CN216117150U

CN216117150U - Three-in-one wire bending, taper and torsion detector

Info

Publication number: CN216117150U
Application number: CN202121933094.XU
Authority: CN
Inventors: 李广斌
Original assignee: Dongguan Yuehua Electric Industrial Co ltd
Current assignee: Dongguan Yuehua Electric Industrial Co ltd
Priority date: 2021-08-17
Filing date: 2021-08-17
Publication date: 2022-03-22
Anticipated expiration: 2031-08-17

Abstract

The utility model discloses a wire bending, taper and twisting three-in-one detector, which comprises a box body, a transverse adjusting assembly, a longitudinal adjusting assembly, a second clamp seat, a guide wheel, a bending testing assembly, a taper testing assembly, a twisting testing assembly and a weight. The utility model can realize the bending, taper and torsion tests of the sample in the same equipment, has simple structure and convenient disassembly and assembly, effectively reduces the production cost and the labor consumption and improves the detection efficiency.

Description

Three-in-one wire bending, taper and torsion detector

Technical Field

The utility model relates to the field of detection equipment, in particular to a three-in-one wire bending, taper and torsion detector.

Background

After the wire is produced, the bending, taper and torsion performances of the wire need to be detected, and the wire needs to be subjected to repeated bending, taper and torsion tests for many times. In the prior art, the bending, taper and torsion detection needs to be carried out through three devices, the production cost is high, the detection process is complex, and the labor consumption is high.

SUMMERY OF THE UTILITY MODEL

The utility model provides a wire bending, taper and torsion three-in-one detector aiming at the defects in the prior art, and aims to solve the problems in the background technology.

In order to solve the technical problems, the technical scheme adopted by the utility model is as follows: a wire bending, taper and torsion three-in-one detector comprises a box body, a transverse adjusting component, a longitudinal adjusting component, a second clamp seat, a guide wheel, a bending testing component, a taper testing component, a torsion testing component and a weight, wherein the transverse adjusting component is arranged on the box body, the longitudinal adjusting component is arranged on the transverse adjusting component, the second clamp seat is arranged on the transverse adjusting component and connected with the longitudinal adjusting component, the guide wheel is arranged on one end of the second clamp seat, the bending testing component is arranged on the box body, the taper testing component is arranged on the second clamp seat and the box body, the torsion testing component is arranged on the second clamp seat and the box body, and the weight is connected with the bottom end of a tested wire; the bending test assembly comprises a first clamp seat and a bending test clamp, the first clamp seat is arranged on the box body, the bending test clamp is arranged on the first clamp seat, and a first fixing groove for fixing a sample is formed in the bending test clamp; the taper test assembly comprises a taper test fixture, a swing arm and a hanging ring, the taper test fixture is arranged at the other end of the second fixture seat, the swing arm is rotatably arranged on the box body, and the hanging ring is obliquely arranged at one end of the swing arm; twist reverse the test assembly and include that third anchor clamps seat, first twist reverse test fixture and second twist reverse test fixture, first twist reverse test fixture is installed on the other end of second anchor clamps seat, third anchor clamps seat is installed on the box, the second is twisted reverse test fixture and is installed on the third anchor clamps seat, first twist reverse test fixture with the second is twisted reverse test fixture and is in on the same water flat line.

As a further elaboration of the above technical solution:

in the above technical scheme, horizontal adjusting part includes horizontal bottom plate, horizontal slide rail, horizontal slider, horizontal slip table, horizontal adjusting screw and horizontal adjusting nut, horizontal bottom plate is installed on the box, horizontal slide rail is installed on the horizontal bottom plate, horizontal slider with horizontal slide rail sliding connection, horizontal slip table is installed on the horizontal slider, horizontal adjusting screw rotates to be installed on the horizontal bottom plate, horizontal adjusting nut rotates the cover and establishes on the horizontal adjusting screw and with horizontal slider is connected.

In the above technical scheme, vertical adjusting part includes vertical bottom plate, vertical slide rail, vertical slider, vertical slip table, vertical adjusting screw and vertical adjusting nut, vertical slide rail is installed on vertical bottom plate, vertical slider with vertical slide rail sliding connection, vertical slip table is installed and is installed on vertical slider and install on the horizontal slip table, vertical adjusting screw rotates to be installed on vertical bottom plate, vertical adjusting nut rotates the cover and establishes vertical adjusting screw is last and with vertical slider is connected, the bottom surface of second anchor clamps seat with horizontal slip table is connected, the side with vertical slip table is connected.

In the above technical solution, a second fixing groove for fixing a sample is formed in the taper test fixture, and a third fixing groove and a fourth fixing groove for fixing a sample are respectively formed in the first torsion test fixture and the second torsion test fixture.

In above-mentioned technical scheme, still include the calibrated scale, the calibrated scale is installed on the box, the back of first anchor clamps seat, swing arm bottom and third anchor clamps seat back all be provided with calibrated scale matched with pointer.

In the above technical scheme, the wire passing nut is further included, and the wire passing nut is mounted on the second clamp seat and provided with a hole through which a wire can pass.

In the above technical scheme, the second anchor clamps seat includes the bottom plate and places the platform, the bottom and the side of bottom plate are connected with horizontal slip table and vertical slip table respectively, place the platform and install on one end of bottom plate, the leading wheel is installed on the other end of bottom plate.

In the above technical scheme, the second clamp seat further comprises an installation frame and a rotating shaft, the installation frame is installed at one end of the bottom plate, the guide wheel is sleeved on the rotating shaft, and two ends of the rotating shaft are respectively installed in two ends of the installation frame.

In the technical scheme, the device further comprises a touch screen, wherein the touch screen is arranged on the box body and is in signal connection with the bending test assembly, the taper test assembly and the torsion test assembly.

Compared with the prior art, the utility model has the beneficial effects that: the utility model can realize the bending, taper and torsion tests of a sample in the same equipment, when the bending test is needed, the bending test assembly is arranged on the box body for the bending test, when the taper test is needed, the swing arm is arranged on the box body, the taper test fixture is arranged on the second fixture seat for the taper test, when the torsion test is needed, the third fixture seat is arranged on the box body, and the first torsion test fixture is arranged on the second fixture seat for the torsion test.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of a bend test assembly of the present invention;

FIG. 3 is a schematic structural view of a taper test assembly according to the present invention;

FIG. 4 is a schematic diagram of the torsion test assembly of the present invention.

In the figure: 1. a box body; 2. a lateral adjustment assembly; 21. a transverse floor; 22. a transverse slide rail; 23. a transverse slide block; 24. a transverse sliding table; 25. a transverse adjusting screw; 26. a transverse adjusting nut; 3. a longitudinal adjustment assembly; 31. a longitudinal floor; 32. a longitudinal slide rail; 33. a longitudinal slide block; 34. a longitudinal sliding table; 35. a longitudinal adjusting screw; 36. a longitudinal adjustment nut; 4. a second clamp base; 41. a base plate; 42. a placing table; 43. a mounting frame; 44. a rotating shaft; 5. a guide wheel; 6. bending the test assembly; 61. a first clamp base; 62. bending the test fixture; 63. a first fixing groove; 64. erecting edges; 65. transverse edges; 66. a clamping plate; 7. a taper test component; 71. a taper test fixture; 72. swinging arms; 73. a hoisting ring; 74. a second fixing groove; 8. a torsion test assembly; 81. a third clamp seat; 82. a first torsion test fixture; 83. a second torsion test fixture; 84. a third fixing groove; 85. a fourth fixing groove; 9. a touch screen; 10. a dial scale; 11. a pointer; 12. a wire passing nut; 13. and (6) opening holes.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

The embodiments described by referring to the drawings are exemplary and intended to be used for explaining the present application and are not to be construed as limiting the present application. In the description of the present application, it is to be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present application and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated in a particular manner, and thus should not be considered limiting. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise. In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral connections; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate. In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact of the first and second features, or may comprise contact of the first and second features not directly but through another feature in between. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly above and obliquely above the second feature, or simply meaning that the first feature is at a lesser level than the second feature.

As shown in fig. 1-4, a three-in-one tester for wire bending, taper and torsion comprises a box body 1, a transverse adjusting component 2, a longitudinal adjusting component 3, a second clamp seat 4, a guide wheel 5, a bending testing component 6, a taper testing component 7, a torsion testing component 8 and weights, wherein the transverse adjusting component 2 is installed on the box body 1, the longitudinal adjusting component 3 is installed on the transverse adjusting component 2, the second clamp seat 4 is installed on the transverse adjusting component 2 and is connected with the longitudinal adjusting component 3, the guide wheel 5 is installed on one end of the second clamp seat 4, the bending testing component 6 is installed on the box body 1, the taper testing component 7 is installed on the second clamp seat 4 and the box body 1, the torsion testing component 8 is installed on the second clamp seat 4 and the box body 1, the weight is connected with the bottom end of the measured wire.

In this embodiment, as shown in fig. 1 to 4, the clamping device further includes a dial 10, the dial 10 is mounted on the box body 1, and the back of the first clamp seat 61, the bottom end of the swing arm 72 and the back of the third clamp seat 81 are all provided with a pointer 11 matched with the dial.

As shown in fig. 2, the bending test assembly 6 includes a first fixture seat 61 and a bending test fixture 62, the first fixture seat 61 is mounted on the box 1, and the bending test fixture 62 is mounted on the first fixture seat 61 and is provided with a first fixing groove 63 for fixing a sample. The bending test fixture 62 is L-shaped, a vertical edge 64 of the bending test fixture is installed in the first fixture seat 61, and a transverse edge 65 of the bending test fixture is provided with a first fixing groove 63. The transverse edge 65 of the bending test fixture 62 is provided with a clamping plate 66, and the clamping plate 66 is covered on the outer side of the first fixing groove 63. The bending test fixture 62 may be driven by a driving component such as a servo motor to rotate, so as to perform a bending test on the sample wire, which is not limited in this embodiment.

When the bending test fixture works, the first fixture seat 61 is arranged on the box body 1, the pointer 11 is matched with the dial 10 to adjust the first fixture seat 61 to a required position, one end of a sample wire is fixed in the first fixing groove 63 of the bending test fixture 62, the other end of the sample wire is vertically hung with a weight downwards to apply a load, the bending test fixture is started after a test angle, a test speed and test times are set, and the bending test fixture can stop running after the test times are reached.

As shown in fig. 3, the taper test assembly 7 includes a taper test fixture 71, a swing arm 72 and a lifting ring 73, the taper test fixture 71 is mounted at the other end of the second fixture seat 4, the swing arm 72 is rotatably mounted on the box body 1, and the lifting ring 73 is obliquely mounted at one end of the swing arm 72. Specifically, the taper test fixture 7 is provided with a second fixing groove 74 for fixing a sample.

When the device works, the swing arm 72 is arranged on the box body 1, the taper test fixture 71 is arranged on the second fixture seat 4, and the pointer 11 is matched with the dial 10 to adjust the swing arm to a required position; fixing one end of a sample wire in a second fixing groove 74 of the taper testing fixture 71, backwards winding the guide wheel 5 vertically downwards, hanging a weight to apply a load, and enabling the center of the wire to be consistent with the rotating center of the swing arm 72 through the transverse adjusting assembly 2 and the longitudinal adjusting assembly 3; the other end of the sample wire penetrates through the hanging ring 73 to form taper and is fixed, the test angle, the test speed and the test frequency are set, then the test is started, the taper test is carried out, and the operation can be stopped when the test frequency is reached.

Wherein, as shown in fig. 4, the torsion testing assembly 8 comprises a third clamp seat 81, a first torsion testing clamp 82 and a second torsion testing clamp 83, the first torsion testing clamp 82 is installed on the other end of the second clamp seat 4, the third clamp seat 81 is installed on the box body 1, the second torsion testing clamp 83 is installed on the third clamp seat 81, and the first torsion testing clamp 82 and the second torsion testing clamp 83 are on the same horizontal line. Specifically, the first torsion testing jig 81 and the second torsion testing jig 82 are respectively provided with a third fixing groove 84 and a fourth fixing groove 85 for fixing a sample. The first torsion test fixture 82 and the second torsion test fixture 83 may be driven by a driving component such as a servo motor to rotate, so as to perform a torsion test on the sample wire, which is not limited in this embodiment.

When the device works, the third clamp seat 81 is arranged on the box body 1, the first torsion test clamp 82 is arranged on the second clamp seat 84, the pointer 11 is matched with the dial 10 to adjust the third clamp seat 81 to the position, and the third fixing groove 84 and the fourth fixing groove 85 of the first torsion test clamp 82 and the second torsion test clamp 83 are positioned on the same horizontal line through the transverse adjusting assembly 2 and the longitudinal adjusting assembly 3; one end of the sample wire is fixed in a fourth fixing groove 85 of the second torsion test fixture 83, the other end of the sample wire is fixed in a third fixing groove 84 of the first torsion test fixture 82 and is backwards wound around the guide wheel 5 to be vertically downward, a weight is hung to apply a load, the test angle, the test speed and the test frequency are set, the test is started, and the operation can be stopped when the test frequency is reached.

In this embodiment, as shown in fig. 1, fig. 3 and fig. 4, the horizontal adjusting assembly 2 includes horizontal bottom plate 21, horizontal slide rail 22, horizontal slider 23, horizontal slip table 24, horizontal adjusting screw 25 and horizontal adjusting nut 26, horizontal bottom plate 21 is installed on the box 1, horizontal slide rail 22 is installed on the horizontal bottom plate 21, horizontal slider 23 with horizontal slide rail 22 sliding connection, horizontal slip table 24 is installed on horizontal slider 23, horizontal adjusting screw 25 rotates to be installed on horizontal bottom plate 21, horizontal adjusting nut 26 rotates the cover and establishes on horizontal adjusting screw 25 and with horizontal slider 23 is connected. The transverse adjusting screw 25 drives the transverse adjusting nut 26 to move transversely, so as to drive the transverse slider 23 to move transversely on the transverse slide rail 22, and thus drive the transverse sliding table 24 to move transversely.

In this embodiment, as shown in fig. 1, fig. 3 and fig. 4, the longitudinal adjusting assembly 3 includes a longitudinal bottom plate 31, a longitudinal slide rail 32, a longitudinal slide block 33, a longitudinal slide table 34, a longitudinal adjusting screw 35 and a longitudinal adjusting nut 36, the longitudinal slide rail 32 is installed on the longitudinal bottom plate 31, the longitudinal slide block 33 and the longitudinal slide rail 32 are slidably connected, the longitudinal slide table 34 is installed on the longitudinal slide block 33 and installed on the transverse slide table 34, the longitudinal adjusting screw 35 is installed in a rotating manner on the longitudinal bottom plate 31, the longitudinal adjusting nut 36 is sleeved in a rotating manner on the longitudinal adjusting screw 35 and connected with the longitudinal slide block 33, the bottom surface of the second clamp seat 4 is connected with the transverse slide table 24, and the side surface is connected with the longitudinal slide table 34. The longitudinal adjusting screw 35 drives the longitudinal adjusting nut 36 to move transversely, so as to drive the longitudinal slide block 33 to move longitudinally on the longitudinal slide rail 32, and thus drive the longitudinal slide table 34 to move longitudinally.

In this embodiment, as shown in fig. 3 and 4, the clamp further includes a nut 12, where the nut 12 is installed on the second clamp seat 4 and is provided with an opening 13 through which a wire can pass. The sample wire rod passes behind trompil 13 and is down perpendicularly around leading wheel 5 for the wire rod sets up more stably, guarantees experimental degree of accuracy.

As shown in fig. 3 and 4, the second clamp base 4 includes a bottom plate 41 and a placing table 42, the bottom and the side of the bottom plate 41 are respectively connected to the transverse sliding table 24 and the longitudinal sliding table 34, the placing table 42 is installed on one end of the bottom plate 41, and the guide wheel 5 is installed on the other end of the bottom plate 41. Specifically, second anchor clamps seat 4 still includes mounting bracket 43 and pivot 44, mounting bracket 43 is installed one of bottom plate 41 is served, 5 covers of leading wheel are established on the pivot 44, install respectively at the both ends of pivot 44 in the both ends of mounting bracket 43.

In this embodiment, as shown in fig. 1, the bending tester further includes a touch screen 9, where the touch screen 9 is installed on the box 1 and is in signal connection with the bending test component 6, the taper test component 7, and the torsion test component 8.

The utility model can realize the bending, taper and torsion tests of a sample in the same equipment, when the bending test is needed, the bending test component 6 is arranged on the box body 1 for the bending test, when the taper test is needed, the swing arm 72 is arranged on the box body 1, the taper test fixture 71 is arranged on the second fixture seat 4 for the taper test, when the torsion test is needed, the third fixture seat 81 is arranged on the box body 1, and the first torsion test fixture 82 is arranged on the second fixture seat 4 for the torsion test.

The technical scope of the present invention is not limited to the above embodiments, and any modifications, equivalent variations and modifications made to the above embodiments according to the technical spirit of the present invention still fall within the technical scope of the present invention.

Claims

1. A three-in-one tester for bending, conicity and torsion of a wire rod is characterized by comprising a box body, a transverse adjusting component, a longitudinal adjusting component, a second clamp seat, a guide wheel, a bending testing component, a conicity testing component, a torsion testing component and a weight, wherein the transverse adjusting component is arranged on the box body, the longitudinal adjusting component is arranged on the transverse adjusting component, the second clamp seat is arranged on the transverse adjusting component and connected with the longitudinal adjusting component, the guide wheel is arranged on one end of the second clamp seat, the bending testing component is arranged on the box body, the conicity testing component is arranged on the second clamp seat and the box body, the torsion testing component is arranged on the second clamp seat and the box body, and the weight is connected with the bottom end of the tested wire rod; the bending test assembly comprises a first clamp seat and a bending test clamp, the first clamp seat is arranged on the box body, the bending test clamp is arranged on the first clamp seat, and a first fixing groove for fixing a sample is formed in the bending test clamp; the taper test assembly comprises a taper test fixture, a swing arm and a hanging ring, the taper test fixture is arranged at the other end of the second fixture seat, the swing arm is rotatably arranged on the box body, and the hanging ring is obliquely arranged at one end of the swing arm; twist reverse the test assembly and include that third anchor clamps seat, first twist reverse test fixture and second twist reverse test fixture, first twist reverse test fixture is installed on the other end of second anchor clamps seat, third anchor clamps seat is installed on the box, the second is twisted reverse test fixture and is installed on the third anchor clamps seat, first twist reverse test fixture with the second is twisted reverse test fixture and is in on the same water flat line.

2. The wire bending, taper and torsion three-in-one detection machine according to claim 1, wherein the transverse adjusting assembly comprises a transverse bottom plate, a transverse sliding rail, a transverse sliding block, a transverse sliding table, a transverse adjusting screw and a transverse adjusting nut, the transverse bottom plate is mounted on the box body, the transverse sliding rail is mounted on the transverse bottom plate, the transverse sliding block is in sliding connection with the transverse sliding rail, the transverse sliding table is mounted on the transverse sliding block, the transverse adjusting screw is rotatably mounted on the transverse bottom plate, and the transverse adjusting nut is rotatably mounted on the transverse adjusting screw and connected with the transverse sliding block.

3. The wire bending, taper and torsion three-in-one detector according to claim 2, wherein the longitudinal adjusting assembly comprises a longitudinal bottom plate, a longitudinal sliding rail, a longitudinal sliding block, a longitudinal sliding table, a longitudinal adjusting screw and a longitudinal adjusting nut, the longitudinal sliding rail is mounted on the longitudinal bottom plate, the longitudinal sliding block is connected with the longitudinal sliding rail in a sliding manner, the longitudinal sliding table is mounted on the longitudinal sliding block and mounted on the transverse sliding table, the longitudinal adjusting screw is mounted on the longitudinal bottom plate in a rotating manner, the longitudinal adjusting nut is rotatably mounted on the longitudinal adjusting screw and connected with the longitudinal sliding block, the bottom surface of the second clamp seat is connected with the transverse sliding table, and the side surface of the second clamp seat is connected with the longitudinal sliding table.

4. The wire bending, taper and torsion three-in-one tester as claimed in claim 1, wherein a second fixing groove for fixing a sample is formed on the taper test fixture, and a third fixing groove and a fourth fixing groove for fixing a sample are respectively formed on the first torsion test fixture and the second torsion test fixture.

5. The three-in-one wire bending, taper and torsion detector as claimed in claim 1, further comprising a dial, wherein the dial is mounted on the box, and the back of the first clamp seat, the bottom of the swing arm and the back of the third clamp seat are all provided with a pointer matched with the dial.

6. The wire bending, taper and torsion three-in-one detecting machine as claimed in claim 1, further comprising a wire nut, wherein the wire nut is mounted on the second clamp seat and is provided with an opening through which the wire passes.

7. The wire bending, taper and torsion three-in-one detection machine according to claim 3, wherein the second clamp seat comprises a bottom plate and a placing table, the bottom and the side surface of the bottom plate are respectively connected with a transverse sliding table and a longitudinal sliding table, the placing table is arranged at one end of the bottom plate, and the guide wheel is arranged at the other end of the bottom plate.

8. The three-in-one wire bending, taper and torsion detector as claimed in claim 7, wherein the second fixture seat further comprises a mounting frame and a rotating shaft, the mounting frame is mounted on one end of the bottom plate, the guide wheel is sleeved on the rotating shaft, and two ends of the rotating shaft are respectively mounted in two ends of the mounting frame.

9. The three-in-one wire bending, taper and torsion detector as claimed in claim 1, further comprising a touch screen, wherein the touch screen is mounted on the box body and is in signal connection with the bending test assembly, the taper test assembly and the torsion test assembly.