CN216125322U - High-efficient separator of calcium formate - Google Patents
High-efficient separator of calcium formate Download PDFInfo
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- CN216125322U CN216125322U CN202121932582.9U CN202121932582U CN216125322U CN 216125322 U CN216125322 U CN 216125322U CN 202121932582 U CN202121932582 U CN 202121932582U CN 216125322 U CN216125322 U CN 216125322U
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- calcium formate
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Abstract
The utility model discloses a high-efficiency calcium formate separation device, and relates to the technical field of chemical industry. Including one-level subsider and second grade subsider, one-level subsider is provided with the export of calcium formate concentrate through first pipeline intercommunication, second pipeline intercommunication second grade subsider is passed through at the top of one-level subsider, and the bottom of one-level subsider and second grade subsider is provided with first export and second export respectively, first export and second export bottom below intercommunication are provided with the elevated tank, the elevated tank intercommunication is provided with centrifuge, centrifuge's bottom below intercommunication is provided with calcium formate export and third pipeline, the third pipeline intercommunication is provided with the mother liquor groove. The impurities contained in the calcium formate mother liquor settled by the primary settling tank can enter the secondary settling tank along with the overflow port of the primary settling tank and the second pipeline, and meanwhile, part of calcium formate possibly carried in the mother liquor can be settled again in the secondary settling tank, so that the yield of calcium formate can be greatly improved, and the separation purity of the calcium formate is improved.
Description
Technical Field
The utility model relates to the technical field of chemical industry, in particular to a high-efficiency calcium formate separation device.
Background
Calcium formate is an organic substance with molecular formula C2H2O4Ca is used as feed additive, is suitable for various animals, has the effects of acidification, mildew resistance, antibiosis and the like, and is also used for tanning concrete, mortar additive and leather or used as preservative in industry.
At present, in the process of separating calcium formate, a concentrated solution of calcium formate is generally directly introduced into a centrifuge for centrifugal separation, and the method causes the yield of calcium formate to be low and contains more impurities.
SUMMERY OF THE UTILITY MODEL
Based on the above description, the utility model provides a high-efficiency calcium formate separation device, which is used for solving the technical problems of low yield and impurity content in calcium formate separation.
The technical scheme for solving the technical problems is as follows:
the utility model provides a high-efficient separator of calcium formate, includes one-level subsider and second grade subsider, the feed inlet of one-level subsider is provided with the export of calcium formate concentrate through first pipeline intercommunication, the second pipeline intercommunication is passed through at the top of one-level subsider the feed inlet of second grade subsider, and the bottom of one-level subsider and second grade subsider is provided with first export and second export respectively, first export and second export bottom below intercommunication are provided with the elevated tank, the elevated tank intercommunication is provided with centrifuge, centrifuge's bottom below intercommunication is provided with calcium formate export and third pipeline, third pipeline intercommunication is provided with mother liquor groove.
On the basis of the technical scheme, the utility model can be further improved as follows.
Furthermore, the outside of one-level subsider and second grade subsider all wraps the spacer bush, the spacer bush intussuseption is filled with cooling water, and inserts in the spacer bush and has had temperature sensor.
In the utility model, stirring shafts are arranged in the primary settling tank and the secondary settling tank, the stirring shafts are driven by a motor to rotate, and stirring blades are fixedly arranged on the stirring shafts.
In the utility model, one side of the centrifugal machine is also communicated with a cleaning box through a fourth pipeline, and a washing tank is also communicated and arranged below the bottom of the centrifugal machine through a fifth pipeline.
Furthermore, the mother liquor tank is also communicated with the secondary sedimentation tank through a sixth pipeline.
Furthermore, the first pipeline, the fourth pipeline and the sixth pipeline are all provided with liquid pumps.
Furthermore, filter screens are fixedly arranged in the third pipeline and the fifth pipeline.
Preferably, the filter screen is 120 meshes.
Compared with the prior art, the technical scheme of the application has the following beneficial technical effects:
the utility model can make the calcium formate concentrated solution enter the centrifuge for separation after the calcium formate concentrated solution is settled through the settling tank by arranging the primary settling tank and the secondary settling tank, impurities contained in the calcium formate mother solution after primary settlement through the primary settling tank can enter the secondary settling tank along with an overflow port of the primary settling tank and a second pipeline, and meanwhile, part of calcium formate possibly carried in the mother solution can be settled again in the secondary settling tank, so that the yield of calcium formate can be greatly improved, and the separation purity of the calcium formate can be improved.
Drawings
Fig. 1 is a schematic structural diagram of a calcium formate efficient separation device provided in an embodiment of the present invention;
FIG. 2 is a schematic structural view of a primary settling tank according to the present invention;
in the drawings, the components represented by the respective reference numerals are listed below:
1. a primary settling tank; 2. a secondary settling tank; 3. a first pipeline; 4. a second pipeline; 5. a first outlet; 6. a second outlet; 7. a head tank; 8. a centrifuge; 9. a calcium formate outlet; 10. a third pipeline; 11. a mother liquor tank; 12. a spacer sleeve; 13. a temperature sensor; 14. a stirring shaft; 15. a motor; 16. a stirring blade; 17. a cleaning tank; 18. a fifth pipeline; 19. a water washing tank; 20. a sixth pipeline; 21. a liquid pump; 22. a filter screen; 23. a fourth pipeline.
Detailed Description
To facilitate an understanding of the present application, the present application will now be described more fully with reference to the accompanying drawings. Embodiments of the present application are set forth in the accompanying drawings. This application may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the description of the present application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.
As shown in fig. 1 and 2, the high-efficiency calcium formate separation device includes a primary settling tank 1 and a secondary settling tank 2, wherein a feed inlet of the primary settling tank 1 is communicated with a calcium formate concentrate outlet through a first pipeline 3, an overflow port is arranged at the top of the primary settling tank 1, the overflow port is communicated with a feed inlet of the secondary settling tank 2 through a second pipeline 4, a first outlet 5 and a second outlet 6 are respectively arranged at the bottoms of the primary settling tank 1 and the secondary settling tank 2, a head tank 7 is communicated below the bottoms of the first outlet 5 and the second outlet 6, a centrifuge 8 is communicated with the head tank 7, generally, the height difference between the head tank 7 and the centrifuge 8 should be at least 2m, a calcium formate outlet 9 and a third pipeline 10 are communicated below the bottom of the centrifuge 8 (specifically, an inner cylinder of the centrifuge 8 should be communicated with the calcium formate outlet 9, the outer cylinder of the centrifuge 8 is communicated with a third pipeline 10), and the third pipeline is communicated with a mother liquid tank 11.
When the calcium formate recovery device is used, calcium formate crystals firstly enter a primary sedimentation tank 1 through a first pipeline 3 to form calcium formate concentrated solution after evaporation and concentration, calcium formate is separated out from the solution under the stirring action, unsaturated solution overflows from the upper part of the primary sedimentation tank 1 to a secondary sedimentation tank 2 and continues to be separated out from the solution under the stirring action, in the process, impurities contained in the calcium formate mother solution after primary sedimentation in the primary sedimentation tank 1 can enter the secondary sedimentation tank 2 along with an overflow port of the primary sedimentation tank 1 and a second pipeline 4, meanwhile, part of calcium formate possibly carried in the mother solution can be subjected to secondary sedimentation in the secondary sedimentation tank 2, and finally, the calcium formate mother solution enters a centrifugal machine 8 for centrifugal separation, so that the yield of the calcium formate can be greatly improved, and the separation purity of the calcium formate can be improved.
Wherein, the outside of one-level subsider 1 and second grade subsider 2 all wraps the spacer 12, and the intussuseption of spacer 12 is filled with cooling water, and has inserted temperature sensor 13 in the spacer 12. Preferably, the temperature in the secondary settling tank 2 is 8-15 ℃ lower than that in the primary settling tank.
Through setting up the cooling water, reduce the temperature of one-level subsider 1 and second grade subsider 2, can subside fast, improve settling efficiency, simultaneously, the interior temperature of second grade subsider 2 is lower than the interior temperature of one-level subsider 1, can further subside the not complete calcium formate that subsides in one-level subsider 1, prevents its waste, can improve the yield of calcium formate.
In order to accelerate sedimentation and improve the sedimentation effect, stirring shafts 14 are arranged inside the primary sedimentation tank 1 and the secondary sedimentation tank 2, the stirring shafts 14 are driven by a motor 15 to rotate, and stirring blades 16 are fixedly arranged on the stirring shafts 14.
In addition, in order to clean the separated calcium formate and remove internal impurities, in the utility model, a cleaning tank 17 is further communicated and arranged on one side of the centrifuge 8 through a fourth pipeline 23, and a water washing tank 19 is further communicated and arranged below the bottom of the centrifuge 8 through a fifth pipeline 18. Because some impurities may still exist in the calcium formate centrifugally separated by the centrifuge 8 and are adsorbed on the surface of calcium formate crystals, the cleaning tank 17 is arranged, and the cleaning liquid is filled in the cleaning tank 17, so that the cleaning liquid enters the centrifuge 8 through the fourth pipeline 23 to clean the calcium formate in the centrifuge 8, impurities possibly contained in the calcium formate can be removed, the purity of the calcium formate is improved, the calcium formate enters a drying process, and the cleaned liquid enters the washing water tank 19 through the fifth pipeline 18.
In addition, before the calcium formate in the centrifuge 8 is cleaned, the mother liquor separated after centrifugation needs to enter the mother liquor tank 11 through the third pipeline 10, and the mother liquor tank 11 is communicated with the secondary sedimentation tank 2 through the sixth pipeline 20. That is, during the centrifugal separation process of the centrifuge 8, unsaturated solution may still remain in the mother liquor, so that calcium formate is not completely crystallized and separated, and therefore, the mother liquor separated in the mother liquor tank 11 is introduced into the secondary sedimentation tank 2 again, so that secondary sedimentation separation can be performed, and the yield of calcium formate is further improved.
In the present invention, the first line 3, the fourth line 23, and the sixth line 20 are provided with the liquid pump 21.
Furthermore, a filter screen 22 is fixedly installed in the third pipeline 19 and the fifth pipeline 18 to prevent calcium formate crystals from entering the mother liquid tank or the washing water tank. Preferably, the filter screen 22 is 120 mesh.
According to the centrifugal separation device, the mesh number of the filter screen is inspected, so that the influence of the proper mesh number of the filter screen on the centrifugal separation is large. The larger mesh number can ensure the primary yield of calcium formate, but the product has more impurities, the filter screen is easy to block and needs to be frequently replaced, the smaller mesh number has better product quality and higher yield, and the results are shown in the following table 1.
Table 1:
mesh number of filter screen | 100 mesh | 120 mesh | 180 mesh |
Centrifugal yield | 77% | 81% | 83% |
Quality of the product | Superior product | Superior product | Qualified product |
Period of operation | 2 months old | 1 |
17 days |
Therefore, by comprehensively considering the yield, the quality and the cost, the mesh number of the filter screen is determined to be 120 meshes.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (8)
1. A high-efficient separator of calcium formate, its characterized in that: including one-level subsider and second grade subsider, the feed inlet of one-level subsider is provided with the export of calcium formate concentrate through first pipeline intercommunication, the second pipeline intercommunication is passed through at the top of one-level subsider the feed inlet of second grade subsider, and the bottom of one-level subsider and second grade subsider is provided with first export and second export respectively, first export and second export bottom below intercommunication are provided with the elevated tank, the elevated tank intercommunication is provided with centrifuge, centrifuge's bottom below intercommunication is provided with calcium formate export and third pipeline, third pipeline intercommunication is provided with the mother liquor groove.
2. The efficient calcium formate separating device as recited in claim 1, further comprising: the outside of one-level subsider and second grade subsider all wraps the spacer sleeve, the spacer sleeve intussuseption is filled with cooling water, and inserts in the spacer sleeve and has had temperature sensor.
3. The efficient calcium formate separating device as recited in claim 1, further comprising: the inside of one-level subsider and second grade subsider all is provided with the (mixing) shaft, the (mixing) shaft is driven by the motor and is rotated, and fixed mounting has stirring vane on the (mixing) shaft.
4. The efficient calcium formate separating device as recited in claim 1, further comprising: the centrifugal machine is characterized in that one side of the centrifugal machine is further communicated with a cleaning box through a fourth pipeline, and a water washing tank is further communicated and arranged below the bottom of the centrifugal machine through a fifth pipeline.
5. The efficient separation device of calcium formate according to claim 4, characterized in that: the mother liquor tank is also communicated with the secondary sedimentation tank through a sixth pipeline.
6. The efficient separation device of calcium formate according to claim 5, characterized in that: and the first pipeline, the fourth pipeline and the sixth pipeline are all provided with liquid pumps.
7. The efficient separation device of calcium formate according to claim 6, characterized in that: and filter screens are fixedly arranged in the third pipeline and the fifth pipeline.
8. The efficient separation device of calcium formate according to claim 7, characterized in that: the filter screen is 120 meshes.
Priority Applications (1)
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CN202121932582.9U CN216125322U (en) | 2021-08-17 | 2021-08-17 | High-efficient separator of calcium formate |
Applications Claiming Priority (1)
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CN202121932582.9U CN216125322U (en) | 2021-08-17 | 2021-08-17 | High-efficient separator of calcium formate |
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CN216125322U true CN216125322U (en) | 2022-03-25 |
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- 2021-08-17 CN CN202121932582.9U patent/CN216125322U/en active Active
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