CN216093654U - Reaction kettle device for sodium percarbonate production - Google Patents
Reaction kettle device for sodium percarbonate production Download PDFInfo
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- CN216093654U CN216093654U CN202122260694.0U CN202122260694U CN216093654U CN 216093654 U CN216093654 U CN 216093654U CN 202122260694 U CN202122260694 U CN 202122260694U CN 216093654 U CN216093654 U CN 216093654U
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Abstract
The utility model belongs to the technical field of sodium percarbonate production processes, and particularly relates to a reaction kettle device for producing sodium percarbonate. According to the utility model, polyacrylate is added before reaction, and the temperature of foam is reduced in advance, so that the foam and reaction liquid exchange heat in time, and the heat energy utilization rate is improved, thereby solving the problem of slow reaction rate caused by the fact that heat cannot be led out in time in the existing sodium percarbonate production process. According to the utility model, the polyacrylate is added before the reaction, and the foam temperature is reduced in advance, so that the foam can exchange heat with the reaction liquid in time, and the heat energy utilization rate is improved; simultaneously, the foam with higher temperature is timely removed through the first defoamer and the foam absorber, the reaction heat is taken away, the environment favorable for the reaction temperature is created, the material crystallization is favorable, the product quality is improved, and the energy consumption is reduced, so that the productivity is improved.
Description
Technical Field
The utility model belongs to the technical field of sodium percarbonate production processes, and particularly relates to a reaction kettle device for producing sodium percarbonate.
Background
Sodium percarbonate, also known as solid hydrogen peroxide, has the dual properties of sodium carbonate and hydrogen peroxide, is a representative of high-efficiency oxygen bleaches, and has been widely used in the fields of washing, printing and dyeing, textile, papermaking, medical and health care, household and personal care product formulations and the like by virtue of excellent bleaching activity and sterilization performance.
At present, the production process of sodium percarbonate has two major types, one is dry production: the method has the advantages that hydrogen peroxide is continuously sprayed on anhydrous sodium carbonate on a fluid body at high temperature and then dried to obtain a finished product, and the method is simple in process, short in production flow, complex in equipment, harsh in technical conditions and high in energy consumption; another type is wet production: under a certain humidity, hydrogen peroxide with a certain concentration reacts with sodium carbonate, and the product is obtained through crystallization, separation and drying. However, the process has long flow, long reaction time, complex operation and difficult control. In addition, when the reaction kettle used at present starts to react, because the liquid level of the reaction liquid is low, the heat exchange area of the built-in coil or the jacket heat exchanger is small, so that the heat exchange speed is low, the reaction heat cannot be removed in time, and the reaction speed is low.
Therefore, the technical problem in the prior art is solved, the equipment structure for producing sodium percarbonate by a wet method is improved, and the reaction process conditions are adjusted, so that the phenomena that the heat exchange speed is low, the reaction is incomplete or the reaction cannot be smoothly carried out due to the small heat exchange area are avoided.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the prior art, the utility model aims to provide a reaction kettle device for producing sodium percarbonate, which is characterized in that polyacrylate is added before reaction, the temperature of foam is reduced in advance, so that the foam and reaction liquid exchange heat in time, the heat utilization rate is improved, and the problem of low reaction rate caused by the fact that heat cannot be led out in time in the existing sodium percarbonate production process is solved.
The utility model also provides a reaction process of the reaction kettle for producing the sodium percarbonate.
Based on the purpose, the utility model adopts the following technical scheme:
a reaction kettle device for producing sodium percarbonate comprises a kettle body, a foam storage tank and a defoaming mechanism;
a kettle cover is arranged at the top end of the kettle body, a stirring anchor is arranged in the kettle body, and the top shaft end of the stirring anchor extends upwards and penetrates out of the kettle cover;
a feeding pipe is arranged at the top of the kettle cover, and a discharging pipe is arranged at the bottom end of the kettle body;
an overflow outlet is arranged on the side wall of the kettle body and is communicated with the foam storage tank through a first pipeline;
the defoaming mechanism comprises a first defoamer and a foam absorber which are arranged in the kettle body;
the top end of the foam absorber is communicated with the inlet end of the first defoamer;
the outlet end of the first defoamer is provided with a second pipeline which penetrates out of the kettle body and is communicated with the foam storage tank.
Further, a stirring motor is arranged above the kettle body, and the shaft end of the stirring anchor is connected with an output shaft of the stirring motor.
Further, the top of the kettle cover is provided with a material detection pipe and a manhole, and by arranging the manhole, when the kettle needs to be overhauled, workers can enter the kettle body to overhaul the kettle body.
Further, defoaming mechanism includes the second defoamer that sets up outside the cauldron body.
Further, the first defoamer is connected to the inner wall of the kettle body through a bracket.
Further, the foam absorber is of a structure with an open bottom end.
Further, a foam absorber is positioned above the overflow outlet.
Furthermore, the outlet end of the foam storage tank is communicated with the second defoamer through a third pipeline, a pump is arranged on the third pipeline, and the foam pump of the foam storage tank is pumped into the second defoamer through the pump to perform defoaming treatment.
Further, the outlet end of the second defoamer is communicated with the feeding pipe of the kettle body through a fourth pipeline, and the defoamed foam liquid is conveyed to the kettle body for cyclic utilization.
Further, the model of the first defoamer and the second defoamer is TIAN-A-5-0.75; the foam absorber is model number ADLM 50.
The process for producing sodium percarbonate by using the reaction kettle device comprises the following steps:
(1) formation of a foam-containing reaction environment: adding mother liquor into a reaction kettle through a feeding pipe, wherein the mother liquor comprises sodium carbonate, sodium chloride, sodium silicate, magnesium sulfate and water, adding polyacrylate into the reaction kettle through the feeding pipe, and then reacting, wherein the polyacrylate is continuously stirred in the reaction process to form foam, the reaction temperature is 25-35 ℃, the reaction time is 20-30min, so that the polyacrylate forms foam and fills the inner cavity of the whole kettle body;
(2) preparing sodium percarbonate: adding sodium carbonate slurry and hydrogen peroxide into the reaction kettle through a feed pipe; mixing the sodium carbonate slurry, hydrogen peroxide, polyacrylate and mother liquor to form reaction liquid, and reacting to prepare sodium percarbonate; along with the increase of the reaction liquid and the increase of the foam amount formed by polyacrylate, the volume of the reaction liquid is continuously increased, the liquid level gradually moves upwards, and at the moment, redundant polyacrylate foam overflows through an overflow outlet and flows into a foam storage tank through a first pipeline, and a one-way valve can be arranged on the first pipeline to avoid the backflow of the liquid; the foam which cannot overflow from the overflow outlet in time is absorbed by the foam absorber and then is discharged into the foam storage tank through the second pipeline; if too much foam cannot be removed in time, starting first defoamer equipment for defoaming;
the reaction kettle device for producing the sodium percarbonate also comprises a second defoamer, wherein the outlet end of the foam storage tank is communicated with the second defoamer through a third pipeline;
the outlet end of the second defoamer is also communicated with a feeding pipe of the kettle body through a fourth pipeline, and the foam liquid after defoaming treatment is conveyed into the kettle body for recycling;
(3) discharging the material through a discharge pipe after the reaction in the step (2), and then performing crystallization, filtration, solid-liquid separation and drying on the material to obtain a dried sodium percarbonate single product.
Specifically, the volume of the mother liquor in the step (1) is 1/10-1/5 of the volume of the reaction kettle.
Specifically, the mother liquor in the step (1) comprises sodium carbonate, sodium chloride, sodium silicate, magnesium sulfate and water, wherein the mass percentages of the components are as follows: 5-8% of sodium carbonate, 15-18% of sodium chloride, 0.5-1% of sodium silicate, 0.5-1% of magnesium sulfate and the balance of water.
Specifically, the polyacrylate added in the step (1) is 0.1-0.2% of the mother liquor by mass, and the polyacrylate is sodium polyacrylate or potassium polyacrylate.
Specifically, the mass fraction of the hydrogen peroxide in the step (2) is 35% of that of the liquid.
Specifically, when the sodium carbonate slurry and the hydrogen peroxide are mixed in the step (2), sodium carbonate and H2O2The molar ratio of (A) to (B) is 1: 1.2-1.4.
Specifically, the reaction steps of the crystallization, filtration, solid-liquid separation and drying processes in the step (3) are as follows:
a. reacting sodium carbonate and hydrogen peroxide according to the molar ratio in the step (2), crystallizing at the reaction temperature of 25-35 ℃ under normal pressure, and filtering to separate out crystals with the size of 40-100 meshes;
b. centrifuging at 90-100 deg.C under 1.8-2.0MPa for 5-10min, and oven drying for 1-2 hr.
Compared with the prior art, the utility model has the beneficial effects that:
different from the traditional wet process, the utility model adds polyacrylate before reaction, lowers the temperature of foam in advance, ensures that the foam exchanges heat with reaction liquid in time, and improves the utilization rate of heat energy; simultaneously, the foam with higher temperature is timely removed through the first defoamer and the foam absorber, the reaction heat is taken away, the environment favorable for the reaction temperature is created, the material crystallization is favorable, the product quality is improved, the energy consumption is reduced, the reaction time is greatly shortened, and the productivity is improved.
After the polyacrylate is used for forming foam under the stirring effect in the reaction process, redundant foam can be stored in the foam storage tank and reused, so that the cycle efficiency of the process is improved, the energy is saved, the environment is protected, and the production cost is reduced.
Drawings
Fig. 1 is a schematic structural diagram of a reaction kettle device for producing sodium percarbonate according to embodiment 1 of the present invention.
Detailed Description
In order to make the technical purpose, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention are further described with reference to specific examples, which are intended to explain the present invention and are not to be construed as limiting the present invention, and those who do not specify a specific technique or condition in the examples follow the techniques or conditions described in the literature in the art or follow the product specification.
Example 1
As shown in fig. 1, a reaction kettle device for producing sodium percarbonate comprises a kettle body 1, a foam storage tank 10 and a defoaming mechanism;
a stirring motor 3 is arranged above the kettle body 1, a kettle cover 2 is arranged at the top end of the kettle body 1, a stirring anchor 4 is arranged at the lower part in the kettle body 1, the top shaft end of the stirring anchor 4 extends upwards and penetrates out of the kettle cover 2, and the shaft end of the stirring anchor 4 is connected with an output shaft of the stirring motor 3;
a feeding pipe 5 and a material detection pipe 7 are arranged on the left side of the top of the kettle cover 2, a manhole 6 is arranged on the right side of the top of the kettle cover 2, a discharging pipe 8 is arranged at the bottom end of the kettle body 1, and by arranging the manhole 6, when the kettle body 1 needs to be overhauled, a worker can enter the kettle body 1 to overhaul the kettle body 1;
an overflow outlet 9 is arranged on the side wall of the kettle body 1, and the overflow outlet 9 is communicated with a foam storage tank 10 through a first pipeline;
the defoaming mechanism comprises a first defoamer 11 and a foam absorber 12 which are arranged in the kettle body 1, and a second defoamer 13 which is arranged outside the kettle body 1, wherein specifically, the first defoamer 11 is connected to the inner wall of the kettle body 1 through a bracket;
the foam absorber 12 is of a structure with an open bottom end, and the top end of the foam absorber 12 is communicated with the inlet end of the first foam breaker 11;
the foam absorber 12 is located above the overflow outlet 9;
the outlet end of the first foam breaker 11 is provided with a second pipeline which penetrates out of the kettle body 1 and is communicated with the foam storage tank 10.
The outlet end of the foam storage tank 10 is communicated with a second defoamer 13 through a third pipeline, a pump 14 is arranged on the third pipeline, and foam in the foam storage tank 10 is pumped into the second defoamer 13 through the pump 14 for defoaming treatment;
the outlet end of the second foam breaker 13 is also communicated with the feeding pipe 5 of the kettle body 1 through a fourth pipeline 15, and the foam liquid after foam breaking treatment is conveyed to the kettle body 1 for cyclic utilization.
Wherein the models of the first defoamer 11 and the second defoamer 13 are TIAN-A-5-0.75; foam absorber 12 is model number ADLM 50.
Example 2
The process for producing sodium percarbonate by using the reaction kettle device comprises the following specific steps:
(1) formation of a high foam reaction environment: adding a mother liquor with the volume of 1/10 into the reaction kettle through a feeding pipe 5, wherein the mother liquor comprises sodium carbonate, sodium chloride, sodium silicate, magnesium sulfate and water, and the mass percentages of the components are as follows: 5-8% of sodium carbonate, 15-18% of sodium chloride, 0.5-1% of sodium silicate, 0.5-1% of magnesium sulfate and the balance of water, then adding polyacrylate (sodium polyacrylate) with the mass of 0.1% of the mass of the mother liquor into the reaction kettle through a feeding pipe 5, then starting a stirring motor 3, driving a stirring anchor 4 to rotate for stirring, controlling the reaction temperature during stirring to be 25-35 ℃, and stirring for 20-30min to enable the polyacrylate to form foam to fill the inner cavity of the whole kettle body 1;
(2) stirring to prepare sodium percarbonate: sodium carbonate slurry (sodium carbonate slurry is sodium carbonate supersaturated solution, which belongs to a suspension) and sodium carbonate are added into the reaction kettle through a feeding pipe 5Hydrogen peroxide (35% liquid by mass), sodium carbonate slurry and hydrogen peroxide, and sodium carbonate and H2O2The molar ratio of (A) to (B) is 1: 1.2-1.4; mixing the sodium carbonate slurry, hydrogen peroxide, polyacrylate and mother liquor to form reaction liquid, and reacting to prepare sodium percarbonate; along with the increase of the reaction liquid and the increase of the foam amount formed by polyacrylate, the volume of the reaction liquid is continuously increased, the liquid level gradually moves upwards, and at the moment, redundant polyacrylate foam overflows through an overflow outlet 9 and flows into a foam storage tank 10 through a first pipeline, and the first pipeline can also be provided with a one-way valve to avoid the backflow of the liquid; the foam which cannot overflow from the overflow outlet 9 in time is absorbed by the foam absorber 12 and then discharged to the foam storage tank 10 through the second pipeline; if too much foam is generated and cannot be removed in time, starting a first defoamer 11 for defoaming treatment;
the foam in the foam storage tank 10 can be recycled, the reaction kettle device for producing sodium percarbonate further comprises a second defoamer 13, the outlet end of the foam storage tank 10 is communicated with the second defoamer 13 through a third pipeline, a pump 14 is arranged at the outlet end of the third pipeline connected with the foam storage tank 10, and the foam in the foam storage tank 10 is pumped into the second defoamer 13 through the pump 14 for defoaming treatment;
the outlet end of the second defoamer 13 is also communicated with the feeding pipe 5 of the kettle body 1 through a fourth pipeline 15, and the defoamed foam liquid is conveyed into the kettle body 1 for recycling;
(3) after the reaction in the step (2), discharging the materials through a discharge pipe 8, carrying out crystallization, filtration, solid-liquid separation and drying on the materials to obtain dried sodium percarbonate single products,
the specific reaction steps are as follows:
a. reacting sodium carbonate and hydrogen peroxide according to the molar ratio in the step (2), crystallizing at the reaction temperature of 25-35 ℃ under normal pressure, and filtering to separate out crystals with the size of 40-100 meshes;
b. centrifuging for 5min at 90-100 deg.C under 2.0MPa for 5min, controlling the thickness of material layer at about 50cm, oven drying for 2 hr, classifying the obtained crystals with vibration sieve, and storing in a warehouse; the centrifugal separation rate was about 93%.
Sodium tripolyphosphate and sodium citrate can be added into hydrogen peroxide used in the utility model as stabilizers, so that the service life of hydrogen peroxide is prolonged, and impurities and sodium chloride (which are helpful for crystal precipitation and crystal nucleus formation) in the sodium carbonate raw material can be precipitated by adding complexing agents (sodium silicate and magnesium sulfate) in the preparation process of the sodium carbonate slurry.
In the whole reaction process, the reaction temperature is always stabilized at about 25 ℃ due to the addition of polyacrylate, the temperature is not fluctuated violently, the formed product is stable, and the yield is high. In the reaction process, a certain amount of materials can be extracted from the material detection pipe 7 for index detection.
Reaction energy consumption and reaction yield conditions:
1. the reaction kettle device for producing sodium percarbonate can reduce energy consumption:
the energy consumption is reduced to 84.6% in summer according to the outdoor average temperature of 35 ℃ and the reaction temperature of 25 ℃, and the energy consumption is reduced to 76.9% in winter according to the outdoor average temperature of 5 ℃ and the reaction temperature of 25 ℃.
2. The yield of the sodium percarbonate prepared by adopting the reaction kettle device and the process for producing the sodium percarbonate is improved to 89.2 percent from 88.7 percent, and the proportion of crystals with the specification size of 0.25-1mm in the sodium percarbonate crystals is improved to 91.3 percent from 90.1 percent; the bulk density of the product is 0.85g/cm3Increased to 0.91g/cm3Has good production efficiency.
Finally, it should be noted that: the above embodiments are merely illustrative and not restrictive of the technical solutions of the present invention, and any equivalent substitutions and modifications or partial substitutions made without departing from the spirit and scope of the present invention should be included in the scope of the claims of the present invention.
Claims (5)
1. A reaction kettle device for producing sodium percarbonate is characterized by comprising a kettle body, a foam storage tank and a defoaming mechanism;
a kettle cover is arranged at the top end of the kettle body, a stirring anchor is arranged in the kettle body, and the top shaft end of the stirring anchor extends upwards and penetrates out of the kettle cover;
a feeding pipe is arranged at the top of the kettle cover, and a discharging pipe is arranged at the bottom end of the kettle body;
an overflow outlet is arranged on the side wall of the kettle body and is communicated with the foam storage tank through a first pipeline;
the defoaming mechanism comprises a first defoamer and a foam absorber which are arranged in the kettle body;
the top end of the foam absorber is communicated with the inlet end of the first defoamer;
the outlet end of the first defoamer is provided with a second pipeline which penetrates out of the kettle body and is communicated with the foam storage tank.
2. The reactor device for producing sodium percarbonate of claim 1, wherein a stirring motor is arranged above the kettle body, and the shaft end of the stirring anchor is connected with the output shaft of the stirring motor.
3. The reactor apparatus for producing sodium percarbonate of claim 1, wherein the defoaming mechanism comprises a second defoamer disposed outside the reactor body; the foam absorber is of a structure with an open bottom end; the foam absorber is located above the overflow outlet.
4. The reactor apparatus for producing sodium percarbonate of claim 1, wherein the outlet end of the foam storage tank is connected to the second defoamer through a third pipe.
5. The reactor device for producing sodium percarbonate of claim 1, wherein the outlet end of the second defoamer is further communicated with the feeding pipe of the kettle body through a fourth pipeline.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202122260694.0U CN216093654U (en) | 2021-09-17 | 2021-09-17 | Reaction kettle device for sodium percarbonate production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122260694.0U CN216093654U (en) | 2021-09-17 | 2021-09-17 | Reaction kettle device for sodium percarbonate production |
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| CN216093654U true CN216093654U (en) | 2022-03-22 |
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| CN202122260694.0U Active CN216093654U (en) | 2021-09-17 | 2021-09-17 | Reaction kettle device for sodium percarbonate production |
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Address after: 457400 East Road, 600m north of the intersection of national highway 106 and Minsheng Road, Nanle County, Puyang City, Henan Province Patentee after: Puyang Shengkai environmental protection new material technology Co.,Ltd. Patentee after: Henan Bio-based Materials Industry Research Institute Co.,Ltd. Address before: 457400 East Road, 600m north of the intersection of national highway 106 and Minsheng Road, Nanle County, Puyang City, Henan Province Patentee before: Puyang Shengkai environmental protection new material technology Co.,Ltd. Patentee before: Puyang Hongye Environmental Protection Technology Research Institute Co.,Ltd. |
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Effective date of registration: 20230914 Address after: 457400 East Road, 600m north of the intersection of national highway 106 and Minsheng Road, Nanle County, Puyang City, Henan Province Patentee after: Puyang Shengkai environmental protection new material technology Co.,Ltd. Address before: 457400 East Road, 600m north of the intersection of national highway 106 and Minsheng Road, Nanle County, Puyang City, Henan Province Patentee before: Puyang Shengkai environmental protection new material technology Co.,Ltd. Patentee before: Henan Bio-based Materials Industry Research Institute Co.,Ltd. |
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