CN216094178U - Pollution-free crushing device for cement production - Google Patents
Pollution-free crushing device for cement production Download PDFInfo
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- CN216094178U CN216094178U CN202121655050.5U CN202121655050U CN216094178U CN 216094178 U CN216094178 U CN 216094178U CN 202121655050 U CN202121655050 U CN 202121655050U CN 216094178 U CN216094178 U CN 216094178U
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Abstract
The scheme discloses a pollution-free crushing device for cement production, which belongs to the field of cement production equipment and comprises a crushing mechanism, wherein the crushing mechanism comprises a crushing box body, and a feeding port and a discharging port which are arranged on the crushing box body; one end of the dust collecting pipeline, which is far away from the discharge channel, is communicated with a water pool or a dust purification tank containing water, and the end of the dust collecting pipeline, which is far away from the discharge channel, is positioned below the liquid level. This scheme sets up the dispersion distance of longer conveying pipeline extension dust, reduces the inertia of dust and subsides, adopts the mode of convulsions air current with higher speed to concentrate the dust of collecting discharge gate department to introduce the aquatic and subside, and then a large amount of and obvious reduction fly upward the dust volume in the external environment.
Description
Technical Field
The utility model belongs to the field of cement production equipment, and particularly relates to a pollution-free crushing device for cement production.
Background
Cement is a powdered hydraulic inorganic cementitious material. Water is added and stirred to form slurry which can be hardened in air or water and can firmly bond sand, stone and other materials together.
The cement raw materials mainly comprise limestone raw materials, clay raw materials, iron ore, coal and the like, most raw materials are crushed in the cement production process, limestone is the raw material with the largest cement production amount, the particles before crushing are large, and the hardness of the limestone is high, so the limestone for producing the cement is required to be crushed.
However, the existing crushing equipment is provided with a feeding port and a discharging port, and the feeding port and the discharging port are not provided with dust collecting related devices, so that a large amount of dust generated by crushing can fly to the air from the feeding port and the discharging port, the environmental pollution around a production site is caused, and the health of production personnel is also harmed.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a pollution-free crushing device for cement production, and aims to solve the technical problem that a large amount of dust flies into the air in the use process of crushing equipment in the prior art.
The pollution-free crushing device for cement production comprises a crushing mechanism, wherein the crushing mechanism comprises a crushing box body, a feeding port and a discharging port, the feeding port and the discharging port are arranged on the crushing box body, the crushing device further comprises a feeding channel, the feeding port is arranged on the side wall of the upper end of the crusher, the feeding channel is communicated with the feeding port, the discharging port is communicated with a discharging channel, the discharging channel is communicated with a dust collecting pipeline, and an exhaust fan is arranged in the dust collecting pipeline; one end of the dust collecting pipeline, which is far away from the discharge channel, is communicated with a water pool or a dust purification tank containing water, and the end of the dust collecting pipeline, which is far away from the discharge channel, is positioned below the liquid level.
The working principle of the scheme is as follows: the breaker of this scheme compares with conventional breaker, the lateral wall of the broken box that the dog-house set up, throw simultaneously a pay-off passageway of feed inlet department intercommunication, dust in kibbling in-process broken box mainly can be followed dog-house and discharge gate department and raised out, the pay-off passageway in this case then mainly is the distance that the dust that flies out in order to increase the feed inlet department spreads, let a large amount of dust subside in the pay-off passageway and reduce the dust that flies out through the discharge gate, so when implementing the present case, the length of pay-off passageway is enough long, can decide according to the size of broken box volume, the volume is the big more that raises dust greatly, then the pay-off passageway is longer, generally more than 3 meters.
The cement raw materials placed in the feeding channel can be pushed inwards by using the rake with a longer handle.
The discharge outlet is communicated with a discharge channel, the discharge channel is communicated with a dust collecting pipeline, an exhaust fan is installed in the dust collecting pipeline, and the exhaust fan is started to suck a large amount of air with dust at the discharge outlet into the dust collecting pipeline under the action of strong air flow. Because one end of the discharge channel of the dust collecting pipeline principle is communicated with a water pool or a dust purification tank containing water, and the end is positioned below the liquid level, air with dust enters the liquid level, a large amount of dust is settled in the water, and the purified air is discharged from the water and then discharged into the outside air.
The beneficial technical effect of this scheme is: this scheme is at the main raise dust position of broken box, dog-house and discharge gate department carry out subsiding of dust promptly, two kinds of modes have been adopted, firstly, set up the dispersion distance of longer conveying line extension dust, reduce the inertia of dust and subside, secondly, adopt the mode of convulsions air current with higher speed to concentrate the dust of collecting discharge gate department, and introduce the aquatic and subside, and then a large amount of and obvious reduction fly upward the dust volume in the external environment, and then show the environmental pollution degree that causes in the reduction production process and the injury degree to personnel.
Furthermore, the feeding channel is obliquely arranged towards the crushing box body. When the rake is used for pushing raw materials, the feeding channel can be slightly inclined towards the crushing box body in order to enable the cement raw materials to roll more easily under the inertia.
Further, pollution-free breaker is used in cement manufacture still includes transport mechanism, transport mechanism's discharge end is located the pay-off passageway, and transport mechanism's feed end is located outside the pay-off passageway. The conveying mechanism is used for replacing manual work to push the rake, so that labor can be saved, labor intensity is reduced, and efficiency is improved.
Furthermore, a flexible shielding curtain is arranged at the top of one end, away from the crushing box body, of the feeding channel, and the end of the feeding channel is shielded by the shielding curtain when the shielding curtain naturally hangs down. Although a longer feeding channel is arranged to enable dust to settle in the feeding pipeline, the air always flows, and a small amount of dust inevitably flies into the outside air, and a shielding curtain is arranged to shield the dust in order to further reduce the dust content in the outside air.
Furthermore, the top of the crushing box body is provided with a dust raising port which is communicated with a dust collecting pipeline. The mass of dust is lighter, and it is easier to go upwards, so set up raise dust mouth at the top of crushing box, the dust volume of collecting from raise dust mouth is bigger, so the volume of centralized processing is also big.
Further, the dust purification tank include jar body and with jar water filling port of body intercommunication, jar body top is equipped with the gas outlet, the bottom of jar body is the infundibulate, and jar body bottom is equipped with the drain, drain department is equipped with the drain valve. The water state is kept in the funnel-shaped bottom of the tank body, the dust collecting pipeline is positioned below the liquid level, and the funnel-shaped bottom of the tank body is arranged, so that dust dissolved into water is favorably settled, and the dust is collected in a centralized manner and is convenient to drain.
Furthermore, the water injection port is communicated with the top of the tank body, a plurality of horizontal water-stop plates are arranged in the tank body, the water-stop plates are arranged in a staggered mode from top to bottom, a water flowing port is arranged between each water-stop plate and the inner wall of the tank body, and one water flowing port corresponds to the position right above each water-stop plate. Such design makes the water filling port position be higher than the water proof sheet of the top, and the water that flows into the jar internal from the water filling port can flow through each water proof sheet with this, and the water of every water proof sheet flows down from the discharge orifice and forms cascade or water curtain, and the water proof sheet sets up in the crisscross simultaneously for the dusty air flows the in-process bending flow that makes progress, has prolonged the flow distance, and all obtains washing of water through the cascade at every turn, and dust removal effect is better.
Furthermore, a plurality of water holes are uniformly distributed on each water-stop plate from the second water-stop plate above to the lowest water-stop plate. Under the continuous water flow of the water holes, the dust-containing air can be flushed by water in the flowing process, and the purification effect is best.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment 1 of a pollution-free crushing device for cement production according to the present invention;
FIG. 2 is a right side view of the feed channel of FIG. 1;
FIG. 3 is a schematic structural diagram of an embodiment 2 of a pollution-free crushing device for cement production according to the present invention;
FIG. 4 is a schematic structural diagram of an embodiment 3 of the pollution-free crushing device for cement production.
Detailed Description
The following is further detailed by way of specific embodiments:
reference numerals in the drawings of the specification include: discharge channel 1, broken box 2, feeding channel 3, shielding curtain 301, raise dust mouth 4, air exhauster 5, dust collecting pipe 6, transport mechanism 7, jar body 8, water filling port 9, gas outlet 10, water-stop sheet 11, liquid level 12.
Example 1, substantially as shown in figures 1 and 2: a pollution-free crushing device for cement production comprises a crushing mechanism and a feeding channel 3. The length of the feed channel 3 is more than 3 meters, preferably 5 meters. Broken mechanism includes broken box 2 and dog-house and the discharge gate of setting on broken box 2, and the dog-house sets up the lateral wall in the breaker upper end, pay-off passageway 3 and dog-house intercommunication, and pay-off passageway 3 inclines 15 ~ 20 degrees contained angles to the direction of broken box 2, and the top of the one end that broken box 2 was kept away from to pay-off passageway 3 is equipped with flexible shielding curtain 301, shelters from the tip of pay-off passageway 3 when shielding curtain 301 hangs down naturally.
The top of the crushing box body 2 is provided with a dust lifting port 4, and the dust lifting port 4 is communicated with a dust collecting pipeline 6.
The discharge port is communicated with a discharge channel 1, the discharge channel 1 is communicated with a dust collecting pipeline 6, and an exhaust fan 5 is arranged in the dust collecting pipeline 6; the exhaust fan 5 is externally connected with a power supply, one end of the dust collecting pipeline 6, which is far away from the discharge channel 1, is communicated with a water pool, and one end of the dust collecting pipeline 6, which is far away from the discharge channel 1, is positioned below the liquid level.
Be equipped with in the broken box 2 and carry out broken mechanism with the raw materials, broken mechanism is the same with the broken mechanism of conventional crushing equipment, and the present case need not make the change, so conventional technique can be referred to in the design of broken mechanism, and it is no longer repeated here.
The difference between example 2 and example 1 is: as shown in fig. 3, the pollution-free crushing device for cement production further includes a conveying mechanism 7, the conveying mechanism 7 of the present embodiment is a common conveyor belt, a frame for supporting the conveyor belt, and a motor and a belt transmission mechanism for driving the conveyor belt to operate (such a conveying mechanism 7 is conventional, the technology is also stated, and detailed description is omitted here too much), a discharge end of the conveying mechanism 7 is located about two meters inside the feeding channel 3, and a feed end of the conveying mechanism 7 is located outside the feeding channel 3.
The difference between example 3 and example 2 is: as shown in fig. 4, the dust purification tank comprises a tank body 8 and a water filling port 9 communicated with the tank body 8, the top of the tank body 8 is provided with a gas outlet 10, the bottom of the tank body 8 is funnel-shaped, the bottom of the tank body 8 is provided with a sewage discharge port, and the sewage discharge port is provided with a water drain valve. The water injection port 9 is communicated with the top of the tank body 8, a plurality of horizontal water-stop plates 11 are arranged in the tank body 8, the water-stop plates 11 are arranged in a staggered manner from top to bottom, a water flow port is arranged between each water-stop plate 11 and the inner wall of the tank body 8, and a water flow port corresponds to the position right above each water-stop plate 11; from the second water-stop sheet 11 of top to the water-stop sheet 11 of below, every water-stop sheet 11 is gone up the equipartition and is had a plurality of to cross the water hole, and the water-stop sheet 11 of below is located the top of infundibulate bottom.
Taking example 3 as an example, the specific implementation process is as follows: the raw materials to be crushed are placed on the conveying mechanism 7, are conveyed to the feeding channel 3 and then fall into the feeding channel 3 from the discharging end, and the feeding channel 3 is obliquely arranged, rolls into the crushing box body 2 under the action of inertia and gravity and is crushed by the crushing mechanism.
The feeding channel 3 is mainly used for increasing the distance of dust spread in the feeding port, a large amount of dust is settled in the feeding channel 3 to reduce the dust flying out through the discharging port, the discharging port is communicated with the discharging channel 1, the discharging channel 1 is communicated with the dust collecting pipeline 6, the exhaust fan 5 is installed in the dust collecting pipeline 6, the exhaust fan 5 is started, and the air with dust at the discharging port is sucked into the dust collecting pipeline 6 in a large amount under the action of strong air flow. Because the dust collecting pipeline 6 is communicated with the dust purifying tank at one end of the discharging channel 1 and the end is positioned below the liquid level 12, air with dust enters the liquid level 12, a large amount of dust is settled in water, and the purified air is discharged to the outside air after overflowing from the water.
The water of every water stop sheet 11 flows down from the running water mouth and forms cascade or water curtain in the jar body 8 of dust purification jar, and water stop sheet 11 sets up in the crisscross simultaneously for the dirty air flows the in-process bending flow upwards, has prolonged the flow distance, and all obtains washing of water through the cascade at every turn, and dust removal effect is better.
After the conveying mechanism 7 is additionally arranged, the feeding channel 3 can also be horizontally arranged, and the discharging end of the conveying mechanism 7 is positioned at the connecting part of the feeding channel 3 and the feeding port, so that the raw materials on the conveying mechanism 7 can fall into the crushing box body 2 for crushing.
Claims (8)
1. The utility model provides a pollution-free breaker is used in cement manufacture, includes broken mechanism, broken mechanism includes broken box and dog-house and the discharge gate of setting on broken box, its characterized in that: the crushing device also comprises a feeding channel, the feeding port is arranged on the side wall of the upper end of the crusher, the feeding channel is communicated with the feeding port, the discharge port is communicated with a discharge channel, the discharge channel is communicated with a dust collecting pipeline, and an exhaust fan is arranged in the dust collecting pipeline; one end of the dust collecting pipeline, which is far away from the discharge channel, is communicated with a water pool or a dust purification tank containing water, and the end of the dust collecting pipeline, which is far away from the discharge channel, is positioned below the liquid level.
2. The pollution-free crushing device for cement production according to claim 1, wherein: the feeding channel is obliquely arranged towards the direction of the crushing box body.
3. The non-polluting crushing device for cement manufacture as claimed in claim 2, wherein: the feeding device is characterized by further comprising a conveying mechanism, wherein the discharging end of the conveying mechanism is located in the feeding channel, and the feeding end of the conveying mechanism is located outside the feeding channel.
4. A pollution-free crushing device for cement production according to any one of claims 1 to 3, characterized in that: the top of one end of the feeding channel, which is far away from the crushing box body, is provided with a flexible shielding curtain, and the shielding curtain shields the end part of the feeding channel when naturally hanging down.
5. The pollution-free crushing device for cement production according to claim 4, wherein: the top of the crushing box body is provided with a dust raising port which is communicated with a dust collecting pipeline.
6. The pollution-free crushing device for cement production according to any one of claims 1 to 3 and 5, wherein: the dust purification tank comprises a tank body and a water filling port communicated with the tank body, the top of the tank body is provided with a gas outlet, the bottom of the tank body is funnel-shaped, the bottom of the tank body is provided with a drain outlet, and the drain outlet is provided with a drain valve.
7. The pollution-free crushing device for cement production according to claim 6, wherein: the water injection port communicates at the top of jar body, and jar internal being equipped with polylith horizontally water-stop sheet, polylith water-stop sheet upper and lower staggered arrangement, and is equipped with the discharge orifice between every water-stop sheet and the jar internal wall, corresponds a discharge orifice directly over every water-stop sheet.
8. The pollution-free crushing device for cement production according to claim 7, wherein: and a plurality of water passing holes are uniformly distributed on each water-stop plate from the second water-stop plate above to the lowest water-stop plate.
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CN202121655050.5U CN216094178U (en) | 2021-07-20 | 2021-07-20 | Pollution-free crushing device for cement production |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117339664A (en) * | 2023-12-04 | 2024-01-05 | 河北国惠环保科技有限公司 | Caking sludge crushing device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117339664A (en) * | 2023-12-04 | 2024-01-05 | 河北国惠环保科技有限公司 | Caking sludge crushing device |
CN117339664B (en) * | 2023-12-04 | 2024-02-13 | 河北国惠环保科技有限公司 | Caking sludge crushing device |
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