CN216092610U

CN216092610U - Maltose dross removal mechanism

Info

Publication number: CN216092610U
Application number: CN202122292751.3U
Authority: CN
Inventors: 郝景峰; 张川川; 田永; 李沙
Original assignee: Shandong Fullsail Biotechnology Co ltd
Current assignee: Shandong Fullsail Biotechnology Co ltd
Priority date: 2021-09-22
Filing date: 2021-09-22
Publication date: 2022-03-22
Anticipated expiration: 2031-09-22

Abstract

The utility model relates to the technical field of maltose production, in particular to a maltose deslagging device. The maltose deslagging device comprises a filtering device, a filtering funnel, a buffer tank and a saccharifying device; the inside of the filtering device is sequentially provided with a scraping device, a filtering device and a vibrating device from top to bottom; the scraping device comprises a scraping plate which is sequentially connected with the link rod and the power device, and a cylinder is arranged in the power device; the filter device comprises three layers of filter screens, a circle of side frames are connected with the three layers of filter screens and the periphery of the filter device, a vibration device and a cam are connected onto the side frames, a telescopic device is connected to the lower ends of the side frames, and the cam and the vibration device are connected with a motor; the scraping end of the scraper blade is seamlessly connected with the connecting pipe, the connecting pipe is connected with a filtering funnel, a filtering funnel baffle is arranged inside the filtering funnel body, and a detachable filter screen is placed on the filtering funnel baffle. The maltose deslagging device provided by the utility model has the advantages of thorough deslagging, good filtering effect and cost saving.

Description

Maltose dross removal mechanism

Technical Field

The utility model relates to the technical field of maltose production, in particular to a maltose deslagging device.

Background

Maltose is a nutritional agent, is a raw food material of traditional Chinese snacks, can be fermented by a plurality of yeasts, and is mainly prepared from starch during preparation. During the production of maltose, the processes of material selection, tooth cultivation, cooking, fermentation and squeezing and finished product concentration are mainly carried out, and after the fermentation and squeezing, the process of filtering residues on the fermented product is needed to obtain the liquid without impurities. But current deslag device generally filters through the filter plate, causes the flocculation jam easily in filtering process, even select the active carbon filtration for use, the filter effect is also not ideal, and the deslag is not thorough, leads to still being mingled with many residue impurities in the thick liquid to influence subsequent processing and be more manifold product, be difficult to satisfy the demand in market.

SUMMERY OF THE UTILITY MODEL

The technical problem to be solved by the utility model is to provide the maltose deslagging device, which has the advantages of thorough deslagging, good filtering effect, capability of directly entering more processing modes in the next step, simplicity in operation, less waste and cost saving.

The maltose deslagging device comprises a filtering device, a filtering funnel, a buffer tank and a saccharifying device; the inside of the filtering device is sequentially provided with a scraping device, a filtering device and a vibrating device from top to bottom; the scraping device comprises a scraping plate, the scraping plate is connected with a chain link rod, the chain link rod is connected with a power device, and a cylinder is arranged in the power device; the filter device comprises three layers of filter screens, a circle of side frames are connected with the three layers of filter screens and the periphery of the filter device, a vibration device and a cam are connected onto the side frames, a telescopic device is connected to the lower ends of the side frames, and the cam and the vibration device are connected with a motor; the scraping end of the scraper blade is seamlessly connected with the connecting pipe, the connecting pipe is connected with a filtering funnel, a filtering funnel baffle is arranged inside the filtering funnel body, and a detachable filter screen is placed on the filtering funnel baffle.

The filter device is provided with a feed inlet and an auxiliary material inlet.

The filtering device is connected with the filtering funnel through a connecting pipe, the filtering funnel is connected with the buffer tank, and the buffer tank is connected with the saccharifying device.

The buffer tank is connected with the saccharification device through a control valve.

The filter device is provided with a discharge port which is connected with a saccharification device.

The discharge port is connected with the saccharification device through a discharge valve.

The filter device is provided with a bracket.

Side grooves are formed in two sides of the filtering device, and the cam, the vibrating device, the side frame and the telescopic device are all arranged in the side grooves.

The mixture can be filtered by the filtering device, then filter residue containing a little filtrate is conveyed to the filtering funnel, the filtering funnel is matched with the scraping device, the filter residue is continuously separated, and after filtering, the filtered filtrate and the filtrate filtered by the filtering device enter the next process; according to the utility model, the vibrating device is arranged on the filtering device, the motor drives the cam to rotate, the cam contacts the side frame when rotating to the protruding end, the side frame is extruded downwards, when the cam rotates to be not in contact with the side wheel, the tension of the telescopic device drives the side wheel to move upwards, and the side frame passively vibrates up and down along with the reciprocating motion of the cam, so that the filtering efficiency is improved and the filtering speed is higher.

Compared with the prior art, the beneficial effect is that:

(1) according to the maltose deslagging device, powder and granules are uniformly mixed, so that the phenomenon that the powder is adhered to the wall is prevented;

(2) according to the maltose deslagging device, the powder is in a closed use, leaked powder is collected and recycled, and raw materials and cost are saved.

Drawings

FIG. 1 is a schematic structural diagram of a maltose dross removal mechanism of the present invention;

in the figure: 1. a feed inlet; 2. an auxiliary material inlet; 3. a side groove; 4. a cam; 5. a vibrating device; 6. a motor; 7. a side frame; 8. a telescoping device; 9. a support; 10. a discharge port; 11. a discharge valve; 12. a saccharification device; 13. a filtration device; 14. a squeegee; 15. a link rod; 16. a power plant; 17. a cylinder; 18. three layers of filter screens; 19. a connecting pipe; 20. filtering the mixture by a funnel; 21. the filter screen can be disassembled; 22. a funnel baffle plate with a hole; 23. a buffer tank; 24. and (4) controlling the valve.

Detailed Description

The following describes a maltose dross removal mechanism according to the present disclosure in detail with reference to the accompanying drawings.

According to an embodiment of the present disclosure, as shown in fig. 1, there is provided a maltose filtration apparatus including a filtration apparatus 13, a filtration funnel 20, a buffer tank 23, a saccharification apparatus 12; the inside of the filtering device 13 is sequentially provided with a scraping device, a filtering device and a vibrating device from top to bottom; the scraping device comprises a scraping plate 14, the scraping plate 14 is connected with a link rod 15, the link rod 15 is connected with a power device 16, and a cylinder 17 is arranged in the power device 16; the filtering device comprises three layers of filtering screens 18, a circle of side frames 7 are connected around the three layers of filtering screens 18 and the filtering device 13, the vibrating device 5 and the cam 4 are connected on the side frames 7, the lower end of each side frame 7 is connected with a telescopic device 8, and the cam 4 and the vibrating device 5 are connected with the motor 6; the scraping end of the scraper 14 is seamlessly connected with the connecting pipe 19, the connecting pipe 19 is connected with the filtering funnel 20, the filtering funnel 20 body is internally provided with a porous funnel baffle 22, and the detachable filter screen 21 is placed on the porous funnel baffle 22.

The filter device 13 is provided with a feed inlet 1 and an auxiliary material inlet 2.

The filtration apparatus 13 is connected to a filter funnel 20 via a connection pipe 19, the filter funnel 20 is connected to a buffer tank 23, and the buffer tank 23 is connected to the saccharification apparatus 12.

The buffer tank 23 is connected to the saccharification equipment 12 via a control valve 24.

The filter device 13 is provided with a discharge port 10, and the discharge port 10 is connected with a saccharification device 12.

The discharge port 10 is connected to a saccharification device 12 through a discharge valve 11.

The filter device 13 is provided with a holder 9.

The side grooves 3 are arranged on two sides of the filtering device 13, and the cam 4, the vibrating device 5, the side frame 7 and the telescopic device 8 are all arranged in the side grooves 3.

The mixture of the embodiment can be filtered by the filtering device, then the filter residue containing a little filtrate is conveyed to the filtering funnel, the filtering funnel is matched with the scraping device, the filter residue is continuously separated, and after filtering, the filtered filtrate and the filtrate filtered by the filtering device enter the next process; according to the utility model, the vibrating device is arranged on the filtering device, the motor drives the cam to rotate, the cam contacts the side frame when rotating to the protruding end, the side frame is extruded downwards, when the cam rotates to be not in contact with the side wheel, the tension of the telescopic device drives the side wheel to move upwards, and the side frame passively vibrates up and down along with the reciprocating motion of the cam, so that the filtering efficiency is improved and the filtering speed is higher.

According to the maltose deslagging device, powder and granules are uniformly mixed, so that the phenomenon that the powder is adhered to the wall is prevented;

according to the maltose deslagging device, the powder is in a closed use, leaked powder is collected and recycled, and raw materials and cost are saved.

Of course, the foregoing is only a preferred embodiment of the utility model and should not be taken as limiting the scope of the embodiments of the utility model. The present invention is not limited to the above-mentioned embodiments, and equivalent changes and modifications made by those skilled in the art within the spirit and scope of the present invention should be covered by the appended claims.

Claims

1. The utility model provides a maltose dross removal mechanism which characterized in that: comprises a filtering device (13), a filtering funnel (20), a buffer tank (23) and a saccharifying device (12); the inside of the filtering device (13) is sequentially provided with a scraping device, a filtering device and a vibrating device from top to bottom; the scraping device comprises a scraping plate (14), the scraping plate (14) is connected with a link rod (15), the link rod (15) is connected with a power device (16), and a cylinder (17) is arranged inside the power device (16); the filtering device comprises three layers of filtering screens (18), a circle of side frame (7) is connected to the peripheries of the three layers of filtering screens (18) and the filtering device (13), a vibrating device (5) is connected to the side frame (7) and a cam (4) is connected to the inner part of the side frame, a telescopic device (8) is connected to the lower end of the side frame (7), and the cam (4) and the vibrating device (5) are connected with a motor (6); the scraper (14) is in seamless connection with a connecting pipe (19), the connecting pipe (19) is connected with a filtering funnel (20), a funnel baffle plate (22) with a hole is arranged inside the body of the filtering funnel (20), and a detachable filter screen (21) is placed on the funnel baffle plate (22) with the hole.

2. The maltose dross removal apparatus of claim 1, wherein: the filter device (13) is provided with a feed inlet (1) and an auxiliary material inlet (2).

3. The maltose dross removal apparatus of claim 1, wherein: the filtering device (13) is connected with the filtering funnel (20) through a connecting pipe (19), the filtering funnel (20) is connected with the buffer tank (23), and the buffer tank (23) is connected with the saccharifying device (12).

4. The maltose dross removal apparatus of claim 3, wherein: the buffer tank (23) is connected with the saccharification device (12) through a control valve (24).

5. The maltose dross removal apparatus of claim 1, wherein: the filtering device (13) is provided with a discharge hole (10), and the discharge hole (10) is connected with a saccharifying device (12).

6. The maltose dross removal apparatus of claim 5, wherein: the discharge hole (10) is connected with a saccharification device (12) through a discharge valve (11).

7. The maltose dross removal apparatus of claim 1, wherein: the filter device (13) is provided with a bracket (9).

8. The maltose dross removal apparatus of claim 1, wherein: side grooves (3) are formed in two sides of the filtering device (13), and the cam (4), the vibrating device (5), the side frame (7) and the telescopic device (8) are all arranged in the side grooves (3).