CN216095149U - Cleaning system of copper rod casting equipment - Google Patents
Cleaning system of copper rod casting equipment Download PDFInfo
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- CN216095149U CN216095149U CN202122283056.0U CN202122283056U CN216095149U CN 216095149 U CN216095149 U CN 216095149U CN 202122283056 U CN202122283056 U CN 202122283056U CN 216095149 U CN216095149 U CN 216095149U
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Abstract
The utility model discloses a cleaning system of copper rod casting equipment, which comprises a water supply mechanism, a flushing mechanism and a waste liquid recovery mechanism, wherein the flushing mechanism is arranged on the water supply mechanism; the flushing mechanism and the waste liquid recovery mechanism are both communicated with the water supply mechanism; the waste liquid recovery mechanism is arranged below the flushing mechanism and is used for collecting flushing waste liquid; the flushing mechanism comprises three spraying pipes which are respectively used for flushing the casting wheel, the inner side of the steel strip and the outer side of the steel strip. The utility model is provided with the water supply mechanism and the flushing mechanism, the flushing mechanism flushes the cast wheel, the inner side of the steel belt and the outer side of the steel belt, thereby removing dirt on the surface of the cast wheel, the inner side of the steel belt and the outer side of the steel belt, avoiding the problems of uneven spraying of carbon black and accumulation of carbon black, and further ensuring the processing quality of products.
Description
Technical Field
The utility model relates to the technical field of copper rod casting, in particular to a cleaning system of copper rod casting equipment.
Background
In the production process of the copper rod, carbon black is sprayed on the surfaces of the copper casting wheel and the stainless steel large steel band to serve as a heat insulation layer and a release agent, and copper water enters a die cavity formed by the copper casting wheel and the stainless steel large steel band and is cooled to form a casting blank which is separated from the copper casting wheel. At the moment, carbon black needs to be sprayed on the surface of the casting wheel when the casting wheel enters the casting area again after rotating for one circle, and the same is true for a stainless steel large steel belt. If the surfaces of the casting wheel and the steel belt are not washed, the carbon black is not uniformly sprayed next time, and a local carbon black layer becomes thick even if the carbon black is sprayed for a long time, so that the product quality is influenced.
Therefore, there is a need to design a cleaning system for copper rod casting equipment to solve the above problems.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a cleaning system of copper rod casting equipment, aiming at the problems that the carbon black spraying is not uniform in the next time, and a local carbon black layer becomes thick even after the carbon black spraying lasts for a long time and the product quality is influenced if the surfaces of a casting wheel and a steel belt are not washed.
The technical scheme for realizing the purpose of the utility model is as follows: a cleaning system of copper rod casting equipment comprises a water supply mechanism, a flushing mechanism and a waste liquid recovery mechanism; the flushing mechanism and the waste liquid recovery mechanism are both communicated with the water supply mechanism; the waste liquid recovery mechanism is arranged below the flushing mechanism and is used for collecting flushing waste liquid; the flushing mechanism comprises three spraying pipes which are respectively used for flushing the casting wheel, the inner side of the steel strip and the outer side of the steel strip.
The flushing mechanism also comprises a fixing frame; the spraying pipe is rotatably arranged on the fixed frame, and a plurality of spraying holes are uniformly distributed on the side wall of the spraying pipe along the circumferential direction; the fixed frame is also provided with a driving mechanism for driving the spray pipe to rotate in a reciprocating manner.
The driving mechanism comprises a driving motor fixed on the fixed frame and an elliptical driving wheel fixed on an output shaft of the driving motor; torsion springs are connected between the two ends of the spray pipe and the fixing frame; the top of the spray pipe is provided with a connecting plate; and a driving arm which is abutted against the driving wheel is arranged on the connecting plate.
The spraying holes are obliquely arranged towards the same side.
The water supply mechanism comprises a clean water tank, a water pump and a high-pressure pump; the clean water tank is connected with the water pump; the water pump is connected with the high-pressure pump; the high-pressure pump is connected with the three spraying pipes; the high-pressure pump is also connected with a pressure relief valve; the pressure release valve is connected with the clean water tank.
And three pipelines connected with the high-pressure pump and the three spray pipes are respectively provided with a pressure regulating valve.
The waste liquid recovery mechanism comprises a waste liquid pool; the bottom of the waste liquid pool is connected with a water supply mechanism through a pipeline, and a circulating pump is arranged on the pipeline connected with the waste liquid pool.
A first filter screen is arranged at the opening part of the waste liquid pool; and a second filter screen is arranged at the inlet of a pipeline connecting the waste liquid tank and the water supply mechanism.
By adopting the technical scheme, the utility model has the following beneficial effects: (1) the utility model is provided with the water supply mechanism and the flushing mechanism, the flushing mechanism flushes the cast wheel, the inner side of the steel belt and the outer side of the steel belt, thereby removing dirt on the surface of the cast wheel, the inner side of the steel belt and the outer side of the steel belt, avoiding the problems of uneven spraying of carbon black and accumulation of carbon black, and further ensuring the processing quality of products.
(2) The spray pipe is rotatably arranged on the fixing frame and is driven to rotate in a reciprocating manner by the driving mechanism, so that the washing area of the spray pipe is increased, and the washing effect is improved.
(3) The driving mechanism adopts the driving motor to match with the elliptical driving wheel to drive the driving arm to move, and the torsional spring is arranged between the two ends of the spraying pipe and the fixing frame, so that the driving arm can be always tightly propped against the driving wheel, and the spraying pipe is driven to rotate in a reciprocating manner when the driving wheel rotates, therefore, the spraying pipe is ingenious in structure and good in driving effect.
(4) The plurality of spraying holes are obliquely arranged towards the same side, so that dirt on the steel belt and the casting wheel can be conveniently washed into the waste liquid pool, and the washing effect is further improved.
(5) The water supply mechanism of the utility model adopts the clean water tank, the water pump and the high-pressure pump, and the high-pressure pump is also connected with the pressure release valve which is connected with the clean water tank, when the water pressure is too high, the water of the high-pressure pump can flow into the clean water tank, thereby not only stably supplying water, but also saving water.
(6) The pressure regulating valves are arranged on the three pipelines connected with the high-pressure pump and the three spraying pipes, and can be adapted to different water pressures for cleaning according to respective requirements, so that the condition of incomplete cleaning caused by different required water pressure is avoided.
(7) The waste liquid pool is connected with the clean water pool through the circulating pump, so that the waste liquid is convenient to recycle, and water resources are saved.
(8) According to the utility model, the first filter screen is arranged at the opening part of the waste liquid pool, the second filter screen is arranged at the inlet of the pipeline connecting the waste liquid pool and the water supply mechanism, and waste residues are prevented from flowing into the clean water pool and polluting the clean water pool through two-stage filtration.
Drawings
In order that the present disclosure may be more readily and clearly understood, reference is now made to the following detailed description of the present disclosure taken in conjunction with the accompanying drawings, in which
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the shower pipe of the present invention.
Fig. 3 is a schematic structural diagram of the driving mechanism of the present invention.
The reference numbers in the drawings are:
the device comprises a water supply mechanism 1, a clean water tank 1-1, a water pump 1-2, a high-pressure pump 1-3, a pressure release valve 1-4, a washing mechanism 2, a spray pipe 2-1, a pressure regulating valve 2-2, spray holes 2-3, a liquid recovery mechanism 3, a waste liquid tank 3-1, a circulating pump 3-2, a casting wheel 4, a steel belt 5, a driving mechanism 6, a driving wheel 6-1, a connecting plate 6-2, a driving arm 6-3 and a driving motor 6-4.
Detailed Description
(example 1)
Referring to fig. 1 to 3, the cleaning system of the copper rod casting apparatus of the present embodiment includes a water supply mechanism 1, a flushing mechanism 2, and a waste liquid recovery mechanism 3; the flushing mechanism 2 and the waste liquid recovery mechanism 3 are both communicated with the water supply mechanism 1; the waste liquid recovery mechanism 3 is arranged below the flushing mechanism 2 and is used for collecting flushing waste liquid; the flushing mechanism 2 comprises three spraying pipes 2-1 which are respectively used for flushing the casting wheel 4, the inner side of the steel strip 5 and the outer side of the steel strip 5.
Further, the flushing mechanism 2 further comprises a fixing frame (not shown in the figure); two ends of the spray pipe 2-1 are rotatably arranged on the fixed frame, and a plurality of spray holes 2-3 are uniformly distributed on the side wall of the spray pipe 2-1 along the circumferential direction; the fixed frame is provided with a driving mechanism 6 corresponding to each spray pipe 2-1, and the driving mechanism 6 drives the spray pipes to rotate in a reciprocating manner, so that the washing area of the spray pipes 2-1 is increased, and the washing effect is improved.
Further, the driving mechanism 6 comprises a driving motor 6-4 fixed on the fixed frame and an elliptical driving wheel 6-1 fixed on an output shaft of the driving motor 6-4; the top of the spray pipe 2-1 is provided with a connecting plate 6-2; the connecting plate 6-2 is provided with a driving arm 6-3 which is abutted against the driving wheel 6-1; torsion springs are connected between the two ends of the spray pipe 2-1 and the fixing frame, so that the driving arm 6-3 can always abut against the driving wheel 6-1, and the driving effect of the driving arm is guaranteed. In the embodiment, the driving arm 6-3 is driven to move by matching the driving motor 6-4 with the elliptical driving wheel 6-1, so that the reciprocating motion of the spray pipe 2-1 is realized, the structure is simple, a control structure for controlling the forward and reverse rotation of the motor is not required to be arranged, the motor only needs to rotate along one direction, and the driving cost is saved.
Furthermore, the plurality of spraying holes 2-3 are obliquely arranged towards the same side, so that dirt on the surfaces of the cast wheel 4 and the steel strip 5 can be more effectively washed away from the surfaces, and the washing effect is further improved.
Further, the water supply mechanism 1 comprises a clean water tank 1-1, a water pump 1-2 and a high-pressure pump 1-3; the clean water tank 1-1 is connected with the water pump 1-2; the water pump 1-2 is connected with the high-pressure pump 1-3; the high-pressure pump 1-3 is connected with three spraying pipes 2-1; the high-pressure pump 1-3 is also connected with a pressure relief valve 1-4; the pressure release valve 1-4 is connected with the clean water tank 1-1 so as to adjust the water pressure output by the high-pressure pump 1-3, ensure that the water pressure does not damage equipment, and simultaneously converge water into the clean water tank 1-1, thereby saving water.
Furthermore, three pipelines connected with the high-pressure pump 1-3 and the three spray pipes 2-1 are respectively provided with a pressure regulating valve 2-2, according to actual conditions, the water pressure required by each flushing part is different, if the same water pressure is set for flushing, when one part needs higher water pressure for flushing, other parts can not bear higher water pressure, and equipment can be damaged.
Further, the waste liquid recovery mechanism 3 comprises a waste liquid pool 3-1; the bottom of the waste liquid pool 3-1 is connected with the water supply mechanism 1 through a pipeline, and the pipeline connected with the waste liquid pool is provided with the circulating pump 3-2, so that the waste liquid can be recycled, and the water resource is further saved.
Further, a first filter screen is detachably arranged at the opening of the waste liquid tank 3-1 so as to be convenient for cleaning impurities; a second filter screen is arranged at the inlet of a pipeline connecting the waste liquid tank 3-1 and the water supply mechanism 1 so as to prevent impurities from entering the clean water tank 1-1 to pollute the clean water.
The clean system of copper pole casting equipment of this embodiment has set up water supply mechanism 1 and has washed mechanism 2, wash mechanism 2 and wash cast wheel 4, the inboard of steel band 5 and the outside of steel band 5 to can get rid of the dirt on its surface, avoid the problem that the carbon black spraying is inhomogeneous and carbon black gathers, thereby guarantee the processingquality of product, set up waste liquid recovery mechanism 3 moreover, can be with washing waste liquid recovery cyclic utilization, practiced thrift the energy consumption.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a clean system of copper pole casting equipment which characterized in that: comprises a water supply mechanism (1), a flushing mechanism (2) and a waste liquid recovery mechanism (3); the flushing mechanism (2) and the waste liquid recovery mechanism (3) are both communicated with the water supply mechanism (1); the waste liquid recovery mechanism (3) is arranged below the flushing mechanism (2) and is used for collecting flushing waste liquid; the flushing mechanism (2) comprises three spraying pipes (2-1) which are respectively used for flushing the casting wheel (4), the inner side of the steel belt (5) and the outer side of the steel belt (5).
2. The cleaning system for a copper rod casting machine according to claim 1, wherein: the flushing mechanism (2) also comprises a fixed frame; the spraying pipe (2-1) is rotatably arranged on the fixed frame, and a plurality of spraying holes (2-3) are uniformly distributed on the side wall of the spraying pipe (2-1) along the circumferential direction; the fixed frame is also provided with a driving mechanism (6) for driving the spray pipe (2-1) to rotate in a reciprocating manner.
3. A cleaning system for a copper rod casting apparatus as claimed in claim 2, wherein: the driving mechanism (6) comprises a driving motor (6-4) fixed on the fixed frame and an elliptical driving wheel (6-1) fixed on an output shaft of the driving motor (6-4); torsion springs are connected between the two ends of the spray pipe (2-1) and the fixing frame; the top of the spray pipe (2-1) is provided with a connecting plate (6-2); the connecting plate (6-2) is provided with a driving arm (6-3) which is abutted against the driving wheel (6-1).
4. A cleaning system for a copper rod casting apparatus as claimed in claim 2, wherein: the spraying holes (2-3) are all obliquely arranged towards the same side.
5. The cleaning system for a copper rod casting machine according to claim 1, wherein: the water supply mechanism (1) comprises a clean water tank (1-1), a water pump (1-2) and a high-pressure pump (1-3); the clean water tank (1-1) is connected with the water pump (1-2); the water pump (1-2) is connected with the high-pressure pump (1-3); the high-pressure pump (1-3) is connected with the three spray pipes (2-1); the high-pressure pump (1-3) is also connected with a pressure relief valve (1-4); the pressure release valve (1-4) is connected with the clean water tank (1-1).
6. The cleaning system for a copper rod casting machine according to claim 5, wherein: and pressure regulating valves (2-2) are arranged on three pipelines connected with the high-pressure pump (1-3) and the three spray pipes (2-1).
7. The cleaning system for a copper rod casting machine according to claim 1, wherein: the waste liquid recovery mechanism (3) comprises a waste liquid pool (3-1); the bottom of the waste liquid pool (3-1) is connected with the water supply mechanism (1) through a pipeline, and a circulating pump (3-2) is arranged on the pipeline connected with the waste liquid pool.
8. The cleaning system for a copper rod casting machine according to claim 7, wherein: a first filter screen is arranged at the opening part of the waste liquid pool (3-1); and a second filter screen is arranged at the inlet of a pipeline connecting the waste liquid tank (3-1) and the water supply mechanism (1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202122283056.0U CN216095149U (en) | 2021-09-22 | 2021-09-22 | Cleaning system of copper rod casting equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202122283056.0U CN216095149U (en) | 2021-09-22 | 2021-09-22 | Cleaning system of copper rod casting equipment |
Publications (1)
Publication Number | Publication Date |
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CN216095149U true CN216095149U (en) | 2022-03-22 |
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Family Applications (1)
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CN202122283056.0U Active CN216095149U (en) | 2021-09-22 | 2021-09-22 | Cleaning system of copper rod casting equipment |
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CN (1) | CN216095149U (en) |
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2021
- 2021-09-22 CN CN202122283056.0U patent/CN216095149U/en active Active
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