A preparation mould for special-shaped is able to bear or endure firebrick
Technical Field
The utility model belongs to the technical field of brick making molds, and particularly relates to a mold for manufacturing special-shaped refractory bricks.
Background
The refractory brick is called firebrick for short, is made of refractory clay or other refractory raw materials by firing and is made of refractory materials with certain shape and size. The refractory brick is mainly used for bricking smelting furnaces and can resist the high temperature of 1580-1770 ℃. The brick can be divided into fired brick, unfired brick, fused cast brick and refractory heat-insulating brick according to the preparation process; the brick can be divided into standard type bricks, common bricks, special-shaped bricks and the like according to the shape and the size, wherein the standard bricks are directly formed by a press machine through a standard mould, the batch size is large, and the production efficiency is high. The special-shaped brick needs a special mould to manufacture when in production, as shown in figure 11, the special-shaped brick is a brick type used by a coke oven ventilating duct, and the appearance characteristics of the brick type refractory brick are as follows: the middle part of the brick body is provided with a through hole which is a vent hole of a coke oven vent pipe, when the refractory brick is horizontally placed on the ground, the central line of the through hole deviates a certain angle relative to an X axis and also deviates a certain angle relative to a Y axis, in addition, in the brick making process, the central line of the through hole keeps vertical arrangement relative to the horizontal ground when in need, the traditional special-shaped brick making mold cannot meet the production requirement, and therefore, the problem is solved by an urgent need of the making mold for the special-shaped refractory brick.
Disclosure of Invention
The utility model aims to solve the technical problems and provides a manufacturing mold for special-shaped refractory bricks, which is simple and reasonable in structural design and convenient to use, and can design the surfaces of the mold, which are in contact with six surfaces of the refractory bricks, into inclined structures under the condition that the central line of a through hole of the refractory bricks is vertical to a horizontal plane, so that the production requirements of special-shaped bricks are met.
The technical scheme adopted by the utility model is as follows: a manufacturing die for special-shaped refractory bricks comprises a base, wherein a movable plugging plate I, a movable plugging plate II, a movable side plate I and a movable side plate II are arranged around the base in a winding manner, the movable plugging plate I is arranged opposite to the movable plugging plate II, and the movable side plate I is arranged opposite to the movable side plate II; the outer surfaces of the movable plugging plate I, the movable plugging plate II, the movable side plate I and the movable side plate II are planes, the middle position of the inner side surface of the movable plugging plate I is provided with an inclined surface I, the middle position of the inner side surface of the movable plugging plate II is provided with an inclined surface II parallel to the inclined surface I, the middle position of the inner side surface of the movable side plate I is provided with an inclined surface III, and the middle position of the inner side surface of the movable side plate II is provided with an inclined surface IV parallel to the inclined surface.
The base comprises a bottom plate and a seat block fixedly arranged on the upper surface of the bottom plate, the peripheral surfaces of the seat block are perpendicular to the upper surface of the bottom plate, the top surface of the seat block is an inclined surface, and a first circular hole, perpendicular to the bottom plate, of a central line is formed in the middle of the seat block.
The cover body is arranged above the seat block, the peripheral surface of the cover body is perpendicular to the upper surface of the cover body, the lower surface of the cover body is an inclined surface and is parallel to the top surface of the seat block, a second round hole penetrating through the cover body is formed in the middle of the cover body, the second round hole is equal to the first round hole in size, the central lines of the second round hole and the first round hole coincide with each other, and a core body is arranged in the second round hole and the first round hole in a penetrating mode.
The periphery of the base is provided with vertical plates for positioning the movable blocking plate I, the movable blocking plate II, the movable side plate I and the movable side plate II, and the four vertical plates form a frame structure.
This kind of a preparation mould for special-shaped is able to bear or endure firebrick, when using, in the back is accomplished in the equipment of stifled board one, stifled board two, the sideboard of living two, base, lid and core, can form the die cavity of a special-shaped brick in the inside of mould, and the overall structure in the die cavity is: the upper surface and the lower surface are parallel to each other, the upper surface and the lower surface are inclined to the horizontal plane, the left surface and the right surface are parallel to each other, a certain included angle is formed between the left surface and the right surface and the vertical plane, the front surface and the rear surface are parallel to each other, a certain included angle is formed between the front surface and the rear surface and the vertical plane, and a core body with a central line perpendicular to the horizontal plane is arranged in the middle of the die cavity. When the fireproof brick is manufactured, a proper amount of fireproof materials are added into a die cavity, then the cover body is installed into the die cavity and penetrates through the core body, the special-shaped brick is pressed and formed by a press machine, after the special-shaped brick is formed, a frame formed by the vertical plates on the outer side is removed, then the movable blocking plate I, the movable blocking plate II, the movable side plate I, the movable side plate II, the cover body and the core body are removed, the formed fireproof brick is taken down from the base, and the manufacturing process is completed.
The outer surfaces of the movable blocking plate I, the movable blocking plate II, the movable side plate I and the movable side plate II are all planes; the purpose of this is: the outer surface is designed into a plane, so that the four plate structures are attractive, and the outer frame formed by the four vertical plates can be conveniently positioned, and the requirements of installation and fixation are met.
The middle position of the inner side surface of the first movable blocking plate is provided with a first inclined surface, the middle position of the inner side surface of the second movable blocking plate is provided with a second inclined surface which is parallel to the first inclined surface, the middle position of the inner side surface of the first movable edge plate is provided with a third inclined surface, and the middle position of the inner side surface of the second movable edge plate is provided with a fourth inclined surface which is parallel to the first inclined surface; the purpose of this is: the four inclined planes are mainly used for corresponding to the front, the rear, the left and the right surfaces of the special-shaped brick, and the manufacturing requirements of the special-shaped brick are met.
The utility model has the beneficial effects that:
the utility model has simple design structure and convenient use, and can design the surfaces of the die which are in contact with six surfaces of the refractory bricks into an inclined structure under the condition that the central line of the through hole of the refractory brick is vertical to the horizontal plane, thereby meeting the production requirement of the special-shaped brick.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is an exploded view of the present invention;
FIG. 3 is a perspective view of a hidden vertical plate and a movable side plate II of the present invention;
FIG. 4 is a reference drawing of the present invention;
FIG. 5 is a perspective view of a first removable closure panel of the present invention;
FIG. 6 is a perspective view of a second movable blocking plate of the present invention;
FIG. 7 is a perspective view of a first live edge panel of the present invention;
FIG. 8 is a perspective view of a second raised edge panel of the present invention;
FIG. 9 is a perspective view of the base of the present invention;
FIG. 10 is a perspective view of the cover of the present invention;
FIG. 11 is a perspective view of a refractory brick.
The labels in the figure are: 1. a base; 101. a base plate; 102. a base body; 103. a first round hole; 2. a first movable blocking plate; 201. a first inclined surface; 3. a second movable blocking plate; 301. a second inclined surface; 4. a first movable edge plate; 401. a third inclined surface; 5. a second movable side plate; 501. a fourth inclined surface; 6. a cover body; 601. a second round hole; 7. a core body; 8. a vertical plate; 9. a mold cavity.
Detailed Description
The following detailed description of embodiments of the utility model is provided in connection with the accompanying drawings.
As shown in the figure, the mold for manufacturing the special-shaped refractory bricks comprises a base 1, wherein a movable plugging plate I2, a movable plugging plate II 3, a movable side plate I4 and a movable side plate II 5 are wound around the base 1, the movable plugging plate I2 and the movable plugging plate II 3 are arranged oppositely, and the movable side plate I4 and the movable side plate are arranged oppositely;
the outer surfaces of the first movable blocking plate 2, the second movable blocking plate 3, the first movable side plate 4 and the second movable side plate 5 are all planes, and a first inclined surface 201 is arranged in the middle of the inner side surface of the first movable blocking plate 2, wherein as shown in fig. 5, the thickness of the first movable blocking plate 2 is gradually reduced from top to bottom, and the first inclined surface 201 is inclined towards the outer side surface of the first movable blocking plate 2 in the top-to-bottom direction and is inclined from one end to the other end in the horizontal direction.
The middle position of the inner side surface of the second movable blocking plate 3 is provided with a second inclined surface 301 which is parallel to the first inclined surface 201, wherein, as shown in fig. 6, the thickness of the second movable blocking plate 3 is gradually increased from top to bottom, and the second inclined surface 301 is inclined from one end to the other end in the horizontal direction as well as from the top to the bottom direction towards the inner side surface of the second movable blocking plate 3.
The middle position of the inner side surface of the first movable edge plate 4 is provided with a third inclined surface 401, wherein, as shown in fig. 7, the thickness of the first movable edge plate 4 is gradually increased from top to bottom, and the third inclined surface 401 is not only in an inclined structure in the vertical direction, but also in an inclined structure in the horizontal direction.
The middle position of the inner side surface of the second movable edge plate 5 is provided with a fourth inclined surface 501 parallel to the inclined surface, wherein, as shown in fig. 8, the thickness of the second movable edge plate 5 is gradually reduced from top to bottom, and the fourth inclined surface 501 is not only in an inclined structure in the vertical direction, but also in an inclined structure in the horizontal direction.
After assembly, the lower planes of the inner sides of the first movable blocking plate 2, the second movable blocking plate 3, the first movable side plate 4 and the second movable side plate 5 are respectively attached to the peripheral surfaces of the seat body 102.
The base 1 comprises a bottom plate 101 and a seat block fixedly arranged on the upper surface of the bottom plate 101, the peripheral surface of the seat block is perpendicular to the upper surface of the bottom plate 101, the top surface of the seat block is an inclined surface, a first round hole 103 with a central line perpendicular to the bottom plate 101 is arranged in the middle of the seat block, a cover body 6 is arranged above the seat block, the peripheral surface of the cover body 6 is perpendicular to the upper surface of the cover body 6, the lower surface of the cover body 6 is an inclined surface and parallel to the top surface of the seat block, a second round hole 601 penetrating through the cover body 6 is arranged in the middle of the cover body 6, the size of the second round hole 601 is equal to that of the first round hole 103, the central line is coincident with each other, a core body 7 is arranged in the second round hole 601 and the first round hole 103 in a penetrating manner, the upper surface of the seat block forms the lower surface of a special-shaped brick, the lower surface of the cover body 6 forms the upper surface of the special-shaped brick, the upper surface of the seat block is parallel to the lower surface of the cover body 6, so as to ensure that the upper and lower surfaces of the special-shaped brick are parallel to each other, the manufacturing quality of the brick body can be ensured.
The periphery of base 1 is equipped with the riser 8 that is used for going on fixing a position movable closure plate 2, movable closure plate two 3, movable side plate 4 and movable side plate two 5, and four risers 8 form frame structure, and the frame structure that riser 8 is constituteed is used for fixing a position the mould board of inside, guarantees the stable in structure of pressing the brick in-process mould.
When the manufacturing mold for the special-shaped refractory bricks is used, after the movable blocking plate I2, the movable blocking plate II 3, the movable side plate I4, the movable side plate II 5, the base 1, the cover body 6 and the core body 7 are assembled, a mold cavity 9 of a special-shaped brick can be formed in the mold (as shown in fig. 4, the mold cavity 9 is a structure formed by a black thickened graph), and the integral structure in the mold cavity 9 is as follows: the upper surface and the lower surface are parallel to each other, the upper surface and the lower surface are inclined to the horizontal plane, the left surface and the right surface are parallel to each other, a certain included angle is formed between the left surface and the right surface and the vertical plane, the front surface and the rear surface are parallel to each other, a certain included angle is formed between the front surface and the rear surface and the vertical plane, and a core body 7 with a central line perpendicular to the horizontal plane is arranged in the middle of the die cavity 9. During manufacturing, firstly adding a proper amount of refractory material into the die cavity 9, then loading the cover body 6 into the die cavity 9, penetrating through the core body 7, pressing and forming the special-shaped brick by using a press machine, firstly removing a frame consisting of the vertical plates 8 on the outer side after forming, then removing the movable blocking plate I2, the movable blocking plate II 3, the movable side plate I4, the movable side plate II 5, the cover body 6 and the core body 7, and taking down the formed refractory brick from the base 1 to finish the manufacturing process.