CN216139450U - Automatic surface treatment and jar opening turning all-in-one - Google Patents
Automatic surface treatment and jar opening turning all-in-one Download PDFInfo
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- CN216139450U CN216139450U CN202121634267.8U CN202121634267U CN216139450U CN 216139450 U CN216139450 U CN 216139450U CN 202121634267 U CN202121634267 U CN 202121634267U CN 216139450 U CN216139450 U CN 216139450U
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Abstract
The utility model provides an automatic surface treatment and tank opening turning integrated machine, which comprises: the plasma traveling trolley comprises a rack, a plasma traveling trolley, a main machine driving motor, a tool workbench, a turning workbench and a control box; one side of the rack is provided with a walking track, and the other side of the rack is rotatably provided with a pair of host rolling bars which are used for placing the composite material tank; the plasma walking trolley is matched with the walking track, and is provided with a nozzle facing the composite material tank; a main shaft of the main machine driving motor is in transmission connection with the main machine rolling rod; a tool driving motor is arranged on the tool workbench, and a threaded tool is arranged on a main shaft of the tool driving motor; a turning tool and a turning tool driving motor are rotatably arranged on the turning workbench, and the turning tool driving motor is in transmission connection with the turning tool; the control box is in signal connection with the plasma walking trolley, the main machine driving motor, the tool driving motor and the turning tool driving motor. Wherein, the screw thread frock is with the port screw-thread fit of combined material jar.
Description
Technical Field
The utility model belongs to the technical field of blow molding product blank turning and surface treatment, and particularly relates to an automatic surface treatment and tank opening turning integrated machine.
Background
The surface treatment is an important link of the bonding of composite material tanks and also an obvious index of the quality of the composite material tanks, the flame surface treatment is a processing method used in surface pattern layer treatment, the tank opening turning operation needs to be carried out on blank tank bodies of the composite material tanks after the flame surface treatment is completed, certain defects exist in the existing surface treatment machine, the composite material tanks need to be completely cooled and shaped, then the composite material tanks are sent to a fixed post to be treated by using a traditional surface treatment machine, the loading and unloading operation of the tank bodies and the surface treatment machine needs to be carried out manually, and the blank tank opening turning is completed manually, so that the processing efficiency is reduced, and the manual labor intensity is increased.
SUMMERY OF THE UTILITY MODEL
In view of the above, it is an object of the present invention to provide an automated surface treatment and can turning all-in-one machine that overcomes or at least partially solves or alleviates the above problems.
The utility model provides an automatic surface treatment and tank opening turning integrated machine, which comprises:
the device comprises a rack, wherein a walking track is longitudinally arranged on one side of the rack, and a pair of host rolling bars are longitudinally and rotatably arranged on the other side of the rack and used for placing a composite material tank;
the plasma walking trolley is matched with the walking track, and is transversely provided with a nozzle facing the composite material tank;
the main shaft of the main machine driving motor is directly or indirectly in transmission connection with the main machine rolling rod;
the tool workbench is arranged at one end of the rack, a tool driving motor is arranged on the tool workbench, and a main shaft of the tool driving motor is provided with a threaded tool;
the turning workbench is arranged on one side of the tool workbench, a turning tool and a turning tool driving motor are rotatably arranged on the turning workbench, and the turning tool driving motor is in direct or indirect transmission connection with the turning tool;
and the control box is in signal connection with the plasma walking trolley, the host driving motor, the tool driving motor and the turning tool driving motor.
The thread tool is in threaded fit with the port of the composite material tank, and the thread tool is used for positioning the composite material tank and the turning tool.
The utility model also has the following optional features.
Optionally, be provided with a jar body afterbody limiting plate and a jar body front end limiting plate in the frame, jar body afterbody limiting plate stretch into to the afterbody of combined material jar, jar body front end limiting plate stretches into the front end of combined material jar.
Optionally, the tooling table includes:
one end of the lifting frame is vertically matched with the rack in a sliding manner, and a lifting cylinder is arranged below the lifting frame;
the tool comprises a first front and rear traveling cylinder, wherein the first front and rear traveling cylinder is directly or indirectly and longitudinally arranged on the lifting frame, and a tool driving motor is arranged at the front end of the first front and rear traveling cylinder.
Optionally, transversely be provided with on the crane about first walking cylinder and first walking track about, it is provided with walking platform about first to slide on the walking track about, the cylinder of walking is fixed around first on the walking platform about.
Optionally, the turning station comprises:
the upper surface of the platform frame is provided with a second left-right walking track and a second left-right walking cylinder;
the second left-right walking platform is in sliding fit with the second left-right walking track and is connected with the end part of the second left-right walking cylinder;
the lead screw is longitudinally and rotatably arranged on the second left and right walking platform, and one end of the lead screw is connected with a turning tool advancing motor;
the lathe tool comprises an advancing walking platform, wherein a walking nut is connected to the lower side of the advancing walking platform, the walking nut is in threaded fit with a lead screw, and a lathe tool driving motor and a lathe tool are arranged on the advancing walking platform.
Optionally, the turning tool is longitudinally rotatably arranged on the advancing walking platform through a bearing seat, and a second belt wheel set is arranged between the root of the turning tool and the turning tool driving motor.
Optionally, a connector is arranged on a main shaft of the tool driving motor, and the threaded tool is connected to the connector through threads.
Optionally, the front portion of the turning tool is provided with a turning tool disc, the front end of the turning tool disc is provided with a guide rod, the thread tool is provided with an axis through hole, and the axis through hole is matched with the guide rod.
The utility model has the beneficial effects that:
the automatic surface treatment and tank opening turning integrated machine disclosed by the utility model is used for temporarily mounting a threaded tool for a port of a composite material tank directly through a tool workbench after the surface of the composite material tank is subjected to flame treatment, then turning is carried out on the port of the composite material tank through a turning workbench, a turning tool is positioned and corrected through the threaded tool mounted at the port of the composite material tank during turning, and the threaded tool temporarily mounted in the port of the composite material tank is dismounted through the tool workbench after the turning of the port is completed by the turning workbench.
The automatic surface treatment and tank opening turning integrated machine can accelerate the whole tank body production line to run, improves the processing efficiency and saves the required manpower.
Drawings
FIG. 1 is a top view block diagram of the automated surface treatment and can turning integrated machine of the present invention;
FIG. 2 is a schematic view of the left side of the automated surface treatment and can opening turning integrated machine of the present invention;
FIG. 3 is a schematic diagram of the right side of the automated surface treatment and can opening turning integrated machine of the present invention;
fig. 4 is a schematic structural view of the thread tool in fig. 1.
In the above figures: 1, a frame; 2, a walking track; 3, rolling a main engine; 4, a composite material tank; 5, a plasma walking trolley; 6, a nozzle; 601 an igniter; 7, driving a motor by a host; 8, driving a motor by the tool; 9, a thread tool; 901 an axial through hole; 10 turning tools; 1001 turning cutter head; 1002 a guide rod; 11 turning tool driving motor; 12 a control box; 13 a limiting plate at the tail part of the tank body; 14 a tank body front end limiting plate; 15, lifting frames; 16 lifting cylinders; 17 a first front and rear travel cylinder; 18 a first left-right travel cylinder; 19 a first left-right travel track; 20 a first left-right walking platform; 21 a platform frame; 22 a second left-right walking track; 23 a second left-right travel cylinder; 24 a second left-right walking platform; 25 leading screws; 26 a turning tool advancing motor; 27 advancing the walking platform; 28 running nut; 29 a second pulley set; 30 connecting heads; 31 a first pulley set; 32 bearing seats.
The utility model will be further explained in detail with reference to the drawings and the embodiments;
Detailed Description
Example 1
Referring to fig. 1, 2 and 3, an embodiment of the present invention provides an automatic surface treatment and can opening turning all-in-one machine, including: the plasma traveling device comprises a frame 1, a plasma traveling trolley 5, a main machine driving motor 7, a tool workbench, a turning workbench and a control box 12; a walking track 2 is longitudinally arranged on one side of the rack 1, a pair of main machine rolling rods 3 is longitudinally and rotatably arranged on the other side of the rack, and the main machine rolling rods 3 are used for placing a composite material tank 4; the plasma walking trolley 5 is matched with the walking track 2, a nozzle 6 is transversely arranged on the plasma walking trolley 5, and the nozzle 6 faces the composite material tank 4; the main shaft of the main machine driving motor 7 is directly or indirectly in transmission connection with the main machine rolling rod 3; the tool workbench is arranged at one end of the rack 1, a tool driving motor 8 is arranged on the tool workbench, and a threaded tool 9 is arranged on a main shaft of the tool driving motor 8; the turning workbench is arranged on one side of the tooling workbench, a turning tool 10 and a turning tool driving motor 11 are rotatably arranged on the turning workbench, and the turning tool driving motor 11 is in direct or indirect transmission connection with the turning tool 10; the control box 12 is in signal connection with the plasma walking trolley 5, the host driving motor 7, the tool workbench and the turning workbench. The thread tool 9 is in threaded fit with the port of the composite material tank 4, and the thread tool 9 is used for positioning the composite material tank 4 and the turning tool 10.
When the device is used, firstly, a worker places the composite material tank 4 on the two main machine rolling rods 3, the control box 12 starts the main machine driving motor 7 to drive one main machine rolling rod 3 to rotate through the first belt wheel set 31, so that the composite material tank 4 rotates, the control box 12 controls the igniter 601 on the nozzle 6 of the plasma walking trolley 5 to ignite, the plasma walking trolley 5 moves back and forth along the walking track 2 after ignition, and finally returns to the original point position and automatically extinguishes, so that the surface flame treatment of the composite material tank 4 is completed;
then the controller 12 controls the tool workbench to align the thread tool 9 with the port of the composite material tank 4, and the tool driving motor 8 installs the thread tool 9 into the port of the composite material tank 4;
then the controller 12 controls the turning workbench to align the turning tool 10 with the port of the composite material tank 4, and the turning tool driving motor 11 drives the turning tool 10 to be positioned with the thread tool 9 and then turns the port of the composite material tank 4;
and finally, the tool workbench enables the tool driving motor 8 to take out the threaded tool 9 in the port of the composite material tank 4, so that the surface flame treatment and port turning work of the composite material tank 4 are completed.
Example 2
Referring to fig. 1, 2 and 3, on the basis of embodiment 1, according to an embodiment of the present invention, a tank tail limiting plate 13 and a tank front limiting plate 14 are disposed on the rack 1, the tank tail limiting plate 13 extends to the tail of the composite material tank 4, and the tank front limiting plate 14 extends to the front end of the composite material tank 4.
The limiting plate 14 at the front end of the tank body can prevent the composite material tank 4 from longitudinally running out of the main machine rolling rod 3, the limiting plate 13 at the tail part of the tank body is associated with a limiting switch, after the tail part of the composite material tank 4 contacts the limiting plate 13 at the tail part of the tank body, the limiting switch sends a signal to the control box 12, and the control box 12 starts to control the whole device to carry out surface flame treatment and port turning work on the composite material tank 4.
Example 3
Referring to fig. 1 and 3, on the basis of embodiment 1, according to an embodiment of the present invention, the tooling table includes: a lifting frame 15 and a first front and rear traveling cylinder 17; one end of the lifting frame 15 is vertically matched with the rack 1 in a sliding manner, and a lifting cylinder 16 is arranged below the lifting frame 15; the first front and rear traveling cylinder 17 is directly or indirectly longitudinally arranged on the lifting frame 15, and the tool driving motor 8 is arranged at the front end of the first front and rear traveling cylinder 17.
The first front and rear traveling cylinder 17, the lifting cylinder 16 and the tool driving motor 8 are in signal connection with the control box 12; the initial height of crane 15 is less than the height of turning workstation, and after the surface flame treatment of combined material jar 4 was accomplished, controller 12 control lift cylinder 16 upwards stretched out, and drive crane 15 rises to the high level, makes frock CD-ROM drive motor 8 and screw thread work 9 align with the port of combined material jar 4, then the first frock CD-ROM drive motor 8 that will start of control box 12 control promotes forward, with screw thread frock 9 screw in combined material jar in the port of 4.
Example 4
Referring to fig. 1 and 3, on the basis of embodiment 3, according to an embodiment of the present invention, a first left and right traveling cylinder 18 and a first left and right traveling rail 19 are transversely disposed on the crane 15, a first left and right traveling platform 20 is slidably disposed on the first left and right traveling rail 19, and the first front and rear traveling cylinder 17 is fixed on the first left and right traveling platform 20.
In order to avoid a turning tool 10 on a turning workbench, a first left-right traveling cylinder 18 is further arranged below the first front-back traveling cylinder 17, the first left-right traveling cylinder 18 is in signal connection with a control box 12, after a tool driving motor 8 and a threaded tool 9 are located at the same height as the port of the composite material tank 4, the control box 12 controls the first left-right traveling cylinder 18 to drive the tool driving motor 8 and the threaded tool 9 to move to the port of the composite material tank 4 along a first left-right traveling rail 19 and align with the port, after the tool driving motor 8 is driven by the first front-back traveling cylinder 17 to install the threaded tool 9 on the composite material tank 4, the first left-right traveling cylinder 18 can drive the first front-back traveling cylinder 17 and the tool driving motor 8 to avoid to one side, and the turning tool 10 of the turning workbench can conveniently turn the pipe orifice of the composite material tank 4.
Example 5
Referring to fig. 1 and 2, on the basis of embodiment 1, according to an embodiment of the present invention, the turning work table includes a table frame 21, a second left and right traveling platform 24, a lead screw 25, and a forward traveling platform 27; a second left-right walking track 22 and a second left-right walking cylinder 23 are arranged on the upper surface of the platform frame 21; the second left-right walking platform 24 is in sliding fit with the second left-right walking track 22 and is connected with the end part of the second left-right walking cylinder 23; the screw 25 is longitudinally and rotatably arranged on the second left and right walking platform 24, and one end of the screw 25 is connected with a turning tool advancing motor 26; the lower side of the advancing walking platform 27 is connected with a walking nut 28, the walking nut 28 is in threaded fit with the lead screw 25, and the turning tool driving motor 11 and the turning tool 10 are both arranged on the advancing walking platform 27.
After a tool driving motor 8 on a turning working platform screws a threaded tool 9 into a port of a composite material tank 4, a first left-right traveling cylinder 18 drives a first front-back traveling cylinder 17 and the tool driving motor 8 to be avoided to one side, at the moment, a second left-right traveling cylinder 23 on a platform frame 21 pushes a second left-right traveling platform 24 to transversely move to the port of the composite material tank 4 along a second left-right traveling rail 22, so that a turning tool 10 is aligned to the port of the composite material tank 4, then a turning tool advancing motor 26 drives a lead screw 25 to rotate in situ, a traveling nut 28 and an advancing traveling platform 27 are driven to longitudinally move to the port of the composite material tank 4, and the turning tool 10 can stretch into the port of the composite material tank 4 to turn.
Example 6
Referring to fig. 4, on the basis of embodiment 5, according to an embodiment of the present invention, the turning tool 10 is longitudinally and rotatably disposed on the forward traveling platform 27 through a bearing seat 32, and a second pulley set 29 is disposed between the root of the turning tool 10 and the turning tool driving motor 11.
The turning tool 10 is rotatably assembled on the advancing walking platform 27 through a plurality of bearing seats 32, the height of the axis of the turning tool 10 is the same as that of the axis of the port of the composite material tank 4, and the turning tool driving motor 11 can drive the turning tool 10 to rotate through the second belt wheel set 29, so that the functions of transmission and speed reduction are achieved.
Example 7
Referring to fig. 4, on the basis of embodiment 1, according to an embodiment of the present invention, a connection head 30 is disposed on a main shaft of the tool driving motor 8, and the screw tool 9 is connected to the connection head 30 through a screw thread.
Be fixed with connector 30 on frock CD-ROM drive motor 8's the main shaft, connector 30 is through two quarter butts and the cooperation of pegging graft of screw frock 9, frock CD-ROM drive motor 8's main shaft drives connector 30 and screw frock 9 and rotates, in 9 ports of combined material jar of screw frock 9 screw in, then frock CD-ROM drive motor 8's main shaft is taken connector 30 and is withdrawed from backward, stay screw frock 9 temporarily in combined material jar 4's port, after lathe tool 10 on the turning workstation is accomplished the port turning of combined material jar 4 under the location of screw frock 9, connector 30 on frock CD-ROM drive motor 8's the main shaft and the screw frock 9 that stays in 4 ports of combined material jar are docked the back and are reversed to screw frock 9 from combined material jar 4's port.
Example 8
Referring to fig. 4, on the basis of embodiment 7, according to an embodiment of the present invention, a turning tool disc 1001 is disposed at a front portion of the turning tool 10, a guiding rod 1002 is disposed at a front end of the turning tool disc 1001, an axial center through hole 901 is disposed on the thread tool 9, and the axial center through hole 901 is matched with the guiding rod 1002.
The guide rod 1002 is connected to the front end of the turning tool 10, the turning tool disc 1001 is located at the root of the guide rod 1002, and after the guide rod 1002 is inserted into the axis through hole 901 of the threaded tool 9 of the port force of the composite material tank 4, the turning tool disc 1001 and the composite material tank 4 are relatively fixed in position, so that the turning tool disc 1001 can perform accurate turning on the port of the composite material tank 4.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims. The components and structures of the present embodiments that are not described in detail are well known in the art and do not constitute essential structural elements or elements.
Claims (8)
1. The utility model provides an automatic surface treatment and jar mouthful turning all-in-one which characterized in that includes:
the composite material tank comprises a rack (1), wherein a traveling rail (2) is longitudinally arranged on one side of the rack (1), a pair of host rolling bars (3) is longitudinally and rotatably arranged on the other side of the rack (1), and the host rolling bars (3) are used for placing a composite material tank (4);
the plasma traveling trolley (5), the plasma traveling trolley (5) is matched with the traveling track (2), a nozzle (6) is transversely arranged on the plasma traveling trolley (5), and the nozzle (6) faces the composite material tank (4);
the main machine driving motor (7), the main shaft of the main machine driving motor (7) is directly or indirectly in transmission connection with the main machine rolling rod (3);
the tool working table is arranged at one end of the rack (1), a tool driving motor (8) is arranged on the tool working table, and a threaded tool (9) is arranged on a main shaft of the tool driving motor (8);
the turning workbench is arranged on one side of the tooling workbench, a turning tool (10) and a turning tool driving motor (11) are rotatably arranged on the turning workbench, and the turning tool driving motor (11) is in direct or indirect transmission connection with the turning tool (10);
the control box (12), the said control box (12) and said plasma walking dolly (5), the said host computer driving motor (7), the said frock driving motor (8) and the said lathe tool driving motor (11) signal connection;
the thread tool (9) is in threaded fit with a port of the composite material tank (4), and the thread tool (9) is used for positioning the composite material tank (4) and the turning tool (10).
2. The automatic surface treatment and tank opening turning all-in-one machine according to claim 1, characterized in that a tank tail limiting plate (13) and a tank front end limiting plate (14) are arranged on the rack (1), the tank tail limiting plate (13) extends into the tail of the composite material tank (4), and the tank front end limiting plate (14) extends into the front end of the composite material tank (4).
3. The automatic surface treatment and can mouth turning all-in-one of claim 1, wherein the tooling table comprises:
one end of the lifting frame (15) is vertically matched with the rack (1) in a sliding manner, and a lifting cylinder (16) is arranged below the lifting frame (15);
first front and back walking cylinder (17), first front and back walking cylinder (17) directly or indirectly vertically set up on crane (15), frock driving motor (8) set up the front end of first front and back walking cylinder (17).
4. The automatic surface treatment and can mouth turning all-in-one machine of claim 3, characterized in that, a first left and right walking cylinder (18) and a first left and right walking rail (19) are transversely arranged on the lifting frame (15), a first left and right walking platform (20) is slidably arranged on the first left and right walking rail (19), and the first front and rear walking cylinder (17) is fixed on the first left and right walking platform (20).
5. The automated surface treatment and can mouth turning integrated machine of claim 1, wherein the turning station comprises:
the upper surface of the platform frame (21) is provided with a second left-right walking track (22) and a second left-right walking cylinder (23);
the second left-right walking platform (24) is in sliding fit with the second left-right walking track (22) and is connected with the end part of the second left-right walking cylinder (23);
the screw rod (25) is longitudinally and rotatably arranged on the second left and right walking platform (24), and one end of the screw rod (25) is connected with a turning tool advancing motor (26);
the lathe tool comprises a forward walking platform (27), wherein a walking nut (28) is connected to the lower side of the forward walking platform (27), the walking nut (28) is in threaded fit with a lead screw (25), and a lathe tool driving motor (11) and a lathe tool (10) are arranged on the forward walking platform (27).
6. The integrated machine for automatic surface treatment and can mouth turning according to claim 5, wherein the turning tool (10) is longitudinally and rotatably arranged on the advancing and traveling platform (27) through a bearing seat (32), and a second belt wheel set (29) is arranged between the root of the turning tool (10) and the turning tool driving motor (11).
7. The automatic surface treatment and can mouth turning all-in-one machine of claim 1, characterized in that a main shaft of the tool driving motor (8) is provided with a connector (30), and the threaded tool (9) is connected to the connector (30) through threads.
8. The automatic surface treatment and tank opening turning all-in-one machine of claim 7, characterized in that a turning tool disc (1001) is arranged in front of the turning tool (10), a guide rod (1002) is arranged at the front end of the turning tool disc (1001), an axis through hole (901) is arranged on the thread tool (9), and the axis through hole (901) is matched with the guide rod (1002).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121634267.8U CN216139450U (en) | 2021-07-19 | 2021-07-19 | Automatic surface treatment and jar opening turning all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121634267.8U CN216139450U (en) | 2021-07-19 | 2021-07-19 | Automatic surface treatment and jar opening turning all-in-one |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216139450U true CN216139450U (en) | 2022-03-29 |
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ID=80803475
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121634267.8U Active CN216139450U (en) | 2021-07-19 | 2021-07-19 | Automatic surface treatment and jar opening turning all-in-one |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216139450U (en) |
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2021
- 2021-07-19 CN CN202121634267.8U patent/CN216139450U/en active Active
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