CN216150267U - Full-automatic support bar composite production equipment - Google Patents

Abstract

The utility model discloses full-automatic support bar composite production equipment which comprises an iron wire pay-off rack, an extruder, a first blow-drying machine, an embossing mechanism, a second blow-drying machine, a corona mechanism, a coating bonding mechanism, a wire storage rack, a meter counter and a winding mechanism which are sequentially arranged, wherein cooling water tanks are arranged between the extruder and the first blow-drying machine and between the embossing mechanism and the second blow-drying machine, and a release paper pay-off rack is arranged behind the corona mechanism. The utility model realizes the automatic production of the support strip with the viscose glue, thereby not only improving the production efficiency, but also saving the labor cost.

Description

Full-automatic support bar composite production equipment

Technical Field

The utility model relates to the technical field of automation equipment, in particular to full-automatic support bar composite production equipment.

Background

The supporting strip is an adhesive tape embedded with a metal strip, the shape of the supporting strip can be changed by external force through the characteristics of the metal strip, the friction force is increased through the outer adhesive tape, the metal strip is prevented from being directly contacted, and the supporting strip can be directly stuck on the flexible fabric for use by adding glue on the supporting strip; in order to achieve the automatic production of the support bars, a full-automatic support bar composite production device is developed.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide full-automatic support bar composite production equipment, which solves the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a full-automatic compound production facility of support bar, is including arranging iron wire pay off rack, extruder, first blowing machine, knurling mechanism, second blowing machine, corona mechanism, application bonding mechanism, line storage frame, meter rice ware and winding mechanism in proper order, the extruder with first blow dry between the machine knurling mechanism with the second weathers and all is provided with cooling trough between the machine, corona mechanism rear is provided with from type paper pay off rack.

Preferably, still include the electric cabinet, this electric cabinet is located the cooling trough rear between extruder and the first machine of drying that blows, just the electric cabinet respectively with extruder, first blowing machine, knurling mechanism, second blowing machine, corona mechanism, application bonding mechanism, line storage frame, meter rice ware and winding mechanism electric connection.

Preferably, the iron wire pay off rack with including the mount and setting up unwrapping wire roller and a plurality of guide pulley on the mount from type paper pay off rack, wherein, the unwrapping wire roller on the iron wire pay off rack is used for installing the iron wire coil, and the unwrapping wire roller on the type paper pay off rack is used for installing from type paper coil.

Preferably, the extruder comprises an extruder frame and an extrusion screw motor, an extruder case fixing plate is fixedly mounted on the extruder frame, an extruder case is fixedly mounted on the extruder case fixing plate, an extrusion screw penetrates through the extruder case, an extrusion screw driving wheel is arranged on the extrusion screw, the extrusion screw driving wheel is connected with the extrusion screw motor through a first belt, the extruder further comprises a feeding hopper, and the feeding hopper is communicated with the extruder case.

Preferably, the embossing mechanism comprises a frame, a support frame is arranged on the frame, the support frame comprises a base and a connecting seat, a guide pillar is arranged between the connecting seat and the base, a moving seat is sleeved on the guide pillar, a bolt is arranged on the connecting seat, the bolt sequentially penetrates through the connecting seat, the moving seat and the base from top to bottom, the bolt is respectively in threaded connection with the connecting seat, the moving seat and the base, a first synchronizing shaft is movably connected to the moving seat, an embossing roller and a first chain wheel are respectively arranged at the front end and the rear end of the first synchronizing shaft, a second synchronizing shaft is movably connected to the base, a feeding roller and a second chain wheel are connected to the front end and the rear end of the second synchronizing shaft, a motor is further arranged on the frame, the output end of the motor is in linkage connection with the first chain wheel and the second chain wheel through a chain belt, wherein the first chain wheel and the second chain wheel are respectively provided with a chain belt, Kneading the outer phase.

Preferably, be provided with the work groove on the corona mechanism, be provided with multiunit corona subassembly in the work groove, this multiunit the corona subassembly is linear array and arranges, the both sides in work groove be provided with the breach of corona subassembly looks adaptation, this breach extends to work groove upper end, be provided with two high-voltage electrode on the corona subassembly, two high-voltage electrode parallel arrangement, and two keep somewhere gappedly, two between the high-voltage electrode is connected with positive wire and negative conductor respectively.

Preferably, be provided with lead frame and roller group on the application bonding mechanism, this roller group is located lead frame the place ahead, be provided with a plurality of guide pulleys on the lead frame, the lead frame left and right sides is provided with rubber coating ware and pressing components respectively, be provided with wire roller and sliding block on the pressing components, this the sliding block can go up and down to adjust on pressing components, be provided with the pinch roller on the sliding block, just pinch roller and wire roller looks adaptation.

Preferably, the wire storage frame is including storing up the line bottom plate and setting up the stand on storing up the line bottom plate perpendicularly, be provided with two guide bars on the stand, two be provided with movable wheel slider and fixed block on the guide bar, fixed mounting has the movable wheel on the movable wheel slider, install the tight pulley on the fixed block, it has the guide wheel fixed plate to go back fixed mounting on the stand, the guide wheel is installed at the both ends of guide wheel fixed plate, it stores up the line motor to go back fixed mounting on the line bottom plate to store up, the output of storing up the line motor is connected with torque controller, torque controller's output is connected with the sprocket shaft, the epaxial line chain belt that stores up that is equipped with of sprocket, it runs through to store up the line chain belt the movable wheel slider.

Preferably, the meter counter is provided with an upper rubber coating wheel and a lower rubber coating wheel, the upper rubber coating wheel can be adjusted on the meter counter in a lifting manner, and the lower rubber coating wheel can be rotatably connected on the meter counter.

Preferably, winding mechanism is provided with two synchronizing shafts, these two synchronizing shafts run through the winding mechanism front end from inside to outside, two the synchronizing shaft front end is connected with and receives a line section of thick bamboo, be provided with two driving motor in the winding mechanism, two the driving motor output is connected with the drive wheel, two all be provided with action wheel and vice driving wheel on the synchronizing shaft, two the drive wheel respectively with two the action wheel passes through the belt linkage and connects, set up the bogie frame in the winding mechanism, be provided with a plurality of directive wheels and a synchronizing wheel on the bogie frame, should the synchronizing wheel passes through the belt linkage with two vice driving wheel is connected.

Compared with the prior art, the utility model has the following beneficial effects:

the iron wire is discharged from the iron wire pay-off rack, the outer side of the iron wire is coated by a viscous material extruded by an extruder, a semi-solidified wire body is formed after cooling and air drying, the semi-solidified wire body is pressed and molded by an embossing mechanism, a solid wire body is formed after further cooling and air drying, after corona treatment is carried out by a corona mechanism, the surface of the wire body is coated by a coating and bonding mechanism, release paper is led out from the release paper pay-off rack and then is bonded with the wire body through coating, and finally the wire body is wound in a winding mechanism after passing through a wire storage rack and a meter counter, so that the effect of automatic production is achieved, manpower is saved, and high-efficiency production is realized.

Drawings

FIG. 1 is a schematic structural view of the whole machine of the present invention;

FIG. 2 is a schematic structural view of an iron wire pay-off stand according to the present invention;

FIG. 3 is a schematic view of the structure of the extruder of the present invention;

FIG. 4 is a first schematic structural view of an embossing mechanism according to the present invention;

FIG. 5 is a second schematic structural view of an embossing mechanism according to the present invention;

FIG. 6 is a schematic diagram of a corona mechanism according to the present invention;

FIG. 7 is a schematic structural view of the paint bonding mechanism of the present invention;

FIG. 8 is a schematic structural view of a wire storage rack according to the present invention;

FIG. 9 is a schematic view of the construction of the meter counter of the present invention;

fig. 10 is a schematic structural view of the winding mechanism of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 to 10, an embodiment of the present invention includes: the utility model provides a full-automatic support bar composite production equipment, including arranging iron wire pay off rack 1 in proper order, extruder 2, first dry machine 10 that blows, knurling mechanism 3, the second weathers machine 11, corona mechanism 4, application bonding mechanism 5, wire storage frame 6, meter rice ware 7 and winding mechanism 8, between extruder 2 and the first dry machine 10 that blows, all be provided with cooling trough 9 between knurling mechanism 3 and the second weathers machine 11, corona mechanism 4 rear is provided with from type paper pay off rack 12, still include electric cabinet 13, this electric cabinet 13 is located cooling trough 9 rear between extruder 2 and the first dry machine 10 that blows, and electric cabinet 13 respectively with extruder 2, first dry machine 10 that blows, knurling mechanism 3, second weathers machine 11, corona mechanism 4, application bonding mechanism 5, wire storage frame 6, meter rice ware 7 and winding mechanism 8 electric connection.

Preferably, the paying-off roller 15 arranged on the fixed frame 14 on the iron wire paying-off frame 1 is used for mounting an iron wire coil, and two iron wires are led out to the extruder 2 by bypassing a plurality of guide pulleys.

Preferably, the extruder 2 includes an extruder frame 21 and an extrusion screw motor 22, an extruder housing fixing plate 23 is fixedly mounted on the extruder frame 21, an extruder housing 24 is fixedly mounted on the extruder housing fixing plate 23, an extrusion screw 25 penetrates through the extruder housing 24, an extrusion screw driving wheel 26 is arranged on the extrusion screw 25, the extrusion screw driving wheel 26 is connected with the extrusion screw motor 22 through a first belt 27, the extruder 2 further includes a feeding hopper 28, and the feeding hopper 28 is communicated with the extruder housing 24. The powdery material is put into a feeding hopper 28, an extrusion screw motor 22 drives a screw 25 to rotate, the material is fully mixed in an extruder box 24 to form a pasty material, the pasty material is extruded out through the output end of the extruder box 24, and the pasty material coats the outer sides of two iron wires and passes through a cooling water tank 9 and a first blow dryer 10 to form a semi-solidified wire body.

Preferably, the embossing mechanism 3 includes a frame 31, a support frame 32 is disposed on the frame 31, the support frame 32 includes a base 33 and a connecting seat 34, a guide post is disposed between the connecting seat 34 and the base 33, a moving seat 35 is sleeved on the guide post, a bolt 36 is disposed on the connecting seat 34, the bolt 36 sequentially penetrates through the connecting seat 34, the moving seat 35 and the base 33 from top to bottom, the bolt 36 is respectively in threaded connection with the connecting seat 34, the moving seat 35 and the base 33, a first synchronizing shaft is movably connected to the moving seat 35, an embossing roller 351 and a first chain wheel 352 are respectively disposed at the front end and the rear end of the first synchronizing shaft, a second synchronizing shaft is movably connected to the base 33, a feeding roller 331 and a second chain wheel 332 are connected to the front end and the rear end of the second synchronizing shaft, a motor 37 is further disposed on the frame 31, an output end of the motor 37 is linked with the first chain wheel 352 and the second chain wheel 332 through a chain 38, wherein the first chain wheel 352 and the second chain wheel 332 are respectively disposed in 38, The outer side is kneaded, when the motor 37 rotates, the embossing roller 351 and the feeding roller 331 rotate in opposite directions, and the semi-solidified wire body passes between the embossing roller 351 and the feeding roller 331 to be pressed and molded and plays a role of drawing the wire body.

Preferably, the corona mechanism 4 is provided with a working groove 41, a plurality of groups of corona assemblies 42 are arranged in the working groove 41, the multiple groups of corona components 42 are arranged in a linear array, notches 43 matched with the corona components are arranged on two sides of the working groove 41, the gap 43 extends to the upper end of the working groove 41, two high-voltage electrodes 44 are arranged on the corona component 42, the two high-voltage electrodes 44 are arranged in parallel, a gap is reserved between the two high-voltage electrodes 44, the two high-voltage electrodes 44 are respectively connected with a positive electrode lead and a negative electrode lead, the solid-state wire body is drawn to the corona mechanism 4, the solid-state wire body sequentially penetrates through the gap between the two high-voltage electrodes 44 on the multiple groups of corona assemblies 42, the two high-voltage electrodes 44 form a high-voltage magnetic field through the positive electrode lead and the negative electrode lead, and the solid-state wire body enables the surface of the solid-state wire body to retain static charges through the high-voltage magnetic field, so that the adsorption force on the surface of the solid-state wire body is increased; the voltage of the high voltage electrode 44 can be adjusted and controlled up and down according to the moving speed of the wire body.

Preferably, the coating and bonding mechanism 5 is provided with a lead frame 51 and a roller set 52, the roller set 52 is located in front of the lead frame 51, the lead frame 51 is provided with a plurality of guide pulleys, the left and right sides of the lead frame 51 are respectively provided with a glue applicator 53 and a pressing component 54, the pressing component 54 is provided with a wire roller 55 and a sliding block 56, the sliding block 56 can be adjusted by ascending and descending on the pressing component 54, the sliding block 56 is provided with a pressing roller 57, the pressing roller 57 is matched with the wire roller 55, the solid wire is drawn to the coating and bonding mechanism 5, the solid wire slides on the roller set 52, the glue applicator 53 uniformly applies glue on the upper surface of the solid wire, the release paper pay-off rack 12 is provided with a release paper coil and guides the release paper into the lead frame 51, the release paper is brought into contact with the solid wire under the driving of the plurality of guide pulleys, and the release paper is bonded with the solid wire, and then pressing the solid line body and the release paper by a guide roller 55 and a pressing wheel 57 to further stabilize the adhesion degree of the solid line body and the release paper, so as to form a finished support bar, wherein the output quantity of the glue applicator 53 can be adjusted up and down according to the moving speed of the line body.

Preferably, the wire storage frame 6 comprises a wire storage base plate 61 and a vertical column 62 vertically arranged on the wire storage base plate 61, two guide rods 63 are arranged on the vertical column 62, a movable wheel slide block 64 and a fixed block 65 are arranged on the two guide rods 63, a movable wheel 641 is fixedly arranged on the movable wheel slide block 64, a fixed wheel 651 is arranged on the fixed block 65, a guide wheel fixing plate 66 is also fixedly arranged on the vertical column 62, guide wheels 661 are arranged at two ends of the guide wheel fixing plate 66, a wire storage motor 67 is also fixedly arranged on the wire storage base plate 61, the output end of the wire storage motor 67 is connected with a torque controller 68, the output end of the torque controller 68 is connected with a sprocket shaft 681, a wire storage chain belt 69 is arranged on the sprocket shaft 681, the wire storage chain belt 69 penetrates through the movable wheel slide block 641, the movable wheel slide block 64 is controlled by the wire storage motor, when the overall production efficiency is too fast, the distance between the movable wheel and the fixed wheel 651 can be reduced, reach and reduce the wire winding distance, can roll fast, otherwise, when whole production efficiency was too slow, the distance of multiplicable activity wheel 641 and tight pulley 651 made the line body be in the state of tightly drawing all the time, prevented that the line body from dropping, reached buffering effect.

Preferably, the meter counter 7 is provided with an upper rubber coating wheel 71 and a lower rubber coating wheel 72, the upper rubber coating wheel 71 can be adjusted on the meter counter 7 in a lifting manner, the lower rubber coating wheel 72 can be rotatably connected on the meter counter 7, the upper rubber coating wheel 71 or the lower rubber coating wheel 72 is connected with a sensor, the wire body passes through the space between the upper rubber coating wheel 71 and the lower rubber coating wheel 72 and is abutted against the upper rubber coating wheel 71 and the lower rubber coating wheel 72, when the wire body is dragged and moved, the upper rubber coating wheel 71 and the lower rubber coating wheel 72 can be driven to rotate, and the sensor can calculate the production length of the wire body according to the number of rotation turns of the upper rubber coating wheel 71 or the lower rubber coating wheel 72.

Preferably, the winding mechanism 8 is provided with two synchronizing shafts 81, the two synchronizing shafts 81 penetrate through the front end of the winding mechanism 8 from inside to outside, the front ends of the two synchronizing shafts 81 are connected with a winding drum 82, the winding mechanism 8 is provided with two driving motors 83, the output ends of the two driving motors 83 are connected with driving wheels 84, the two synchronizing shafts 81 are respectively provided with a driving wheel 85 and an auxiliary wheel 86, the two driving wheels 84 are respectively in linkage connection with the two driving wheels 85 through belts, a steering wheel frame 87 is arranged in the winding mechanism 8, the steering wheel frame 87 is provided with a plurality of steering wheels and a synchronizing wheel 88, the synchronizing wheel 88 is in linkage connection with the two auxiliary wheels 86 through belts, the driving motors 83 drive the winding drum 82 to rotate, the support bar is wound on the winding drum 82, and the support bar is wound and wound to serve as a traction line body.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (10)

1. The utility model provides a full-automatic support bar composite production equipment which characterized in that: including arranging iron wire pay off rack (1), extruder (2), first dry machine (10), knurling mechanism (3), second blow dryer (11), corona mechanism (4), application bonding mechanism (5), line storage frame (6), meter rice ware (7) and winding mechanism (8) in proper order, extruder (2) with first dry machine (10) between blow the knurling mechanism (3) with all be provided with cooling trough (9) between second dry machine (11), corona mechanism (4) rear is provided with from type paper pay off rack (12).

2. The full-automatic support bar composite production equipment of claim 1, wherein: still include electric cabinet (13), this electric cabinet (13) are located cooling trough (9) rear between extruder (2) and the first machine (10) of drying, just electric cabinet (13) respectively with extruder (2), first machine (10) of drying, knurling mechanism (3), second blow-dry machine (11), corona mechanism (4), application bonding mechanism (5), wire storage frame (6), meter rice ware (7) and winding mechanism (8) electric connection.

3. The full-automatic support bar composite production equipment of claim 1, wherein: iron wire pay off rack (1) with from type paper pay off rack (12) including mount (14) and set up paying out roll (15) and a plurality of guide pulley on mount (14), wherein, paying out roll (15) on iron wire pay off rack (1) are used for installing iron wire coil, and paying out roll (15) on from type paper pay off rack (12) are used for installing from type paper coil.

4. The full-automatic support bar composite production equipment of claim 1, wherein: extruder (2) include extruder frame (21) and extrusion screw motor (22), fixed mounting has extruder case fixed plate (23) on extruder frame (21), fixed mounting has extruder case (24) on extruder case fixed plate (23), run through being provided with extrusion screw (25) in extruder case (24), be equipped with extrusion screw drive wheel (26) on extrusion screw (25), extrusion screw drive wheel (26) are connected with extrusion screw motor (22) through first belt (27), extruder (2) still include feeding hopper (28), feeding hopper (28) are linked together with extruder case (24).

5. The full-automatic support bar composite production equipment of claim 1, wherein: the embossing mechanism (3) comprises a rack (31), a support frame (32) is arranged on the rack (31), the support frame (32) comprises a base (33) and a connecting seat (34), a guide pillar is arranged between the connecting seat (34) and the base (33), a moving seat (35) is sleeved on the guide pillar, a bolt (36) is arranged on the connecting seat (34), the bolt (36) sequentially penetrates through the connecting seat (34), the moving seat (35) and the base (33) from top to bottom, the bolt (36) is respectively in threaded connection with the connecting seat (34), the moving seat (35) and the base (33), a first synchronizing shaft is movably connected onto the moving seat (35), an embossing roller (351) and a first chain wheel (352) are respectively arranged at the front end and the rear end of the first synchronizing shaft, a second synchronizing shaft is movably connected onto the base (33), a feeding roller (331) and a second chain wheel (332) are connected at the front end and the rear end of the second synchronizing shaft, the frame (31) is further provided with a motor (37), the output end of the motor (37) is in linkage connection with a first chain wheel (352) and a second chain wheel (332) through a chain belt (38), and the first chain wheel (352) and the second chain wheel (332) are respectively meshed with the inner side and the outer side of the chain belt (38).

6. The full-automatic support bar composite production equipment of claim 1, wherein: be provided with work groove (41) on corona mechanism (4), be provided with multiunit corona subassembly (42) in work groove (41), this multiunit corona subassembly (42) are linear array and arrange, the both sides of work groove (41) are provided with breach (43) with corona subassembly looks adaptation, and this breach (43) extend to work groove (41) upper end, be provided with two high voltage electrode (44) on corona subassembly (42), two high voltage electrode (44) parallel arrangement, and two keep somewhere gappedly, two between high voltage electrode (44) are connected with anodal wire and negative pole wire respectively.

7. The full-automatic support bar composite production equipment of claim 1, wherein: be provided with lead frame (51) and roller group (52) on application bonding mechanism (5), this roller group (52) are located lead frame (51) the place ahead, be provided with a plurality of guide pulleys on lead frame (51), the lead frame (51) left and right sides is provided with rubber coating ware (53) and pressing components (54) respectively, be provided with wire roller (55) and sliding block (56) on pressing components (54), this sliding block (56) can go up and down to adjust on pressing components (54), be provided with pinch roller (57) on sliding block (56), just pinch roller (57) and wire roller (55) looks adaptation.

8. The full-automatic support bar composite production equipment of claim 1, wherein: the wire storage rack (6) comprises a wire storage bottom plate (61) and a vertical column (62) vertically arranged on the wire storage bottom plate (61), two guide rods (63) are arranged on the vertical column (62), movable wheel sliders (64) and fixed blocks (65) are arranged on the guide rods (63), movable wheels (641) are fixedly arranged on the movable wheel sliders (64), fixed wheels (651) are arranged on the fixed blocks (65), guide wheel fixed plates (66) are fixedly arranged on the vertical column (62), guide wheels (661) are arranged at two ends of the guide wheel fixed plates (66), a wire storage motor (67) is fixedly arranged on the wire storage bottom plate (61), the output end of the wire storage motor (67) is connected with a torque controller (68), the output end of the torque controller (68) is connected with a chain wheel shaft (681), and a wire storage chain belt (69) is arranged on the chain wheel shaft (681), the wire storage chain belt (69) penetrates through the movable wheel sliding block (64).

9. The full-automatic support bar composite production equipment of claim 1, wherein: the length counter (7) is provided with an upper rubber coating wheel (71) and a lower rubber coating wheel (72), the upper rubber coating wheel (71) can be adjusted on the length counter (7) in a lifting mode, and the lower rubber coating wheel (72) is rotatably connected to the length counter (7).

10. The full-automatic support bar composite production equipment of claim 1, wherein: winding mechanism (8) are provided with two synchronizing shaft (81), these two synchronizing shaft (81) from inside to outside run through winding mechanism (8) front end, two synchronizing shaft (81) front end is connected with a take-up section of thick bamboo (82), be provided with two driving motor (83), two in winding mechanism (8) driving motor (83) output is connected with drive wheel (84), two all be provided with action wheel (85) and vice driving wheel (86) on synchronizing shaft (81), two drive wheel (84) respectively with two action wheel (85) are connected through the belt linkage, set up in winding mechanism (8) and turn to wheel carrier (87), be provided with a plurality of directive wheels and a synchronizing wheel (88) on turning to wheel carrier (87), should synchronizing wheel (88) and two vice driving wheel (86) are connected through the belt linkage.

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