear up remaining buck on the work piece, prevent that buck from remaining on the work piece, influence the processing of work piece.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a front cross-sectional view of the present invention;

FIG. 3 is a side cross-sectional view of the present invention;

fig. 4 is an enlarged view of a in fig. 2.

In the figure: 1. a box body; 2. a base; 3. cleaning the opening; 4. mounting a plate; 5. a fixed arm; 6. a hydraulic cylinder; 7. cleaning with a brush; 8. a rotating shaft; 9. a hydraulic column; 10. a telescopic rod; 11. a workpiece; 12. an ultrasonic transducer; 13. an ultrasonic generator; 14. a water delivery pipe; 15. a spray head; 16. a water-blocking door; 17. a flow guide pipe; 18. a hydraulic pump; 19. a piston; 20. a T-shaped rod; 21. a motor; 22. a bevel gear; 23. rotating the bolt; 24. a torsion spring.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, a cleaning machine for a metal heat treatment line comprises a box body 1, a base 2, a mounting plate 4, a fixed arm 5 and cleaning brushes 7, wherein the base 2 is arranged below the box body 1, the base 2 is fixedly connected with the box body 1, a cleaning opening 3 is formed in the upper surface of the box body 1, the mounting plate 4 is arranged on the right side of the box body 1, the mounting plate 4 is integrally connected with the box body 1, the fixed arm 5 is arranged at the upper end of the mounting plate 4, the fixed arm 5 is fixedly connected with the mounting plate 4, two sets of cleaning brushes 7 are arranged on the left side surface of the mounting plate 4, the two sets of cleaning brushes 7 are respectively arranged on two sides of the fixed arm 5, the cleaning brushes 7 are rotatably connected with the mounting plate 4 through rotating shafts 8, the cleaning brushes 7 are fixedly connected with the rotating shafts 8, the cleaning brushes 7 are softer and fluffy, and the distance between the two sets of cleaning brushes 7 is smaller than the diameter of the cleaning opening 3.

Referring to fig. 2, a hydraulic cylinder 6 is arranged on the upper surface of a fixed arm 5, the hydraulic cylinder 6 is fixedly connected with the fixed arm 5, a hydraulic column 9 is arranged at the lower end of the hydraulic cylinder 6, the hydraulic column 9 is fixedly connected with the hydraulic cylinder 6, a telescopic rod 10 is arranged at the lower end of the hydraulic column 9, the telescopic rod 10 is movably connected with the hydraulic column 9, the telescopic rod 10 extends into a box body 1, a workpiece 11 is arranged at the lower end of the telescopic rod 10, the telescopic rod 10 is connected with the workpiece 11 through a hook, the telescopic rod 10 moves in the hydraulic column 9, the height of the workpiece 11 is adjusted, and the workpiece 11 is placed in an alkaline water tank or a cleaning chamber as required.

The ultrasonic cleaning device comprises a box body 1, an alkaline water tank and a clear water tank, wherein the alkaline water tank and the clear water tank are arranged inside the box body 1, the bottom of the box body 1 is provided with a plurality of groups of ultrasonic transducers 12, the ultrasonic transducers 12 are fixedly connected with the bottom of the alkaline water tank, an ultrasonic generator 13 is connected below the ultrasonic transducers 12, the ultrasonic transducers 12 and the ultrasonic generator 13 are both arranged inside a cavity of a base 2, and the ultrasonic vibration is used for cleaning stains on the surface of a workpiece 11 with alkaline water, so that the cleaning is more thorough.

Wherein, the top of the alkaline water tank is provided with a cleaning chamber, the left side and the right side of the cleaning chamber are respectively and fixedly connected with a water pipe 14, the water pipe 14 is provided with a plurality of groups of spray heads 15, the spray heads 15 are fixedly connected with the water pipe 14, the left side and the right side of the alkaline water tank are fixedly connected with a guide pipe 17, the lower part of the cleaning chamber is communicated with the guide pipe 17, the spray heads 15 are arranged at multiple angles, and the workpiece 11 can be washed comprehensively.

Referring to fig. 4, two sets of water blocking doors 16 are arranged at the upper end of the alkaline water tank, the two sets of water blocking doors 16 are respectively rotatably connected with the left side and the right side of the alkaline water tank through rotating bolts 23, torsion springs 24 are arranged below the water blocking doors 16, one ends of the torsion springs 24 are fixedly connected with the water blocking doors 16, the other ends of the torsion springs 24 are fixedly connected with the inner wall of the alkaline water tank, and the torsion springs 24 can restore the water blocking doors 16 to the original positions.

Referring to fig. 3, a motor 21 is arranged inside the mounting plate 4, a bevel gear 22 is fixedly connected to the upper end of an output shaft of the motor 21, a rotating shaft 8 is arranged at the upper end of the bevel gear 22, the bevel gear 22 is fixedly connected to the rotating shaft 8, and the rotating shaft 8 is in meshed connection with the output shaft of the motor 21 through the bevel gear 22.

Wherein, the top of the rotating shaft 8 is provided with a hydraulic pump 18, the hydraulic pump 18 is fixedly connected with the mounting plate 4, the left end of the hydraulic pump 18 is connected with the hydraulic cylinder 6 through a pipeline, the lower part of the hydraulic cylinder 6 is communicated with the cavity of the hydraulic column 9, and the interior of the hydraulic column 9 is provided with a piston 19. The piston 19 is movably connected with the hydraulic column 9, a T-shaped rod 20 is fixedly connected below the piston 19, and a rubber layer is arranged on the outer side of the piston 19, so that the piston 19 and the inner wall of the hydraulic column 9 are sealed, and liquid leakage is prevented.

In summary, when the utility model is used, firstly, the telescopic rod 10 is adjusted upwards by the hydraulic pump 18, the workpiece 11 to be processed is fixed at the lower end of the telescopic rod 10 by the hook, hydraulic pressure is input to the hydraulic cylinder 6 by the hydraulic pump 18, the piston 19 moves downwards to drive the T-shaped rod 20 to push the telescopic rod 10 to move downwards, the telescopic rod 10 drives the workpiece 11 to move downwards, the workpiece 11 contacts the water-blocking door 16 to press the water-blocking door 16 to turn downwards, the water-blocking door 16 is opened, the workpiece 11 enters the alkaline water tank to be soaked and cleaned, meanwhile, the ultrasonic generator 13 is started to emit shock waves to the alkaline water tank by the ultrasonic transducer 12, stains on the surface of the workpiece 11 are cleaned by ultrasonic waves, the cleaning is more thorough and does not damage the surface of the workpiece 11, the telescopic rod 10 is moved upwards after the cleaning in the alkaline water tank is finished, the workpiece 11 reversely turns over the water-blocking door 16, when the workpiece 11 leaves the alkaline water tank, the water-blocking door 16 returns to the original position under the resistance of the torsion spring 24, the notch of the alkaline water tank is closed, the workpiece 11 enters a cleaning chamber, the workpiece 11 is cleaned by spraying clean water to the workpiece 11 through the spray head 15, the spray heads 15 in different directions can clean the workpiece 11 at multiple angles, the workpiece 11 after cleaning is finished moves upwards to pass through the cleaning brush 7, the cleaning brush 7 is driven by the motor 21 to rotate at a high speed, the surface of the cleaning brush 7 is swept on the workpiece 11, the moisture on the surface of the workpiece 11 is absorbed, and the workpiece 11 which is swept by the cleaning brush 7 is taken down to complete cleaning.

The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims

1. The utility model provides a cleaning machine that metal heat treatment line was used, includes box (1), base (2), mounting panel (4), fixed arm (5) and brush cleaner (7), its characterized in that: box (1) below is equipped with base (2), base (2) and box (1) fixed connection, cleaning opening (3) have been seted up to box (1) upper surface, box (1) right side is equipped with mounting panel (4), mounting panel (4) and box (1) an organic whole are connected, mounting panel (4) upper end is equipped with fixed arm (5), fixed arm (5) and mounting panel (4) fixed connection, mounting panel (4) left surface is equipped with two sets of brush cleaner (7), fixed arm (5) both sides are located respectively to two sets of brush cleaner (7), brush cleaner (7) are rotated through axis of rotation (8) and are connected with mounting panel (4), brush cleaner (7) and axis of rotation (8) fixed connection.

2. The cleaning machine for a metal heat treatment wire according to claim 1, characterized in that: fixed arm (5) upper surface is equipped with pneumatic cylinder (6), pneumatic cylinder (6) and fixed arm (5) fixed connection, pneumatic cylinder (6) lower extreme is equipped with hydraulic cylinder (9), hydraulic cylinder (9) and pneumatic cylinder (6) fixed connection, hydraulic cylinder (9) lower extreme is equipped with telescopic link (10), telescopic link (10) and hydraulic cylinder (9) swing joint, inside telescopic link (10) stretched into box (1), telescopic link (10) lower extreme is equipped with work piece (11), telescopic link (10) are connected with work piece (11) through the couple.

3. The cleaning machine for a metal heat treatment wire according to claim 1, characterized in that: the improved water tank is characterized in that an alkaline water tank and a clear water tank are arranged inside the tank body (1), the alkaline water tank is arranged at the bottom of the tank body (1), a plurality of groups of ultrasonic transducers (12) are arranged at the bottom of the alkaline water tank, the ultrasonic transducers (12) are fixedly connected with the bottom of the alkaline water tank, an ultrasonic generator (13) is connected below the ultrasonic transducers (12), and the ultrasonic transducers (12) and the ultrasonic generator (13) are arranged inside a cavity of the base (2).

4. A cleaning machine for a metal heat treatment wire according to claim 3, characterized in that: alkali water tank top port department is equipped with and hinders water door (16), hinders water door (16) have two sets ofly and rotate through rotating bolt (23) and buck groove left and right sides respectively and be connected, hinder water door (16) below and be equipped with torsional spring (24), torsional spring (24) one end with hinder water door (16) fixed connection, torsional spring (24) other end and alkali water tank inner wall fixed connection.

5. A cleaning machine for a metal heat treatment wire according to claim 3, characterized in that: the cleaning device is characterized in that a cleaning chamber is arranged above the alkali water tank, the left side and the right side of the cleaning chamber are respectively and fixedly connected with a water pipe (14), a plurality of groups of spray heads (15) are arranged on the water pipe (14), the spray heads (15) are fixedly connected with the water pipe (14), the left side and the right side of the alkali water tank are fixedly connected with a guide pipe (17), and the lower part of the cleaning chamber is communicated with the guide pipe (17).

6. The cleaning machine for a metal heat treatment wire according to claim 1, characterized in that: the mounting panel (4) inside is equipped with motor (21), and the output shaft upper end fixedly connected with conical gear (22) of motor (21), and conical gear (22) upper end is equipped with axis of rotation (8), fixedly connected with conical gear (22) on axis of rotation (8), and axis of rotation (8) are connected with the output shaft meshing of motor (21) through conical gear (22).

7. The cleaning machine for a metal heat treatment wire according to claim 1, characterized in that: the hydraulic pump (18) is arranged above the rotating shaft (8), the hydraulic pump (18) is fixedly connected with the mounting plate (4), the left end of the hydraulic pump (18) is connected with the hydraulic cylinder (6) through a pipeline, the lower portion of the hydraulic cylinder (6) is communicated with a cavity of the hydraulic column (9), a piston (19) is arranged inside the hydraulic column (9), the piston (19) is movably connected with the hydraulic column (9), and a T-shaped rod (20) is fixedly connected with the lower portion of the piston (19).