CN216097123U - Welding set is used in processing of fork truck sheet metal component convenient to upset - Google Patents

Welding set is used in processing of fork truck sheet metal component convenient to upset Download PDF

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Publication number
CN216097123U
CN216097123U CN202122105424.2U CN202122105424U CN216097123U CN 216097123 U CN216097123 U CN 216097123U CN 202122105424 U CN202122105424 U CN 202122105424U CN 216097123 U CN216097123 U CN 216097123U
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China
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sheet metal
supporting seat
welding
metal part
splint
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CN202122105424.2U
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Chinese (zh)
Inventor
谢剑峰
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Hangzhou Lingchong Machinery Co ltd
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Hangzhou Lingchong Machinery Co ltd
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Abstract

The utility model discloses a welding device convenient to turn over and used for machining a forklift sheet metal part. According to the welding device, the first supporting seat, the rotating motor, the connecting shaft, the electric push rod, the second supporting seat, the movable seat, the adjusting disc, the adjusting groove, the positioning hole, the positioning pin and the through hole are arranged, when a thicker sheet metal part is welded, after one side of the sheet metal part is welded, the rotating motor is started, the rotating motor drives the clamping plate on one side to turn over through the connecting shaft, the clamping plate drives the clamping plate on the other side to turn over synchronously through the connection relation of the clamping plate and the limiting baffle, so that the sheet metal part is driven to turn over synchronously for 180 degrees through the rotation of the clamping plates on two sides and the welding operation is carried out on the other side of the sheet metal part, and therefore the welding joint of the sheet metal part can be firmly and tightly welded conveniently through the welding of the two sides of the thick sheet metal part.

Description

Welding set is used in processing of fork truck sheet metal component convenient to upset
Technical Field
The utility model relates to the technical field of sheet metal part machining, in particular to a welding device convenient to overturn and used for machining a forklift sheet metal part.
Background
The sheet metal part is a product processed by a sheet metal process, and can not be separated everywhere in life, and is manufactured by filament power supply winding, laser cutting, heavy processing, metal bonding, metal drawing, plasma cutting, precise welding, roll forming, sheet metal bending forming, die forging and water jet cutting;
when welding operation is carried out on thicker sheet metal parts, only single-side welding can cause the welding seam to be not tight enough, so that deformation and looseness are easily generated in the use process of the sheet metal parts, and the welding effect of the sheet metal parts is reduced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a welding device for processing a forklift sheet metal part, which is convenient to turn over and aims to solve the problem that single-side welding in the background technology is not firm enough.
In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a fork truck is welding set for sheet metal component processing convenient to upset, the frame is installed to the one end at base top, and the cylinder is installed on the top of frame, the fly leaf is installed to the output of cylinder, and the bottom of fly leaf installs the electromagnetism slide rail, the electromagnetism slider is installed to the bottom of electromagnetism slide rail, and the bottom of electromagnetism slider installs welder, electric putter is all installed to the both sides on base top, and electric putter's top installs first supporting seat and second supporting seat respectively, the internally mounted of first supporting seat has the rotating electrical machines, the connecting axle is installed to the inboard of first supporting seat, the sliding seat is installed to the inboard of second supporting seat, splint are all installed to the inboard of connecting axle and sliding seat, and install limit baffle between the one end of splint.
Preferably, the locating levers are installed at the two ends of the two sides of the top of the base, and vertically penetrate through the first supporting seat and the second supporting seat.
Preferably, the purifying box is installed to the one end that the base top is close to the frame, and the suction head is installed to one side on purifying box top, the aspirator pump is installed to the inside bottom of purifying box, and the air intake of aspirator pump is connected with the suction head through the air-supply line, the air outlet pipe is installed to the air outlet of aspirator pump, the filter screen is installed to the inside one side of keeping away from the aspirator pump of purifying box, and one side that the aspirator pump was kept away from to the filter screen is provided with the active carbon adsorption layer.
Preferably, the inside both ends of splint all are provided with positioning mechanism, positioning mechanism includes the activity groove, and the activity groove all sets up the inside at splint, the equal movable mounting in inside of activity groove has the movable block, and the bottom of movable block all installs positioning spring, the top of the splint of activity groove top all is provided with the thread groove, and the equal movable mounting in inside of thread groove has the threaded rod, the clamp plate is all installed to one side that the locating lever was kept away from to the movable block.
Preferably, one side that the second supporting seat is close to the splint is provided with the adjustment tank, and one side that the splint are close to the second supporting seat installs the adjustment disk, adjustment disk and adjustment tank swing joint, the inside of adjustment tank is provided with the locating hole, and the inside of locating hole has the locating pin through-hole movable mounting.
Preferably, the bottom of clamp plate all installs the slipmat, and the bottom of slipmat all evenly is provided with anti-skidding arch.
Preferably, the top of aspirator is the design of loudspeaker form, and the inside top of aspirator is provided with the filter screen.
Compared with the prior art, the utility model has the beneficial effects that: the welding device for processing the forklift sheet metal part convenient to overturn not only realizes the function of overturning processing, but also realizes the function of convenient purification, and simultaneously realizes the function of convenient clamping;
(1) after welding of one side of the sheet metal part is completed, a rotating motor is started, the rotating motor drives a clamping plate on one side to turn over through a connecting shaft, the clamping plate drives a clamping plate on the other side to turn over synchronously through the connection relation with a limiting baffle plate, so that the sheet metal part is driven to turn over 180 degrees synchronously through the rotation of the clamping plates on two sides and welding operation is performed on the other side of the sheet metal part, the welding joint of the sheet metal part can be firmly and compactly ensured by welding the two sides of the thick sheet metal part, the welding quality of the sheet metal part is further improved, the practicability of the device is enhanced, after the turning is completed, the positioning hole and the through hole are positioned on the same horizontal line, the positioning pin is placed in the positioning hole to limit and fix the adjusting disc conveniently, the stability of the clamping plates on two sides is ensured, and the sheet metal part is not easy to shake;
(2) the air suction pump is started in the welding process, the air suction pump absorbs gas generated in welding through the air inlet pipe and the air suction head, and after the gas is filtered through the filter screen, the gas is subjected to the action of the activated carbon adsorption layer so as to purify and absorb harmful gas doped in the gas, so that the harm of the welding gas to the health of workers in long-time work is avoided, the purification degree of the working environment is improved, and the practicability of the device is enhanced;
(3) the utility model discloses a sheet metal component of welding, including clamp plate, clamping plate, stop baffle, threaded rod, movable block, regulation clamp plate, the top at splint is placed through treating welded sheet metal component with two, and it makes it inconsistent with stop baffle to promote the sheet metal component, will treat the junction of welding sheet metal component and merge back rotatory threaded rod, the threaded rod through with the thread connection effect between the thread groove promote the movable block and go up and down, so that highly make its sheet metal component that is applicable to different thickness through regulation clamp plate, the practicality of device has been improved, when clamp plate and sheet metal component contact, through slipmat and the bellied effect of antiskid so that further improve its frictional force, strengthen the stability of sheet metal component when the welding.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic front sectional view of the present invention;
FIG. 2 is a schematic top cross-sectional view of the present invention;
FIG. 3 is a schematic top sectional view of the adjusting plate of the present invention;
FIG. 4 is a schematic three-dimensional structure of the adjusting plate of the present invention;
FIG. 5 is a schematic front sectional view of the positioning mechanism of the present invention;
fig. 6 is a schematic front sectional view of the purification box of the present invention.
The reference numerals in the figures illustrate: 1. positioning a rod; 2. a first support base; 3. a rotating electric machine; 4. a connecting shaft; 5. an electric push rod; 6. a base; 7. a purification box; 8. a splint; 9. a second support seat; 10. a movable seat; 11. a frame; 12. a welding gun; 13. a positioning mechanism; 1301. a threaded rod; 1302. a movable block; 1303. a positioning spring; 1304. pressing a plate; 1305. a thread groove; 1306. a movable groove; 14. a limit baffle; 15. an adjusting disk; 16. an adjustment groove; 17. positioning holes; 18. positioning pins; 19. a through hole; 20. a non-slip mat; 21. an air suction head; 22. an air inlet pipe; 23. a getter pump; 24. an air outlet pipe; 25. an activated carbon adsorption layer; 26. a filter screen; 27. an electromagnetic slider; 28. an electromagnetic slide rail; 29. a cylinder; 30. a movable plate.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without any inventive step, are within the scope of the present invention.
Referring to fig. 1-6, an embodiment of the present invention is shown: a welding device convenient for overturning and used for processing a forklift sheet metal part comprises a base 6;
positioning rods 1 are arranged at two ends of two sides of the top of the base 6, and the positioning rods 1 vertically penetrate through the inside of the first supporting seat 2 and the second supporting seat 9;
specifically, as shown in fig. 1 and 2, when in use, the stability of the first support seat 2 and the second support seat 9 during lifting is improved by the action of the positioning rod 1, so that the first support seat and the second support seat are not easy to deviate;
the top of the base 6 is provided with a purifying box 7 near one end of the frame 11, one side of the top end of the purifying box 7 is provided with an air suction head 21, the bottom end inside the purifying box 7 is provided with an air suction pump 23, the type of the air suction pump 23 can be 2BV-2070, the air suction pump 23 is connected with commercial power through a wire, an air inlet of the air suction pump 23 is connected with the air suction head 21 through an air inlet pipe 22, an air outlet pipe 24 is arranged at an air outlet of the air suction pump 23, one side of the inside of the purifying box 7 far away from the air suction pump 23 is provided with a filter screen 26, and one side of the filter screen 26 far away from the air suction pump 23 is provided with an active carbon adsorption layer 25;
specifically, as shown in fig. 6, when in use, the air suction pump 23 is started, the air suction pump 23 absorbs the gas generated during welding through the air inlet pipe 22 and the air suction head 21, and after the gas is filtered through the filter screen 26, the harmful gas doped in the air is purified and absorbed through the action of the activated carbon adsorption layer 25, so that the harm to the health of workers during long-time work is avoided, the purification degree of the working environment is improved, and the practicability of the device is enhanced;
the top end of the air suction head 21 is in a trumpet-shaped design, and a filter screen is arranged at the top end inside the air suction head 21;
specifically, as shown in fig. 6, when in use, the top end of the air suction head 21 is in a horn-shaped design, and the top end inside the air suction head 21 is provided with a filter screen, so that the air suction range is further expanded, and the practicability of the device is improved;
a rack 11 is installed at one end of the top of the base 6, an air cylinder 29 is installed at the top end of the rack 11, the type of the air cylinder 29 can be SC160X25, the air cylinder 29 is connected with commercial power through a wire, a movable plate 30 is installed at the output end of the air cylinder 29, an electromagnetic slide rail 28 is installed at the bottom end of the movable plate 30, an electromagnetic slide block 27 is installed at the bottom end of the electromagnetic slide rail 28, a welding gun 12 is installed at the bottom end of the electromagnetic slide block 27, electric push rods 5 are installed on two sides of the top end of the base 6, and a first supporting seat 2 and a second supporting seat 9 are installed at the top end of each electric push rod 5;
an adjusting groove 16 is formed in one side, close to the clamping plate 8, of the second supporting seat 9, an adjusting disc 15 is installed on one side, close to the second supporting seat 9, of the clamping plate 8, the adjusting disc 15 is movably connected with the adjusting groove 16, a positioning hole 17 is formed in the adjusting groove 16, and a positioning pin 18 is movably installed in the positioning hole 17 through a through hole 19;
specifically, as shown in fig. 3 and 4, when the clamping device is used, the clamping plate 8 is driven to turn over under the action of the adjusting plate 15, after the turning over is completed, the positioning hole 17 and the through hole 19 are positioned on the same horizontal line, and the positioning pin 18 is placed in the positioning hole 17 so as to limit and fix the adjusting plate 15, so that the stability of the clamping plates 8 on two sides is ensured, and the clamping plates 8 are not easy to shake;
a rotating motor 3 is installed inside the first supporting seat 2, the type of the rotating motor 3 can be Y90S-2, the rotating motor 3 is connected with commercial power through a wire, a connecting shaft 4 is installed on the inner side of the first supporting seat 2, a movable seat 10 is installed on the inner side of the second supporting seat 9, and clamping plates 8 are installed on the inner sides of the connecting shaft 4 and the movable seat 10;
the two ends of the interior of the clamping plate 8 are respectively provided with a positioning mechanism 13, each positioning mechanism 13 comprises a movable groove 1306, the movable grooves 1306 are respectively arranged in the clamping plate 8, movable blocks 1302 are movably arranged in the movable grooves 1306, positioning springs 1303 are respectively arranged at the bottom ends of the movable blocks 1302, threaded grooves 1305 are respectively arranged at the top ends of the clamping plates 8 above the movable grooves 1306, threaded rods 1301 are respectively movably arranged in the threaded grooves 1305, and a pressing plate 1304 is respectively arranged on one side, away from the positioning rod 1, of each movable block 1302;
specifically, as shown in fig. 5, when the device is used, by rotating the threaded rod 1301, the threaded rod 1301 pushes the movable block 1302 to lift through the threaded connection between the threaded rod and the threaded groove 1305, so that the device is suitable for sheet metal parts with different thicknesses by adjusting the height of the pressing plate 1304, and the practicability of the device is improved;
the bottom ends of the pressing plates 1304 are all provided with anti-skid pads 20, and the bottom ends of the anti-skid pads 20 are all uniformly provided with anti-skid bulges;
specifically, as shown in fig. 5, when in use, the friction force of the sheet metal part is further improved by the action of the anti-slip pad 20 and the anti-slip protrusions, so that the stability of the sheet metal part during welding is enhanced;
and a limit baffle 14 is arranged between one ends of the clamping plates 8.
The working principle is as follows: when the welding clamp is used, firstly, two sheet metal parts to be welded are placed at the top of the clamping plate 8, the sheet metal parts are pushed to be abutted against the limiting baffle 14, the connecting parts of the sheet metal parts to be welded are combined, then the threaded rod 1301 is rotated, the height of the pressing plate 1304 is adjusted according to the thickness of the sheet metal parts, and the sheet metal parts are tightly attached to the sheet metal parts so as to improve the stability of the sheet metal parts during welding;
secondly, after clamping is completed, the air cylinder 29 is started to drive the welding gun 12 to descend, the welding gun 12 is welded along the joint of the sheet metal part through the sliding of the electromagnetic slide block 27 on the electromagnetic slide rail 28, after one side of the sheet metal part is welded, the rotating motor 3 is started to drive the clamping plate 8 on one side to turn over, the clamping plate 8 drives the clamping plate 8 on the other side to turn over synchronously through the connection relation with the limiting baffle 14, so that the sheet metal part is driven to turn over 180 degrees synchronously through the rotation of the clamping plates 8 on the two sides and welding operation is carried out on the other side of the sheet metal part, the welding joint of the sheet metal part can be ensured to be firm through the operation of double-side welding, after the turning is completed, the positioning hole 17 and the through hole 19 are positioned on the same horizontal line, and the positioning pin 18 is placed in the positioning hole 17 to limit and fix the adjusting disc 15, so that secondary welding is facilitated;
and finally, starting the suction pump 23 in the welding process, absorbing the gas generated in the welding process through the air inlet pipe 22 and the suction head 21, filtering the gas through the filter screen 26, and purifying and absorbing the harmful gas doped in the gas through the action of the activated carbon adsorption layer 25, so as to avoid harm to the health of workers in long-time work.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The above-described embodiments of the apparatus are merely illustrative, and the units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment. One of ordinary skill in the art can understand and implement it without inventive effort.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (7)

1. The utility model provides a fork truck is welding set for sheet metal component processing convenient to upset, includes base (6), its characterized in that: frame (11) is installed to the one end at base (6) top, and cylinder (29) are installed on the top of frame (11), fly leaf (30) is installed to the output of cylinder (29), and electromagnetism slide rail (28) are installed to the bottom of fly leaf (30), electromagnetism slider (27) is installed to the bottom of electromagnetism slide rail (28), and welder (12) are installed to the bottom of electromagnetism slider (27), electric putter (5) are all installed to the both sides on base (6) top, and first supporting seat (2) and second supporting seat (9) are installed respectively to the top of electric putter (5), the internally mounted of first supporting seat (2) has rotating electrical machines (3), connecting axle (4) is installed to the inboard of first supporting seat (2), movable seat (10) are installed to the inboard of second supporting seat (9), splint (8) are all installed to the inboard of connecting axle (4) and movable seat (10), and a limit baffle (14) is arranged between one ends of the clamping plates (8).
2. The welding device convenient to overturn for machining of forklift sheet metal parts as claimed in claim 1, is characterized in that: locating levers (1) are all installed at the two ends of the two sides of the top of the base (6), and the locating levers (1) vertically penetrate through the inside of the first supporting seat (2) and the inside of the second supporting seat (9).
3. The welding device convenient to overturn for machining of forklift sheet metal parts as claimed in claim 1, is characterized in that: purification case (7) are installed to base (6) top one end that is close to frame (11), and one side on purification case (7) top installs aspirator head (21), aspirator pump (23) are installed to the inside bottom of purification case (7), and the air intake of aspirator pump (23) is connected with aspirator head (21) through air-supply line (22), air-out pipe (24) are installed to the air outlet of aspirator pump (23), filter screen (26) are installed to one side of aspirator pump (23) is kept away from to purification case (7) inside, and one side that aspirator pump (23) were kept away from in filter screen (26) is provided with activated carbon adsorption layer (25).
4. The welding device convenient to overturn for machining of forklift sheet metal parts as claimed in claim 1, is characterized in that: the inside both ends of splint (8) all are provided with positioning mechanism (13), positioning mechanism (13) are including activity groove (1306), and activity groove (1306) all set up the inside at splint (8), the equal movable mounting in inside of activity groove (1306) has movable block (1302), and positioning spring (1303) are all installed to the bottom of movable block (1302), the top of splint (8) of activity groove (1306) top all is provided with thread groove (1305), and the equal movable mounting in inside of thread groove (1305) has threaded rod (1301), clamp plate (1304) are all installed to one side that locating lever (1) was kept away from to movable block (1302).
5. The welding device convenient to overturn for machining of forklift sheet metal parts as claimed in claim 1, is characterized in that: one side that second supporting seat (9) are close to splint (8) is provided with adjustment tank (16), and splint (8) are close to one side of second supporting seat (9) and install adjustment disk (15), adjustment disk (15) and adjustment tank (16) swing joint, the inside of adjustment tank (16) is provided with locating hole (17), and the inside of locating hole (17) has locating pin (18) through-hole (19) movable mounting.
6. The welding device convenient to overturn for machining of forklift sheet metal parts as claimed in claim 4, is characterized in that: non-slip mat (20) are all installed to the bottom of clamp plate (1304), and the bottom of non-slip mat (20) all evenly is provided with anti-skidding arch.
7. The welding device convenient to overturn for machining of forklift sheet metal parts as claimed in claim 3, is characterized in that: the top of suction head (21) is the design of loudspeaker form, and the inside top of suction head (21) is provided with the filter screen.
CN202122105424.2U 2021-09-02 2021-09-02 Welding set is used in processing of fork truck sheet metal component convenient to upset Active CN216097123U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122105424.2U CN216097123U (en) 2021-09-02 2021-09-02 Welding set is used in processing of fork truck sheet metal component convenient to upset

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122105424.2U CN216097123U (en) 2021-09-02 2021-09-02 Welding set is used in processing of fork truck sheet metal component convenient to upset

Publications (1)

Publication Number Publication Date
CN216097123U true CN216097123U (en) 2022-03-22

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116160168A (en) * 2023-04-25 2023-05-26 深圳市明泰智能技术有限公司 Mechanical equipment welding set
CN117464264A (en) * 2023-12-27 2024-01-30 深圳市凯瑞奇自动化技术有限公司 Steel structure welding equipment capable of turning welding direction

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116160168A (en) * 2023-04-25 2023-05-26 深圳市明泰智能技术有限公司 Mechanical equipment welding set
CN117464264A (en) * 2023-12-27 2024-01-30 深圳市凯瑞奇自动化技术有限公司 Steel structure welding equipment capable of turning welding direction
CN117464264B (en) * 2023-12-27 2024-03-12 深圳市凯瑞奇自动化技术有限公司 Steel structure welding equipment capable of turning welding direction

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