CN216139102U - Automatic sawing machine for moso bamboo - Google Patents

Automatic sawing machine for moso bamboo Download PDF

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Publication number
CN216139102U
CN216139102U CN202122119964.6U CN202122119964U CN216139102U CN 216139102 U CN216139102 U CN 216139102U CN 202122119964 U CN202122119964 U CN 202122119964U CN 216139102 U CN216139102 U CN 216139102U
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China
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bamboo
conveying
moso
automatic
sawing machine
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Expired - Fee Related
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CN202122119964.6U
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Chinese (zh)
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张华�
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Individual
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Individual
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Abstract

The utility model discloses an automatic moso bamboo sawing machine and a bamboo sawing method, and relates to the field of moso bamboo processing; this sawing machine includes: the conveying mechanism is used for conveying the moso bamboos; the cutting mechanism is arranged on a conveying path of the conveying mechanism and used for cutting moso bamboos; the control mechanism is used for controlling the conveying mechanism and the cutting mechanism; the control mechanism at least comprises a conveying mechanism positioned on a conveying path of the conveying mechanism; the material pushing mechanism is used for pushing the cut bamboo sections to the lifting mechanism; the lifting mechanism is used for conveying the cut bamboo sections to the blanking mechanism, and the blanking mechanism is used for conveying the cut bamboo sections to the bamboo containing frame; and the bamboo installing frame is used for collecting the cut bamboo sections. The automatic sawing machine for moso bamboo in the embodiment of the application can effectively replace manpower, improves the working efficiency and simultaneously ensures the safety of work.

Description

Automatic sawing machine for moso bamboo
Technical Field
The utility model relates to the field of moso bamboo processing, in particular to an automatic moso bamboo sawing machine.
Background
At present, the environmental protection consciousness is gradually improved, and the development of green and environment-friendly bamboo products by replacing plastics with bamboo becomes a common social expectation. However, in the existing processing production of bamboo products such as chopsticks, bamboo splints, knife forks, bamboo sticks and the like, the sawing of raw bamboos almost completely depends on manual operation, manual material cutting is carried out, the risk of workers is high, and the feeding and loading labor amount is huge.
Although the semi-automatic saw is available in the market at present, the semi-automatic saw is safe to use, still adopts manual loading, cannot radically reduce the number of workers, has the defects of complex design, high manufacturing cost, difficult moso bamboo bending operation and the like, and is not accepted by the market. Therefore, the industry urgently needs a safe and efficient full-automatic sawing machine to replace manual operation.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an automatic moso bamboo sawing machine to solve the problems.
In order to achieve the purpose, the utility model provides the following technical scheme:
an automatic sawing machine for moso bamboo, comprising:
the conveying mechanism is used for conveying the moso bamboos;
the cutting mechanism is arranged on a conveying path of the conveying mechanism and used for cutting moso bamboos;
the control mechanism is used for controlling the conveying mechanism and the cutting mechanism; the control mechanism at least comprises a feeding photoelectric switch positioned on a conveying path of the conveying mechanism;
the material pushing mechanism is used for pushing the cut bamboo sections to the lifting mechanism;
the lifting mechanism is used for conveying the cut bamboo sections to the blanking mechanism;
the blanking mechanism is used for transporting the cut bamboo sections to the bamboo containing frame;
and the bamboo installing frame is used for collecting the cut bamboo sections.
In a further aspect: the conveying mechanism comprises a conveying table, a movable guide rail arranged above the conveying table and a clamp arranged at the bottom of the movable guide rail, and the movable guide rail is slidably arranged on the conveying table and driven by a driving assembly.
In a further scheme, the driving assembly comprises a driving motor, a gear and a rack, the driving motor is fixedly installed on the movable guide rail, the gear is fixed at the output end of the driving motor, and the rack is fixed on the conveying table and meshed with the gear.
In a further aspect: the cutting mechanism includes at least a pneumatic saw.
In a further aspect: the control mechanism further comprises a camera for detecting the position of bamboo joints on the moso bamboos, and when the camera detects that no bamboo joint exists before sawing, the camera controls the switching mechanism to cut off the moso bamboos; when the camera detects that the bamboo sections are in front of the saw, the bamboo sections are conveyed forwards to a position 5cm away from the saw according to the position of the bamboo sections, and then the bamboo sections are cut off.
In a further aspect: the automatic moso bamboo sawing machine further comprises a baffle and an air cylinder used for controlling the baffle to move, wherein the baffle is arranged at the tail end of the conveying direction of the conveying mechanism and used for positioning moso bamboos.
In a further aspect: the material pushing mechanism comprises a material pusher and a telescopic device for controlling the material pusher to move back and forth, and the material pusher is slidably mounted on the rack through a sliding assembly.
In a further aspect: the lifting mechanism comprises a lifting belt and a lifting support used for installing the lifting belt, lifting baffles are evenly distributed on the lifting belt, and a landslide is arranged between the lifting belt and the conveying table.
In a further aspect: the blanking mechanism comprises a blanking belt and a supporting component, the supporting component is movably mounted on the blanking belt, and a blanking channel is arranged between the blanking belt and the lifting belt.
In a further aspect: the automatic moso bamboo sawing machine further comprises an excessively short detection photoelectric switch and a material returning push plate matched with the excessively short detection photoelectric switch, and is used for removing moso bamboos with the diameter being too small.
Compared with the prior art, the utility model has the following beneficial effects:
the automatic sawing machine of mao bamboo in this embodiment, whether the mao bamboo reachs the cutting position by the response of supplied materials photoelectric switch among the control mechanism, in order to accomplish the control to transport mechanism and cutting structure, accomplish automatic cutout, then the bamboo section propelling movement to hoist mechanism of different length that will cut by pushing equipment again, hoist mechanism transports the bamboo section to unloading mechanism, at last the bamboo section that will cut by unloading mechanism transports to adorn the bamboo frame in, the full-automatic completion of whole flow, effectively replace the manual work, the work efficiency is improved, the security of work has been guaranteed simultaneously.
Drawings
Fig. 1 is a schematic top view of an automatic bamboo sawing machine according to an embodiment of the present application.
Fig. 2 is a schematic side view of the automatic bamboo sawing machine according to the embodiment of the present application.
Fig. 3 is a schematic side view of a conveying mechanism in an automatic bamboo sawing machine according to an embodiment of the present application.
Fig. 4 is a schematic diagram of one-time cut-off compensation of the automatic bamboo sawing machine in the embodiment of the present application.
Fig. 5 is a schematic diagram of the secondary cut compensation of the automatic bamboo sawing machine in the embodiment of the present application.
Notations for reference numerals: the automatic feeding device comprises a conveying mechanism 1, a pneumatic saw 2, a feeding photoelectric switch 3, a camera 4, a lifting mechanism 5, a discharging mechanism 6, a bamboo installing frame 7, a baffle 8, an over-short detection photoelectric switch 9, a material returning push plate 10, a moving guide rail 101, a clamp 102, a driving motor 103, a gear 104, a rack 105, a slope 11, a material pushing mechanism 12, a telescopic device 121, a sliding assembly 122, a material pushing device 123, a lifting belt 51, a lifting baffle 52, a lifting support 53, a discharging belt 61, a discharging channel 62, a supporting assembly 63, a bamboo 100 and a bamboo joint 200.
Detailed Description
The present invention will be described in detail with reference to the following embodiments, wherein like or similar elements are designated by like reference numerals throughout the several views, and wherein the shape, thickness or height of the various elements may be expanded or reduced in practice. The examples are given solely for the purpose of illustration and are not intended to limit the scope of the utility model. Any obvious modifications or variations can be made to the present invention without departing from the spirit or scope of the present invention.
Referring to fig. 1-2, in an embodiment of the present application, an automatic bamboo sawing machine includes:
a conveying mechanism 1 for conveying the moso bamboo 100;
a cutting mechanism disposed on a conveying path of the conveying mechanism, for cutting the moso bamboo 100;
the control mechanism is used for controlling the conveying mechanism and the cutting mechanism; the control mechanism at least comprises an incoming material photoelectric switch 3 positioned on a conveying path of the conveying mechanism 1;
the material pushing mechanism 12 is used for pushing the cut bamboo sections to the lifting mechanism;
the lifting mechanism 5 is used for conveying the cut bamboo sections to the blanking mechanism;
the blanking mechanism 6 is used for transporting the cut bamboo sections to the bamboo containing frame 7;
and a bamboo mounting frame 7 for collecting the cut bamboo sections.
It can be understood, this embodiment is when the actual operation, whether the supplied material photoelectric switch 3 among the control mechanism responds to mao bamboo 100 and reachs the cutting position, in order to accomplish the control to transport mechanism 1 and cutting structure, accomplish automatic cutout, then by pushing equipment with the bamboo section propelling movement of the different length that cuts to hoist mechanism, hoist mechanism transports the bamboo section to unloading mechanism, at last by unloading mechanism with the bamboo section transportation that cuts to adorn bamboo frame 7 in, the full automatic completion of whole flow, effectively replace the manual work, and the work efficiency is improved, and the security of work has been guaranteed simultaneously.
In an embodiment of this application, transport mechanism includes the conveying platform, sets up in the moving guide 101 of conveying platform top and installs in the anchor clamps 102 of moving guide 101 bottom, moving guide 101 slidable mounting is at the conveying bench and through the drive assembly drive, and during concrete operation, carries out the centre gripping by anchor clamps 102 to mao bamboo 100 and fixes, avoids skidding, removes by drive assembly drive moving guide 101 to drive mao bamboo 100 and remove.
The specific structure of the driving assembly is not limited, and only the condition that the driving assembly can drive the movable guide rail 101 to move is met, as an example, in the above situation, the driving assembly comprises a driving motor 103, a gear 104 and a rack 105, the driving motor 103 is fixedly installed on the movable guide rail 101, the gear 104 is fixed at the output end of the driving motor 103, the rack 105 is fixed on the conveying table and meshed with the gear 104, when the driving assembly is specifically operated, the driving motor 103 drives the gear 104 to rotate, and the gear 104 is meshed with the rack 105 to drive the movable guide rail 101 to move.
In one embodiment of the present application, the cutting mechanism includes at least a pneumatic saw 2.
In an embodiment of the application, the control mechanism further includes a camera 4, which is used for detecting the position of a bamboo joint on the moso bamboo 100, and when the camera 4 detects that there is no bamboo joint before sawing, the camera controls the switching mechanism to cut off the moso bamboo 100; when the camera 4 detects that the bamboo sections are in front of the saw, the bamboo sections are conveyed forwards to a position 5cm away from the saw according to the bamboo joint position, and then the bamboo sections are cut off.
In an embodiment of this application, automatic sawing machine of mao bamboo still includes baffle 8 and is used for controlling the cylinder that baffle 8 removed, baffle 8 sets up in transport mechanism's direction of transfer terminal for accurate disconnected bamboo length, need mend the length when having the bamboo joint promptly, 8 retractions of baffle under the effect of cylinder realize the continuation of bamboo and promote the benefit long purpose.
In an embodiment of the present application, the material pushing mechanism 12 includes a material pusher 123 and a telescopic device 121 for controlling the material pusher 123 to move back and forth, the material pusher 123 is slidably mounted on a rack (not shown in the drawings) through a sliding assembly 122, and when the material pushing mechanism is specifically operated, the telescopic device 121 controls the material pusher 123 to move to complete a material pushing action, wherein the telescopic device 121 is a three-position cylinder, and a start position of the material pusher 123 is located in a middle of the telescopic device 121.
In an embodiment of this application, hoist mechanism 5 is including promoting belt 51 and being used for installing the promotion support 53 that promotes belt 51, the equipartition has promotion baffle 52 on promoting belt 51, it is provided with landslide 11 to promote between belt 51 and the conveying platform, and during concrete operation, sawn bamboo section drops on promotion baffle 52 via landslide 11 under pushing equipment 12's effect, drives the bamboo section by promoting belt 51 and promotes.
Of course, in other embodiments, the lifting mechanism 5 may also be other mechanisms, such as a sprocket assembly, and the like, which are not described herein.
In an embodiment of the application, unloading mechanism 6 includes unloading belt 61 and supporting component 63, and supporting component 63 movable mounting is on unloading belt 61, be provided with unloading passageway 62 between unloading belt 61 and the promotion belt 51, when concrete operation, the bamboo section drops to supporting component 63 via unloading passageway 62, drives the bamboo section by unloading belt 61 and removes, when the bamboo section removes to adorning bamboo frame 7 in, thereby supporting component 63 can receive the production of contradicting and rotate, and then makes the bamboo section drop to adorning in bamboo frame 7.
In an embodiment of the application, the automatic sawing machine for moso bamboo further comprises an excessively short detection photoelectric switch 9 and a material returning push plate 10 arranged in cooperation with the excessively short detection photoelectric switch 9, and is used for removing moso bamboo with an excessively small diameter.
Referring to fig. 3 to 4, in an embodiment of the present application, a bamboo sawing method implemented by the automatic bamboo sawing machine includes the following steps:
s10, the moso bamboo 100 is conveyed by a plurality of groups of transmission press wheels 1 to reach the position of the incoming material photoelectric switch 3;
s20, the control mechanism analyzes the bamboo joint position according to the coordinates of the bamboo joint 200 detected by the camera, and then controls the transmission pressure wheel 1 to make corresponding forward or backward movement to stop the moso bamboo at the correct position;
s30, starting a cutting mechanism, and sawing off the first section of the bamboo head;
s40, the cutting mechanism is lifted, the moso bamboos 100 are fed to a set length, the control mechanism detects whether bamboo joints exist before the saw according to the detection of the camera, and when the bamboo joints do not exist before the saw, the cutting mechanism is controlled to cut off the moso bamboos 100; when the bamboo sections are detected to be in front of the saw, the bamboo sections are conveyed forwards to the positions 5cm away from the saw according to the position of the bamboo sections, and then the bamboo sections are cut off (if the bamboo sections are 2cm away from the sawing position, the bamboo sections are lengthened by 3cm, and meanwhile, the baffle plate 8 retreats along with the feeding action);
s50, opening the detection part, detecting whether a bamboo joint exists within 1cm after sawing, if the bamboo joint does not exist, repeating the action S40, if the bamboo joint exists, conveying the bamboo joint to exceed the sawing position, cutting off, and then repeating the action S40;
s50, detecting the moso bamboo 100 by the over-short detection photoelectric switch 9, if the diameter is too small, retracting by the transmission pinch roller 1, and then pushing down by 10;
s60, sawing bamboo tubes into segments, setting the length of the bamboo tubes by a program, driving the material pusher 123 to move left and right by the telescopic device 121 to distinguish the bamboo tubes with different lengths, and dropping the bamboo tubes onto the lifting baffles 52 on the lifting belts 51 on two sides respectively through inclined planes;
s70, the bamboo tube is lifted to a height higher than that of the bamboo holding frame 7 through the lifting belt 51, and falls onto the supporting component 63 on the blanking belt 61 through the slope baffle plate;
s80, the bamboo tube is lowered into the bamboo containing frame 7, the supporting mechanism is pushed back by the bamboo tube at the position where the bamboo tube exists, and the bamboo tube is naturally stacked in the bamboo containing frame.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (10)

1. An automatic sawing machine for moso bamboo, comprising:
the conveying mechanism is used for conveying the moso bamboos;
the cutting mechanism is arranged on a conveying path of the conveying mechanism and used for cutting moso bamboos;
the control mechanism is used for controlling the conveying mechanism and the cutting mechanism; the control mechanism at least comprises a feeding photoelectric switch positioned on a conveying path of the conveying mechanism;
the material pushing mechanism is used for pushing the cut bamboo sections to the lifting mechanism;
the lifting mechanism is used for conveying the cut bamboo sections to the blanking mechanism;
the blanking mechanism is used for transporting the cut bamboo sections to the bamboo containing frame;
and the bamboo installing frame is used for collecting the cut bamboo sections.
2. The automatic bamboo sawing machine according to claim 1, wherein the conveying mechanism comprises a conveying table, a moving guide rail arranged above the conveying table, and a clamp arranged at the bottom of the moving guide rail, and the moving guide rail is slidably arranged on the conveying table and driven by the driving assembly.
3. The automatic moso bamboo sawing machine according to claim 2, wherein the driving assembly comprises a driving motor, a gear and a rack, the driving motor is fixedly mounted on the moving guide rail, the gear is fixed to an output end of the driving motor, and the rack is fixed to the conveying table and meshed with the gear.
4. The automatic bamboo sawing machine according to claim 3, wherein the cutting mechanism comprises at least a pneumatic saw.
5. The automatic moso bamboo sawing machine according to claim 4, wherein the control mechanism further comprises a camera for detecting the position of a bamboo joint on the moso bamboo, and when the camera detects that there is no bamboo joint before sawing, the camera controls the switching mechanism to cut off the moso bamboo; when the camera detects that the bamboo sections are in front of the saw, the bamboo sections are conveyed forwards to a position 5cm away from the saw according to the position of the bamboo sections, and then the bamboo sections are cut off.
6. The automatic moso bamboo sawing machine according to claim 5, further comprising a baffle plate and a cylinder for controlling the movement of the baffle plate, wherein the baffle plate is disposed at the end of the conveying direction of the conveying mechanism for positioning the moso bamboo.
7. The automatic bamboo sawing machine according to claim 6, wherein the pushing mechanism comprises a pusher and a telescopic device for controlling the pusher to move back and forth, and the pusher is slidably mounted on the frame through a sliding assembly.
8. The automatic moso bamboo sawing machine according to claim 7, wherein the lifting mechanism comprises a lifting belt and a lifting support for mounting the lifting belt, lifting baffles are uniformly distributed on the lifting belt, and a landslide is arranged between the lifting belt and the conveying table.
9. The automatic moso bamboo sawing machine according to claim 8, wherein the blanking mechanism comprises a blanking belt and a support assembly, the support assembly is movably mounted on the blanking belt, and a blanking channel is arranged between the blanking belt and the lifting belt.
10. The automatic moso bamboo sawing machine according to claim 9, further comprising an excessively short detection photoelectric switch and a material returning push plate arranged in cooperation with the excessively short detection photoelectric switch for removing moso bamboos having an excessively small diameter.
CN202122119964.6U 2021-09-03 2021-09-03 Automatic sawing machine for moso bamboo Expired - Fee Related CN216139102U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122119964.6U CN216139102U (en) 2021-09-03 2021-09-03 Automatic sawing machine for moso bamboo

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122119964.6U CN216139102U (en) 2021-09-03 2021-09-03 Automatic sawing machine for moso bamboo

Publications (1)

Publication Number Publication Date
CN216139102U true CN216139102U (en) 2022-03-29

Family

ID=80811048

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122119964.6U Expired - Fee Related CN216139102U (en) 2021-09-03 2021-09-03 Automatic sawing machine for moso bamboo

Country Status (1)

Country Link
CN (1) CN216139102U (en)

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Granted publication date: 20220329