CN216145462U - Production device for saddle-shaped filling strip cable - Google Patents
Production device for saddle-shaped filling strip cable Download PDFInfo
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- CN216145462U CN216145462U CN202122056717.6U CN202122056717U CN216145462U CN 216145462 U CN216145462 U CN 216145462U CN 202122056717 U CN202122056717 U CN 202122056717U CN 216145462 U CN216145462 U CN 216145462U
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Abstract
The utility model provides a production device of a saddle-shaped filler strip cable, and relates to the technical field of cable production. The production apparatus includes: the cable comprises a branching plate, a filler strip pay-off machine, a wire core pay-off machine and a cable former; the distributing board is provided with a central through hole and a peripheral through hole; the central through hole is a Y-shaped through hole matched with the shape of the saddle-shaped filling bar; the wire core paying-off machine is a back-twist paying-off machine. According to the utility model, the saddle-shaped filling strip enters the cabling machine after passing through the Y-shaped central through hole, so that the saddle-shaped filling strip is ensured not to be twisted before entering the cabling machine, and a wire core is conveniently positioned at the designated position of the saddle-shaped filling strip; the wire core back-twist eliminates the resilience stress generated by twisting due to twisting in the cabling process, the wire core is accurately spliced with the saddle-shaped filler strip before cabling, the connection is tight, the roundness and the outer diameter consistency of the cable are effectively improved, and the production quality of the saddle-shaped filler strip cable is guaranteed.
Description
Technical Field
The utility model relates to the technical field of cable production, in particular to a production device for a saddle-shaped filler strip cable.
Background
In coal mines and port systems, due to the fact that cables need to be repeatedly retracted and moved for a long time, friction between the cables and the ground and the like, friction between cable cores inside the cables, bending fatigue of the cables and the like are all reasons for causing short circuit and open circuit of the cables, and due to the fact that tasks of mining and ports are frequent, a large amount of cost is increased through frequent maintenance and replacement, and therefore it is very necessary to develop novel port machine reel cables with high performance and long service life.
At present, most of the common harbor machine reel cables are 6 wire core structures with the size of 3 plus 3, namely 3 power wire cores plus 3 ground wire cores or 3 power wire cores plus 2 ground wire cores plus 1 optical cable unit or 3 power wire cores plus 1 ground wire core plus 1 optical cable unit plus 1 group control wire core unit. The center of the cable core is filled with the circular rubber strip, so that the effect of supporting the power wire core and the auxiliary wire core cannot be achieved, and the caulking space at the center of the cable core cannot be filled tightly, so that the bending resistance and flexibility of the cable are insufficient, the wire cores rub against each other, and the short circuit and the open circuit of a conductor of the cable are easily caused.
Therefore, saddle-shaped filler strip cables appear on the market, and the saddle-shaped filler strips can effectively support the cable cores and tightly fill the cable cores.
However, the production process of the saddle-shaped filler strip cable is not mature, the produced cable has high defective rate, and the defects of rebound stress, poor cable roundness and external diameter consistency and the like exist in the cable.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
Aiming at the defects of the prior art, the utility model provides a production device of a saddle-shaped filler strip cable, which solves the problem of high defective rate of the saddle-shaped filler strip cable production.
(II) technical scheme
In order to achieve the purpose, the utility model is realized by the following technical scheme:
a production apparatus for saddle-shaped filler rod cables, the production apparatus comprising: the cable comprises a branching plate, a filler strip pay-off machine, a wire core pay-off machine and a cable former; the saddle-shaped filler strip of the cable is paid off by a filler strip paying-off machine, the wire core is paid off by a wire core paying-off machine, and the saddle-shaped filler strip and the wire core enter a cable former after passing through a wire distributing plate;
the distributing board is provided with a central through hole and peripheral through holes, the saddle-shaped filling strips penetrate through the distributing board through the central through hole, and the wire cores penetrate through the distributing board through the peripheral through holes;
the central through hole is a Y-shaped through hole matched with the shape of the saddle-shaped filling bar;
the wire core paying-off machine is a back-twist paying-off machine.
Preferably, six peripheral through holes are formed and correspond to the six wire cores one by one.
Preferably, the inner wall of the peripheral through hole is smooth, and two ends of the peripheral through hole are rounded.
Preferably, the wire core paying-off machine is provided with six wire cores which correspond to the six wire cores one by one.
Preferably, the core paying out machine includes: the device comprises a pay-off reel, a bracket and a base;
the pay-off reel is arranged on the bracket through a pay-off shaft, and the pay-off shaft is driven by a pay-off motor;
the support is arranged on the base through a back-twist shaft, and the back-twist shaft is driven through a back-twist motor.
Preferably, the pay-off shaft is perpendicular to the untwisting shaft.
Preferably, be provided with a plurality of brackets between separated time board and packing strip paying out machine and the sinle silk paying out machine, the bracket is lifted the support to shape of a saddle packing strip and sinle silk.
(III) advantageous effects
The utility model provides a production device of a saddle-shaped filler strip cable. Compared with the prior art, the method has the following beneficial effects:
according to the utility model, the saddle-shaped filling strip enters the cabling machine after passing through the Y-shaped central through hole, so that the saddle-shaped filling strip is ensured not to be twisted before entering the cabling machine, and a wire core is conveniently positioned at the designated position of the saddle-shaped filling strip; the back is moved back to turn round through peripheral through-hole rethread cable former transposition stranding behind accurate amalgamation with shape of a saddle packing, and the sinle silk moves back to turn round and has eliminated its cabling in-process and twist round the resilience stress that produces because of the transposition, and sinle silk and the accurate amalgamation of shape of a saddle packing before the cabling are connected closely, have effectively promoted the roundness and the external diameter uniformity of cable, have ensured the production quality of shape of a saddle packing cable.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of a production apparatus according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a wire distributing plate in the embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described, and it is obvious that the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment of the application solves the problem of high defective rate of production of the saddle-shaped filler strip cable by providing the production device of the saddle-shaped filler strip cable.
In order to solve the technical problems, the general idea of the embodiment of the application is as follows:
in the embodiment of the utility model, the saddle-shaped filling strip enters the cabling machine after passing through the Y-shaped central through hole, so that the saddle-shaped filling strip is ensured not to be twisted before entering the cabling machine, and a wire core is conveniently positioned at the designated position of the saddle-shaped filling strip; the back is moved back to turn round through peripheral through-hole rethread cable former transposition stranding behind accurate amalgamation with shape of a saddle packing, and the sinle silk moves back to turn round and has eliminated its cabling in-process and twist round the resilience stress that produces because of the transposition, and sinle silk and the accurate amalgamation of shape of a saddle packing before the cabling are connected closely, have effectively promoted the roundness and the external diameter uniformity of cable, have ensured the production quality of shape of a saddle packing cable.
In order to better understand the technical solution, the technical solution will be described in detail with reference to the drawings and the specific embodiments.
Example (b):
as shown in fig. 1 and 2, the present invention provides a production apparatus for a saddle-shaped filler rod cable, comprising: the cable-laying device comprises a branching plate 10, a filler strip paying-off machine 20, a wire core paying-off machine 30 and a cabling machine 40; paying off the saddle-shaped filler strips of the cable by a filler strip paying off machine 20, paying off the cable cores by a cable core paying off machine 30, and allowing the saddle-shaped filler strips and the cable cores to pass through a branching plate 10 and then enter a cabling machine 40 to finish cabling production of the cable;
the distributing board 10 is provided with a central through hole 11 and peripheral through holes 12, saddle-shaped filling strips penetrate through the distributing board 10 through the central through hole 11, and wire cores penetrate through the distributing board 10 through the peripheral through holes 12;
the central through hole 11 is a Y-shaped through hole matched with the shape of the saddle-shaped filling bar and limits the saddle-shaped filling bar to rotate;
the core paying out machine 30 is a back-twist paying out machine.
The saddle-shaped filling strip enters the cabling machine 40 after passing through the Y-shaped central through hole 11, so that the saddle-shaped filling strip is prevented from being twisted before entering the cabling machine 40, and a wire core is conveniently positioned at the designated position of the saddle-shaped filling strip; the back is moved back to turn round through peripheral through-hole 12 and rethread cabling machine 40 transposition stranding behind the accurate amalgamation of shape of a saddle packing, and the sinle silk moves back to turn round and has eliminated its cabling in-process and twist round the resilience stress that produces because of the transposition, and sinle silk and the accurate amalgamation of shape of a saddle packing before the cabling are connected closely, have effectively promoted the roundness and the external diameter uniformity of cable, have ensured the production quality of shape of a saddle packing cable.
As shown in fig. 2, six peripheral through holes 12 are provided, and correspond to six wire cores one to one.
As shown in fig. 2, the inner wall of the peripheral through hole 12 is smooth, and both ends are rounded 13, so as to prevent the wire core from being worn in the process of passing through the peripheral through hole 12.
As shown in fig. 1, six wire core paying-off machines 30 are provided, and correspond to six wire cores one by one.
As shown in fig. 1, the core paying out machine 30 includes: a pay-off reel 31, a bracket 32 and a base 33;
the pay-off reel 31 is arranged on the bracket 32 through a pay-off shaft, and the pay-off shaft is driven by a pay-off motor;
the support 32 is mounted on the base 33 through a back-twist shaft, and the back-twist shaft is driven by a back-twist motor.
The pay-off shaft is perpendicular to the back-twist shaft.
In the paying-off process of the paying-off disc 31 driven by the paying-off motor, the back-twist motor drives the support to rotate to back twist the wire cores.
As shown in fig. 1, a plurality of brackets 50 are arranged between the wire distributing plate 10 and the filler strip paying out machine 20 and the wire core paying out machine 30, and the brackets 50 support the saddle-shaped filler strips and the wire cores in a lifting manner.
In summary, compared with the prior art, the utility model has the following beneficial effects:
in the embodiment of the utility model, the saddle-shaped filling strip enters the cabling machine after passing through the Y-shaped central through hole, so that the saddle-shaped filling strip is ensured not to be twisted before entering the cabling machine, and a wire core is conveniently positioned at the designated position of the saddle-shaped filling strip; the back is moved back to turn round through peripheral through-hole rethread cable former transposition stranding behind accurate amalgamation with shape of a saddle packing, and the sinle silk moves back to turn round and has eliminated its cabling in-process and twist round the resilience stress that produces because of the transposition, and sinle silk and the accurate amalgamation of shape of a saddle packing before the cabling are connected closely, have effectively promoted the roundness and the external diameter uniformity of cable, have ensured the production quality of shape of a saddle packing cable.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (7)
1. A production apparatus for saddle-shaped filler rod cables, the production apparatus comprising: the cable forming machine comprises a branching plate (10), a filler strip pay-off machine (20), a wire core pay-off machine (30) and a cable former (40); paying off a saddle-shaped filler strip of the cable by a filler strip paying-off machine (20), paying off a cable core by a cable core paying-off machine (30), and enabling the saddle-shaped filler strip and the cable core to enter a cabling machine (40) after passing through a branching plate (10);
the distributing board (10) is provided with a central through hole (11) and peripheral through holes (12), the saddle-shaped filling strip penetrates through the distributing board (10) through the central through hole (11), and the wire core penetrates through the distributing board (10) through the peripheral through holes (12);
the central through hole (11) is a Y-shaped through hole matched with the saddle-shaped filling bar shape;
the wire core paying-off machine (30) is a back-twist paying-off machine.
2. A device for producing a saddle-shaped filler rod cable according to claim 1, wherein six peripheral through holes (12) are provided, corresponding to six cores one to one.
3. A saddle-shaped filler rod cable production device as claimed in claim 1, wherein the peripheral through-hole (12) has a smooth inner wall and rounded ends (13).
4. The apparatus for producing a saddle-shaped filler rod cable according to claim 1, wherein six core payoff machines (30) are provided, corresponding to six cores one to one.
5. The apparatus for producing a saddle-shaped filler strip cable according to any one of claims 1 to 4, wherein the core paying out machine (30) comprises: the device comprises a pay-off reel (31), a bracket (32) and a base (33);
the pay-off reel (31) is mounted on the bracket (32) through a pay-off shaft, and the pay-off shaft is driven by a pay-off motor;
the support (32) is arranged on the base (33) through a back-twist shaft, and the back-twist shaft is driven through a back-twist motor.
6. The apparatus for producing a saddle-shaped filler rod cable according to claim 5, wherein said payout spindle is disposed perpendicular to said untwisting spindle.
7. The apparatus for producing the saddle-shaped filler strip cable according to claim 1, wherein a plurality of brackets (50) are arranged between the distributing plate (10) and the filler strip paying out machine (20) and the wire core paying out machine (30), and the brackets (50) support the saddle-shaped filler strip and the wire core in a lifting manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122056717.6U CN216145462U (en) | 2021-08-27 | 2021-08-27 | Production device for saddle-shaped filling strip cable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122056717.6U CN216145462U (en) | 2021-08-27 | 2021-08-27 | Production device for saddle-shaped filling strip cable |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216145462U true CN216145462U (en) | 2022-03-29 |
Family
ID=80810172
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122056717.6U Active CN216145462U (en) | 2021-08-27 | 2021-08-27 | Production device for saddle-shaped filling strip cable |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216145462U (en) |
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2021
- 2021-08-27 CN CN202122056717.6U patent/CN216145462U/en active Active
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