SUMMERY OF THE UTILITY MODEL
The utility model mainly aims to provide a high-voltage part shielding structure, aiming at improving the shielding effect of a high-voltage plug-in.
In order to achieve the above object, the present invention provides a shielding structure for a high voltage part, including:
the high-voltage part shell is provided with a through hole;
the high-voltage plug-in is inserted with a high-voltage cable, the peripheral wall of the high-voltage cable is provided with a shielding layer, and the high-voltage plug-in is inserted into the high-voltage shell through the through hole; and
and the crimping piece is fixed on the inner side of the high-voltage part shell, a special-shaped hole for accommodating the high-voltage cable is formed in the crimping piece, and the inner wall of the special-shaped hole is in conductive contact with the shielding layer in the circumferential direction of the high-voltage cable.
Optionally, the high-voltage cable includes anodal high-voltage line and the negative pole high-voltage line that sets up side by side, anodal high-voltage line with the periphery wall of negative pole high-voltage line all is equipped with the shielding layer, be equipped with two on the crimping piece the dysmorphism hole, so that one the inner wall in dysmorphism hole with the shielding layer of anodal high-voltage line is laminated completely, one the inner wall in dysmorphism hole with the shielding layer of negative pole high-voltage line is laminated completely.
Optionally, an interlocking wire is further inserted into the high-voltage plug-in unit, and a receiving hole is further formed in the crimping piece to receive the interlocking wire to penetrate through the crimping piece.
Optionally, the accommodating hole communicates with both of the shaped holes.
Optionally, a step is provided on one side of the high-pressure insert facing the high-pressure housing, and the high-pressure insert is inserted into the through hole to abut against the step and the high-pressure housing.
Optionally, the step is provided with a first mounting hole along a periphery thereof, the high-pressure piece housing is provided with a second mounting hole, the crimping piece is provided with a third mounting hole along a periphery thereof, and the high-pressure insert, the high-pressure piece housing and the crimping piece are fixedly connected through the first mounting hole, the second mounting hole and the third mounting hole.
Optionally, the high-pressure plug-in is further provided with a positioning pin, the high-pressure part shell is provided with a positioning groove, and the positioning pins correspond to the positioning grooves one to one, so that the high-pressure plug-in is connected with the high-pressure part shell in a positioning manner.
Optionally, the crimping piece is made of a metal material.
The utility model further provides a high-voltage part assembly which comprises a high-voltage part and the high-voltage part shielding structure, wherein the high-voltage part shielding structure is fixed on the shell of the high-voltage part.
The utility model also provides a vehicle which comprises the high-voltage part shielding structure or the high-voltage part assembly.
According to one technical scheme, the crimping piece is arranged in the high-voltage part shielding structure, so that the special-shaped hole of the crimping piece is in full contact with the shielding layer contact of the high-voltage cable on the high-voltage plug-in. When the high-pressure part shielding structure is used, the high-pressure plug-in is inserted into the high-pressure part shell through the through hole in the high-pressure part shell, and then the crimping piece is sleeved on the high-pressure plug-in from the inner side of the high-pressure part shell, so that the inner wall of the special-shaped hole in the crimping piece is in contact with the shielding layer contact of the high-pressure cable, and the crimping piece is abutted and fixed to the inner side of the high-pressure part shell. Like this, the electromagnetic noise of high voltage cable can pass through the through-hole on the one hand from the shielding layer transmit to high-pressure part casing with ground connection, and on the other hand can also transmit to the crimping piece from the shielding layer through special-shaped hole, again through with the high-pressure part casing ground connection of crimping piece looks butt contact. Compared with the scheme that the electromagnetic noise is grounded only through the high-voltage part shell without the pressure contact piece, the shielding effect of the high-voltage plug-in is improved by grounding the electromagnetic noise through the pressure contact piece and the high-voltage part shell while the grounding effect of the grounding contact of the original shielding layer is not influenced.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, "and/or" in the whole text includes three schemes, taking a and/or B as an example, including a technical scheme, and a technical scheme that a and B meet simultaneously; in addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
The utility model provides a shielding structure of a high-voltage part.
Referring to fig. 1 to 4, in the embodiment of the present invention, the high voltage part shielding structure includes a high voltage part housing 10, a high voltage insert 20, and a crimping piece 30. The high-voltage part shell 10 is provided with a through hole 11, specifically, the high-voltage part can be a high-voltage part such as an electric drive system, a charger, a power converter, an electric heater, an air conditioner compressor or a high-voltage battery in a vehicle, the high-voltage part is provided with a shell, and the high-voltage part shell 10 is made of metal materials so that electromagnetic noise can be grounded through the high-voltage part shell 10. Through-holes 11 are opened therein to allow the high-voltage inserts 20 to pass therethrough.
The high-voltage plug-in 20 is plugged with a high-voltage cable 21, the outer peripheral wall of the high-voltage cable 21 is provided with a shielding layer 22, and the high-voltage plug-in 20 is inserted into the high-voltage shell 10 through the through hole 11. The shielding layer 22 is a metal braid or an aluminum foil loop conductor for preventing the line from radiating electromagnetic energy to the outside, and has the function of reducing the influence of an external electromagnetic field on the power supply or the communication line, specifically, the function of isolating the electromagnetic field noise source from the sensitive equipment and cutting off the propagation path of the noise source. The shielding layer 22 needs to be grounded, and its own interference energy and external interference signals can be guided to the ground by the shielding layer 22, so as to avoid the interference signals entering the inner conductor to interfere and avoid the noise generated by the high voltage element itself from affecting other devices. The high-voltage part housing 10 is provided with a through hole 11, and the through hole 11 is sized to receive the high-voltage insert 20 therethrough, so that the high-voltage insert 20 is inserted into the high-voltage part housing 10. In one embodiment, the size of the through hole 11 is adapted to the outer circumference of the high voltage insert 20, that is, the through hole 11 is just penetrated by the high voltage insert 20, and the inner wall of the through hole 11 contacts the outer circumference wall of the high voltage insert 20, that is, the high voltage part housing 10 contacts the shielding layer 22 at the outer circumference wall of the high voltage insert 20, so that part of the contacts on the shielding layer 22 contacts the high voltage part housing 10 through the inner wall of the through hole 11, and thus part of the electromagnetic waves on the shielding layer 22 cause the grounding through the high voltage part housing 10. Here, the size and shape of the through hole 11 are not limited as long as it can pass the high pressure insert 20 to be inserted into the high pressure housing 10.
The crimping piece 30 is fixed to the inside of the high-voltage element case 10, and is provided with a shaped hole 31 for accommodating the high-voltage cable 21, and the inner wall of the shaped hole 31 is in conductive contact with the shield layer 22 in the circumferential direction of the high-voltage cable 21. Specifically, the crimping pieces 30 are located inside the high-voltage part housing 10, and after the high-voltage insert 20 is inserted into the high-voltage part housing 10 through the through hole 11, the crimping pieces 30 are crimped to the high-voltage insert 20, and the crimping pieces 30 abut against the inner wall of the high-voltage part housing 10. The crimping piece 30 is provided with a shaped hole 31, and the size and shape of the shaped hole 31 are matched with those of the high-voltage insert 20, so that after the crimping piece 30 is crimped on the high-voltage insert 20, the inner peripheral wall of the shaped hole 31 is completely contacted with the outer peripheral wall of the high-voltage insert 20, even if the inner wall of the shaped hole 31 is completely contacted with the shield contact in the circumferential direction of the high-voltage insert 20. The pressing piece 30 is made of metal, such as iron or copper, so that the electromagnetic noise can be grounded through the pressing piece 30. The electromagnetic noise is transmitted from the shield contact to the crimping piece 30 through the irregularly shaped hole 31, and then grounded through the high-voltage element case 10 abutting against the crimping piece 30. In one embodiment, the high-voltage housing 10 contacts the shielding layer 22 of the high-voltage insert 20 through the through hole 11, and the press-contact piece 30 contacts the shielding layer 22 of the high-voltage insert 20 through the shaped hole 31. At this time, the electromagnetic noise may be transmitted from the shield contact to the high-voltage element case 10 through the through hole 11 to be grounded, and may be transmitted from the shield contact to the crimping piece 30 through the special-shaped hole 31 to be grounded through the high-voltage element case 10 abutting against the crimping piece 30.
In one embodiment, when the high voltage shielding structure is used, the high voltage insert 20 is inserted into the high voltage housing 10 from the outside of the high voltage housing 10 through the through hole 11, and the inner wall of the through hole 11 is contacted with a part of the shielding layer contact of the high voltage cable 21; sleeving the crimping piece 30 on the high-voltage plug-in 20 from the inner side of the high-voltage piece shell 10, and enabling the special-shaped hole 31 of the crimping piece 30 to be in complete contact with the shielding layer contact of the high-voltage cable 21; the press contact piece 30 is fixed on the high-voltage part housing 10 in an abutting manner, so that a high-voltage part shielding structure in which the press contact piece 30, the high-voltage insert 20 and the high-voltage part housing 10 are connected is realized. Thus, the electromagnetic noise can be grounded through the high-voltage housing 10 connected to the shield contact, and also through the crimping piece 30 connected to the shield contact, and further through the high-voltage housing 10 abutting against the crimping piece 30. The electromagnetic noise can be directly grounded through the high-voltage part shell 10 without affecting the original grounding effect of the grounding contact of the shielding layer 22, and meanwhile, the electromagnetic noise can be grounded through the compression joint sheet 30 and the high-voltage part shell 10, so that the shielding effect of the high-voltage plug-in 20 is improved.
One technical scheme of the utility model is that the crimping piece 30 is arranged in the high-voltage part shielding structure, so that the special-shaped hole 31 of the crimping piece 30 is in contact with the shielding layer contact of the high-voltage cable 21 on the high-voltage insert 20. When the high-voltage part shielding structure is used, the high-voltage plug-in 20 is inserted into the high-voltage part housing 10 through the through hole 11 on the high-voltage part housing 10, and then the press-connection piece 30 is sleeved on the high-voltage plug-in 20 from the inner side of the high-voltage part housing 10, so that the inner wall of the special-shaped hole 31 on the press-connection piece 30 is in contact with all the shielding layer contacts of the high-voltage cable 21, and the press-connection piece 30 is in butt joint with and fixed on the inner side of the high-voltage part housing 10. In this way, the electromagnetic noise of the high-voltage cable 21 can be transmitted from the shielding layer 22 to the high-voltage part housing 10 through the through hole 11 to be grounded, and can be transmitted from the shielding layer 22 to the crimping piece 30 through the special-shaped hole 31 to be grounded through the high-voltage part housing 10 in contact with the crimping piece 30. Compared with the scheme that the electromagnetic noise is grounded only through the high-voltage part shell 10 without the arrangement of the contact sheet 30, the grounding device provided by the utility model can be used for grounding the electromagnetic noise through the compression joint sheet 30 and the high-voltage part shell 10 while not influencing the grounding effect of the grounding contact of the original shielding layer 22, so that the shielding effect of the high-voltage plug-in unit 20 is improved.
Further, the high-voltage cable 21 includes the anodal high-voltage line 211 and the negative pole high-voltage line 212 that set up side by side, and the periphery wall of anodal high-voltage line 211 and negative pole high-voltage line 212 all is equipped with shielding layer 22, is equipped with two dysmorphism holes 31 on the crimping piece 30 to make the inner wall in a dysmorphism hole 31 and the shielding layer 22 of anodal high-voltage line 211 laminate completely, the inner wall in a dysmorphism hole 31 and the shielding layer 22 of negative pole high-voltage line 212 laminate completely. Specifically, the high-voltage cable 21 includes a positive high-voltage wire 211 and a negative high-voltage wire 212, and correspondingly, two special-shaped holes 31 are provided in the pressing piece 30, so that the positive high-voltage wire 211 and the negative high-voltage wire 212 respectively pass through one special-shaped hole 31, and all the shielding layer contacts on the positive high-voltage wire 211 are in contact with the inner wall of one special-shaped hole 31, and all the shielding layer contacts on the negative high-voltage wire 212 are in contact with the inner wall of the other special-shaped hole 31. In the scheme shown in the figures of the present invention, the special-shaped hole 31 is zigzag to be completely attached to the outer wall of the positive high-voltage wire 211 and the outer wall of the negative high-voltage wire 212, and the shape and size of the special-shaped hole 31 are not limited herein as long as it can be completely attached to the circumferential direction of the positive high-voltage wire 211 and the circumferential direction of the negative high-voltage wire 212. Compared to the prior art in which the crimping piece 30 is not provided and the electromagnetic noise is grounded only through the high voltage housing 10, in the prior art, only one side of the high voltage cable 21 facing the through hole 11 may contact the inner wall of the through hole 11 to ground the electromagnetic noise through the high voltage housing 10. However, the side of the positive high-voltage wire 211 close to the negative high-voltage wire 212 and the side of the negative high-voltage wire 212 close to the positive high-voltage wire 211 cannot be in contact with the inner wall of the through hole 11 of the high-voltage housing 10, that is, in the prior art, the shield contacts on the opposite sides of the positive high-voltage wire 211 and the negative high-voltage wire 212 cannot be in contact with the high-voltage housing 10, and thus, the electromagnetic noise of the parts cannot be effectively grounded. According to the utility model, the special-shaped holes 31 which are completely attached to the shielding layer 22 of the anode high-voltage wire 211 and the shielding layer 22 of the cathode high-voltage wire 212 are arranged on the crimping pieces 30, so that the contacts on the shielding layer 22 of the high-voltage cable 21 are completely grounded, and the shielding effect of the high-voltage plug-in 20 is improved. Meanwhile, the grounding effect of the original grounding contact of the shielding layer 22 is not influenced, and the grounding device is simple in structure and convenient to use.
Further, the high voltage insert 20 is inserted with the interlocking wire 23, and the crimping piece 30 is further provided with a receiving hole 32 for receiving the interlocking wire 23 through the crimping piece 30. Specifically, interlocking line 23 leads to 12V level, if the pencil that high-voltage plug-in components 20 connects is pulled out by the manual work, then the 12V level can not be detected to the controller, judges that the electrified position of high voltage system is naked hourglass, has the risk of electrocuteeing, and the controller control high-voltage power off this moment, so, the position of being pulled out by the manual work does not take high-voltage electricity, guarantees safety. The interlocking wire 23 on the high-voltage plug-in 20 ensures the normal use of the high-voltage element and the use safety of the high-voltage element. Correspondingly, the crimp piece 30 is provided with a receiving hole 32 for receiving the interlock wire 23, so that the crimp piece 30 can pass through the high-voltage cable 21 and the interlock wire 23 when the high-voltage insert 20 is sleeved on the crimp piece 30. Further, the accommodation hole 32 communicates with the two shaped holes 31. Thus, the press-contact piece 30 can be easily formed. It is worth noting that the accommodation holes 32 communicate with the two profiled holes 31 on the premise that all the contacts of the shielding layer 22 of the high voltage cable 21 are ensured to be in contact with the profiled holes 31, thereby ensuring that all the contacts of the shielding layer 22 are grounded.
Further, to facilitate the connection of the high voltage insert 20 and the high voltage housing 10, a side of the high voltage insert 20 facing the high voltage housing 10 is provided with a step 24, and the high voltage insert 20 is inserted into the through hole 11 so that the step 24 abuts against the high voltage housing 10. The step 24 provides a guiding surface for the connection of the high-voltage insert 20 and the high-voltage housing 10, so that the high-voltage insert 20 and the high-voltage housing 10 can be fixedly connected more quickly. At the same time, the provision of the step 24 also makes the connection of the high-pressure insert 20 and the high-pressure housing 10 more leaktight.
Furthermore, in order to facilitate the connection between the high-voltage plug-in 20 and the high-voltage shell 10, the high-voltage plug-in 20 is further provided with a positioning pin 241, the high-voltage shell 10 is provided with a positioning groove 12, and the positioning pins 241 correspond to the positioning grooves 12 one to one, so that the high-voltage plug-in 20 and the high-voltage shell 10 are connected in a positioning manner. In the solution shown in the figures of the present invention, two positioning pins 241 are provided on the high voltage insert 20, the positioning pins 241 are positioning protrusions respectively provided above the positive high voltage wire 211 and below the negative high voltage wire 212 (not shown), and the high voltage insert housing 10 is provided with positioning grooves 12 corresponding to the shapes and the number of the positioning pins 241. The arrangement of the locating pins 241 and locating slots 12 provide a locating guide for the connection of the high pressure insert 20 to the high pressure housing 10 when the high pressure insert 20 is inserted into the high pressure housing 10, allowing for faster and more accurate insertion of the high pressure insert 20 into the high pressure housing 10. Of course, the positioning groove 12 may be provided on the high-pressure insert 20, the positioning pin 241 may be provided on the high-pressure housing 10, and the cross-sectional shape of the positioning pin 241 may be circular, rectangular, triangular, etc., and the shapes, the number, and the specific positions of the positioning pins 241 and the positioning groove 12 are not limited herein.
Still further, in order to facilitate the connection of the high-pressure insert 20 and the high-pressure housing 10, the step 24 is provided with a first mounting hole 242 along the periphery thereof, the high-pressure housing 10 is provided with a second mounting hole 13, the crimping piece 30 is provided with a third mounting hole 33 along the periphery thereof, and the high-pressure insert 20, the high-pressure housing 10 and the crimping piece 30 are fixedly connected through the first mounting hole 242, the second mounting hole 13 and the third mounting hole 33. So, adopt connecting pieces such as bolt to pass first mounting hole 242, second mounting hole 13 and third mounting hole 33 in proper order to connect high-pressure plug-in components 20, high-pressure part casing 10 and crimping piece 30 three fixedly, guaranteed high-pressure part shielding structure's installation fixed stability, adopt the connected mode in bolt and hole simultaneously, the connection method is simple, has made things convenient for high-pressure part shielding structure's installation and dismantlement.
The present invention further provides a high voltage component assembly (not shown), where the high voltage component assembly includes a high voltage component (not shown) and a high voltage component shielding structure, and the specific structure of the high voltage component shielding structure refers to the above embodiments. Wherein, the high-voltage part shielding structure is fixed on the shell of the high-voltage part. The high-voltage part can be a high-voltage part such as an electric drive system, a charger, a power converter, an electric heater, an air conditioner compressor, a high-voltage battery and the like.
The present invention further provides a vehicle (not shown), which includes a high-voltage part shielding structure or a high-voltage part assembly, and the specific structure of the high-voltage part shielding structure or the high-voltage part assembly refers to the above embodiments.
The above description is only an alternative embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.