CN216129725U

CN216129725U - Fluff machine

Info

Publication number: CN216129725U
Application number: CN202122602660.5U
Authority: CN
Inventors: 张仪; 陆建华
Original assignee: Jiangsu New Victor Industrial Co ltd
Current assignee: Jiangsu New Victor Industrial Co ltd
Priority date: 2021-10-27
Filing date: 2021-10-27
Publication date: 2022-03-25
Anticipated expiration: 2031-10-27

Abstract

The utility model discloses a fluff machine, comprising: frame and creel and top-down set gradually carding part, collection on the frame twist with fingers part, hollow spindle part, delivery roller part and grooved drum part, and this carding part includes: the carding machine comprises a machine frame, a carding shell, a pair of carding rollers, a carding driving motor, a carding feeding device and a feeding device, wherein the carding shell is arranged on the machine frame, a pair of carding rollers rotating relatively is arranged in the carding shell, a carding feeding inlet is formed in the carding shell above one of the carding rollers, and the machine frame is provided with the carding driving motor and the carding feeding device; the grooved drum component comprises: the winding support frame is arranged at the bottom of the rack and spans all the fluff yarn forming units, a grooved drum mounting plate is arranged on the winding support frame, a grooved drum is movably arranged on the grooved drum mounting plate, and a grooved drum driving motor for driving the grooved drum to rotate is arranged on the grooved drum mounting plate; the frame is also provided with a dust collection component matched with the twisting collecting component. The fluff machine of the utility model is used for producing fluff yarns of various specifications.

Description

Fluff machine

Technical Field

The utility model relates to production equipment of fancy yarn (fancy yarn for short), in particular to a fluffer for producing napped yarn.

Background

At present, the napped yarn as one of the fancy yarns can be processed only by sequentially passing through two devices, namely a yarn twisting machine and a napping machine or a sanding machine. In other words, the prior napping yarns adopt a two-step production process, so that the production process is complex, and the yield and the production efficiency of the napping yarns are low.

SUMMERY OF THE UTILITY MODEL

The technical problem to be solved by the utility model is as follows: provides a fluff machine for producing fancy yarn by adopting a one-step method.

In order to solve the technical problems, the technical scheme adopted by the utility model is as follows: a pile machine comprising: the machine comprises a rack, a creel and a plurality of fluff yarn forming units arranged on the rack, wherein the fluff yarn forming units comprise: the top-down sets gradually carding part, collection twist component, hollow spindle part, delivery roller part and groove section of thick bamboo part in the frame, the concrete structure of carding part includes: the setting is in carding shell in the frame is provided with a pair of relative pivoted carding roller in the carding shell, and carding feeding mouth has been seted up to the carding shell in the top of one of them carding roller, the frame on still be provided with a pair of carding roller matched with in the carding shell comb driving motor and carding feeding device, the output shaft of carding driving motor on be provided with the drive wheel, a pair of carding roller on be provided with respectively with drive wheel matched with from the driving wheel, the drive wheel is provided with driving belt for the carding on the driven voller with the carding roller on the carding roller far away from carding driving motor, driving belt for the carding supports on pressing the driven voller on another carding roller, carding feeding device include: set up and be in carding feeding mounting panel in the frame, carding feeding mounting panel is in the top of feeding mouth is provided with feeding driving motor, is provided with the feeding roller on feeding driving motor's the output shaft, carding feeding mounting panel on still be provided with elasticity and support the pinch roller that leans on the feeding roller, the concrete mode of setting of this pinch roller is: the carding feeding mounting plate is provided with a feeding rotating arm through a feeding rotating shaft, the pinch roller is arranged at the corresponding end of the feeding rotating arm, and an elastic tensioning part is arranged between the other end of the feeding rotating arm and the carding feeding mounting plate; the specific structure of the twisting collecting component comprises: the machine comprises a rack, a twisting collecting seat, a hollow twisting collecting rotating shaft, a twisting collecting driving wheel, a twisting collecting motor, a twisting collecting driving wheel, a twisting collecting driving belt, a twisting collecting driving wheel and a twisting collecting driving wheel, wherein the twisting collecting seat is arranged on the rack; the specific structure of the grooved drum component comprises: the winding support frame is arranged at the bottom of the frame and stretches across all the fluff yarn forming units, a grooved drum mounting plate is arranged below each fluff yarn forming unit on the winding support frame, a grooved drum is movably arranged on the grooved drum mounting plate through a grooved drum support, a driven belt wheel is arranged on the grooved drum, a grooved drum driving motor matched with the grooved drum is arranged on the grooved drum mounting plate, a driving belt wheel matched with the driven belt wheel on the grooved drum is arranged on an output shaft of the grooved drum driving motor, a synchronous belt is arranged on the driving belt wheel and the driven belt wheel in a closed loop manner, a yarn drum support seat is further arranged on the winding support frame, a yarn drum frame is arranged on the yarn drum support seat through a yarn drum frame rotating shaft and a torsional spring sleeved on the yarn drum frame rotating shaft, and a limiting block matched with the winding support frame is arranged on the yarn drum frame; the frame on still be provided with dust absorption part, dust absorption part is being close to the collection twists with fingers upper portion side of part and is being provided with the sunction inlet, the hole of induced drafting has been seted up in the exit of collection twisting with fingers the axis of rotation.

In the fluff machine, a feeding guide hopper is arranged above the carding feeding opening of the carding shell.

As a preferred aspect, in the pile machine, the creel includes: the side creel is positioned on one side of the rack, and the upper creel is arranged on the rack and positioned above the fluff yarn forming unit.

As a preferable mode, in the pile machine, the specific structure of the grooved drum support includes: a pair of parallel supporting plates, and two ends of the groove drum are movably arranged in the supporting plates on the corresponding side in a penetrating way.

As a preferable scheme, in the fluff machine, the twisting collecting transmission belt is a round belt, and correspondingly, arc-shaped placing grooves matched with the round belt are formed in the twisting collecting driving wheel and the twisting collecting driving wheel.

Preferably, in the fluffer, the elastic tensioning member is a spring.

As a preferable scheme, in the fluffing machine, the specific structure of the bobbin supporting seat comprises: the setting is in the installation bottom plate portion of rolling support frame and two vertical supporting ear plate portions that set up respectively at installation bottom plate portion both ends offer the installation through-hole that link up on two supporting ear plate portions, the yarn barrel holder pivot penetrates from the installation through-hole of one of them supporting ear plate portion, then passes yarn barrel holder and torsional spring, wears out from another supporting ear plate portion, and the both ends of yarn barrel holder pivot are provided with stop part respectively.

The utility model has the beneficial effects that: the fluff machine can produce novel fancy yarn (fluff yarn) by a one-step method, the fluff yarn does not need to be obtained by firstly twisting the yarn and then secondarily processing the yarn by a napping machine or a sanding machine, the production process is greatly simplified, the spinning speed is improved by more than two times compared with the original two-step method, the yield and the production efficiency are greatly improved, and the produced fluff yarn is more fluffy and softer compared with the original fluff yarn. In addition, the double-combing-roller structure is adopted, and the two combing rollers are driven by one motor to rotate reversely, so that the running route of the rough yarn in the combing box body is S-shaped, the combing distance from the rough yarn to the yarn outlet nozzle is increased, the combing of long fiber fibers is facilitated, the variety of spinnable fancy yarns can be increased, the cost performance of the fancy yarns is improved, and the increasingly wide market demands are met; in addition, the groove drum in each fluff yarn forming unit (each spindle) is driven by a single motor, and the single spindle machine can be stopped, so that the operation, the doffing and the observation of the yarn quality are greatly facilitated. In addition, an air suction hole is formed in the outlet of the hollow twisting-collecting rotating shaft, air flow is controlled to be downward, fibers are controlled in an auxiliary mode, loosening and disorder are prevented, adhesiveness is improved, and raw material loss is reduced.

Drawings

FIG. 1 is a partial structural schematic diagram of the fluffer of the present invention.

Fig. 2 is a perspective view of the combing member according to the present invention.

Fig. 3 is a perspective view of another perspective of the opening part of the present invention.

Fig. 4 is a schematic perspective view of the twisting collecting member according to the present invention.

Fig. 5 is a perspective view of a grooved drum component according to the present invention.

Fig. 6 is a perspective view of another perspective of the grooved drum component of the present invention.

The reference numerals in fig. 1 to 6 are respectively: 1. a frame, 10, a side creel, 11, an upper creel, 101, a yarn decorating barrel, 102, a core wire barrel, 2, a dust absorption part, 3, a carding part, 30, an opening motor mounting seat, 300, an opening feeding mounting plate, 31, an opening driving motor, 311, a driving wheel, 312, a transmission belt for opening carding, 32, an opening shell, 321, a feeding guide hopper, 33, a first opening roller, 331, a first driven wheel, 34, a second opening roller, 341, a second driven wheel, 35, a feeding roller, 36, a pinch roller, 37, a rotating arm for feeding, 371, a rotating shaft for feeding, 38, a spring for tensioning, 39, a feeding driving motor, 4, a twisting collecting part, 40, 41, a twisting motor, 411, a twisting collecting driving wheel, 412, a round transmission belt for collecting twisting, 42, a rotating shaft for collecting twisting, 43, a twisting seat, 44, a twisting collecting driving wheel, 5, a hollow spindle part, 6, an output roller part, 7, a grooved barrel part, 70. the bobbin winder comprises a winding support frame, 700, a grooved drum mounting plate, 71, a grooved drum driving motor, 711, a driving pulley, 712, a synchronous belt, 73, a grooved drum, 731, a driven pulley, 75, a bobbin supporting seat, 750, an installation bottom plate part, 751, a supporting lug plate part, 77, a bobbin holder, 771, a bobbin holder rotating shaft, 772 and a limiting block.

Detailed Description

The following describes an embodiment of a fluffer according to the present invention in detail with reference to the accompanying drawings and specific examples.

As shown in fig. 1, the utility model provides a fluffer, comprising: frame 1 and creel, frame 1 is last to be provided with a plurality of fine hair yarn forming element, the creel include: the device comprises a side creel 10 positioned on one side of a rack 1 and an upper creel 11 arranged on the rack 1 and positioned above a fluff yarn forming unit, wherein the upper creel 11 is connected with the top of the side creel 10; the fluff yarn forming unit comprises: the carding component 3, the twisting collecting component 4, the hollow spindle component 5, the output roller component 6 and the grooved drum component 7 are sequentially arranged on the frame 1 from top to bottom, wherein the hollow spindle component 5 and the output roller component 6 are conventional in the art and are not described herein; as shown in fig. 2 and 3, the specific structure of the carding part 3 comprises: the carding machine comprises an carding shell 32 arranged on a machine frame 1, wherein a pair of first carding rollers 33 and second carding rollers 34 which are parallel to each other are arranged in the carding shell 32, an carding feeding opening is formed in the carding shell 32 above the first carding rollers 33, and a feeding guide hopper 321 is arranged above the carding feeding opening of the carding shell 32; the carding machine is characterized in that a carding feeding device is arranged on the machine frame 1, a carding driving motor 31 matched with a first carding roller 33 and a second carding roller 34 in a carding shell 32 is arranged on the carding motor mounting seat 30, a driving wheel 311 is arranged on an output shaft of the carding driving motor 31, a first driven wheel 331 matched with the driving wheel 311 is arranged on the first carding roller 33, a second driven wheel 341 matched with the driving wheel 311 is arranged on the second carding roller 34, a transmission belt 312 for carding is arranged on the driving wheel 311 and the second driven wheel 341 in a closed loop mode, and the transmission belt 312 for carding is abutted against the first driven wheel 331 so that the first carding roller 33 and the second carding roller 34 rotate relatively; the carding feeding device comprises: set up and be in carding feeding mounting panel 300 in frame 1, carding feeding mounting panel 300 is in the top of the feed inlet of carding casing 32 is provided with feeding driving motor 39, is provided with feeding roller 35 on feeding driving motor 39's the output shaft, carding feeding mounting panel 300 on still be provided with elasticity and lean on pinch roller 36 on feeding roller 35, this pinch roller 36's concrete mode of setting is: the carding feeding mounting plate 300 is movably provided with a feeding rotating arm 37 through a feeding rotating shaft 371, the pinch roller 36 is arranged at the corresponding end of the feeding rotating arm 37, and a tensioning spring 38 serving as an elastic tensioning part is arranged between the other end of the feeding rotating arm 37 and the carding feeding mounting plate 300; as shown in fig. 4, the specific structure of the twisting collecting component 4 includes: a twisting collecting seat 43 arranged on the frame 1, a hollow twisting collecting rotating shaft 42 is movably arranged in the twisting collecting seat 43, a twisting collecting driving wheel 44 is arranged at the bottom end of the twisting collecting rotating shaft 42, a twisting collecting motor 41 is further arranged on the frame 1, a twisting collecting driving wheel 411 is arranged on an output shaft of the twisting collecting motor 41, twisting collecting driving wheels 411 and the twisting collecting driving wheel 44 are provided with twisting collecting driving circular belts 412, and arc-shaped placing grooves matched with the twisting collecting driving circular belts 412 are formed in the twisting collecting driving wheel 411 and the twisting collecting driving wheel 44; as shown in fig. 5 and 6, the specific structure of the grooved drum component 7 includes: set up in frame 1 bottom, span all fluff yarn forming unit's rolling support frame 70, rolling support frame 70 is last to be provided with grooved drum mounting panel 700 in the below of every fluff yarn forming unit, and grooved drum mounting panel 700 is provided with grooved drum 73 through grooved drum support activity, and this grooved drum support includes: a pair of parallel supporting plates, wherein two ends of the grooved drum are movably arranged in the supporting plate on one side (belonging to the conventional technology in the field and not described herein); grooved drum 73 on be provided with driven pulley 731, grooved drum mounting panel 700 on be provided with grooved drum 73 matched with grooved drum driving motor 71, be provided with on grooved drum driving motor 71's the output shaft with grooved drum 73 on driven pulley 731 matched with driving pulley 711, driving pulley 711 and driven pulley 731 go up the closed loop and be provided with hold-in range 712, rolling support frame 70 on be provided with yarn section of thick bamboo supporting seat 75, yarn section of thick bamboo supporting seat 75 is provided with yarn creel 77 (the torsional spring belongs to the conventional technique in this field, not shown in the figure) through yarn creel pivot 771 and cover torsional spring that establishes on yarn creel pivot 771, yarn section of thick bamboo supporting seat 75's concrete structure includes: the bobbin winder comprises an installation bottom plate part 750 arranged on a winding support frame 70 and two supporting lug plate parts 751 vertically arranged at two ends of the installation bottom plate part 750 respectively, wherein the two supporting lug plate parts 751 are provided with through installation through holes, a bobbin frame rotating shaft 771 penetrates through the installation through hole of one supporting lug plate part 751, then penetrates through a bobbin frame 77 and a torsion spring and penetrates out of the other supporting lug plate part 751, two ends of the bobbin frame rotating shaft 771 are respectively provided with a limiting part for preventing falling off (belonging to the conventional technology in the field and not described again), and the bobbin frame 77 is provided with a limiting part 772 matched with the winding support frame 70; the frame 1 is further provided with a dust suction component 2, the dust suction component 2 is provided with a suction inlet (belonging to the conventional technology in the field and not described herein) at the side close to the upper part of the twisting collecting component 4, and an air suction hole (belonging to the conventional technology in the field and not described herein) is formed at the outlet of the twisting collecting rotating shaft 42.

In actual use, an empty bobbin is placed on the bobbin holder 77, the core bobbin 102 is placed on the side bobbin 10, the cover bobbin 101 is placed on the upper bobbin 11, and the core of the core bobbin 102 and the cover on the cover bobbin 101 are wound on the bobbin of the grooved bobbin member 7 through the carding member 3, the twisting member 4, the hollow spindle member 5, the delivery roller member 6.

In summary, the present invention is only a preferred embodiment, and not intended to limit the scope of the utility model, and all equivalent changes and modifications made in the shape, structure, characteristics and spirit of the present invention described in the claims should be included in the scope of the present invention.

Claims

1. A pile machine comprising: frame and creel and set up a plurality of fine hair yarn forming element in the frame, its characterized in that: the fluff yarn forming unit comprises: the carding component, the twisting component, the hollow spindle component, the output roller component and the grooved drum component are sequentially arranged on the frame from top to bottom, and the specific structure of the carding component comprises: the setting is in carding shell in the frame is provided with a pair of relative pivoted carding roller in the carding shell, and carding feeding mouth has been seted up to the carding shell in the top of one of them carding roller, the frame on still be provided with a pair of carding roller matched with in the carding shell comb driving motor and carding feeding device, the output shaft of carding driving motor on be provided with the drive wheel, a pair of carding roller on be provided with respectively with drive wheel matched with from the driving wheel, the drive wheel is provided with driving belt for the carding on the driven voller with the carding roller on the carding roller far away from carding driving motor, driving belt for the carding supports on pressing the driven voller on another carding roller, carding feeding device include: set up carding feeding mounting panel in the frame, carding feeding mounting panel is in the top of feed inlet is provided with feeding driving motor, is provided with the feeding roller on feeding driving motor's the output shaft, carding feeding mounting panel on still be provided with elasticity and support and lean on the feeding roller on the pinch roller, this pinch roller specifically set up the mode and be: the carding feeding mounting plate is movably provided with a feeding rotating arm through a feeding rotating shaft, the pinch roller is arranged at the corresponding end of the feeding rotating arm, and an elastic tensioning part is arranged between the other end of the feeding rotating arm and the carding feeding mounting plate; the specific structure of the twisting collecting component comprises: the machine comprises a rack, a twisting collecting seat, a hollow twisting collecting rotating shaft, a twisting collecting driving wheel, a twisting collecting motor, a twisting collecting driving wheel, a twisting collecting driving belt, a twisting collecting driving wheel and a twisting collecting driving wheel, wherein the twisting collecting seat is arranged on the rack; the specific structure of the grooved drum component comprises: the winding support frame is arranged at the bottom of the frame and stretches across all the fluff yarn forming units, a grooved drum mounting plate is arranged below each fluff yarn forming unit on the winding support frame, a grooved drum is movably arranged on the grooved drum mounting plate through a grooved drum support, a driven belt wheel is arranged on the grooved drum, a grooved drum driving motor matched with the grooved drum is arranged on the grooved drum mounting plate, a driving belt wheel matched with the driven belt wheel on the grooved drum is arranged on an output shaft of the grooved drum driving motor, a synchronous belt is arranged on the driving belt wheel and the driven belt wheel in a closed loop manner, a yarn drum support seat is further arranged on the winding support frame, a yarn drum frame is arranged on the yarn drum support seat through a yarn drum frame rotating shaft and a torsional spring sleeved on the yarn drum frame rotating shaft, and a limiting block matched with the winding support frame is arranged on the yarn drum frame; the frame on still be provided with dust absorption part, dust absorption part is being close to the collection twists with fingers upper portion side of part and is being provided with the sunction inlet, the hole of induced drafting has been seted up in the exit of collection twisting with fingers the axis of rotation.

2. A fluffer according to claim 1, characterized in that the carding shell is provided with a feeding guide hopper above the carding feeding opening.

3. A pile machine according to claim 1, wherein said creel comprises: the side creel is positioned on one side of the rack, and the upper creel is arranged on the rack and positioned above the fluff yarn forming unit.

4. A fluffer according to claim 1, characterized in that the specific structure of the grooved drum support comprises: and two ends of the groove drum are movably arranged in the supporting plate on the corresponding side in a penetrating manner.

5. A fluffer according to claim 1, characterized in that the twisting collecting transmission belt is a circular belt, and correspondingly, arc-shaped placing grooves matched with the circular belt are formed on the twisting collecting driving wheel and the twisting collecting driving wheel.

6. A fluffer according to claim 1, characterized in that, the elastic tensioning member is a spring.

7. A fluffer according to any of the claims 1-6, characterized in that the specific structure of the bobbin supporting base comprises: the setting is in the installation bottom plate portion of rolling support frame and two vertical supporting ear plate portions that set up respectively at installation bottom plate portion both ends offer the installation through-hole that link up on two supporting ear plate portions, the yarn barrel holder pivot penetrates from the installation through-hole of one of them supporting ear plate portion, then passes yarn barrel holder and torsional spring, wears out from another supporting ear plate portion, and the both ends of yarn barrel holder pivot are provided with stop part respectively.