CN216088023U - Edible mushroom cultivation equipment - Google Patents

Edible mushroom cultivation equipment Download PDF

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Publication number
CN216088023U
CN216088023U CN202122906809.9U CN202122906809U CN216088023U CN 216088023 U CN216088023 U CN 216088023U CN 202122906809 U CN202122906809 U CN 202122906809U CN 216088023 U CN216088023 U CN 216088023U
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China
Prior art keywords
lifting
base
inoculation
plugging
motor
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CN202122906809.9U
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Chinese (zh)
Inventor
廖从辉
吕游
王梅
罗鸿林
程汤洋
申佳银
陆云翔
王涛
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Yangtze Normal University
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Yangtze Normal University
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Abstract

The utility model discloses edible fungus cultivation equipment which comprises a base, wherein a log clamping device is arranged on the base, a main guide rail arranged in parallel along a clamping direction is further arranged above the log clamping device, a planting device is slidably and cooperatively arranged on the main guide rail, and a planting device sliding control mechanism for controlling the planting device to slide on the main guide rail is further arranged on the log clamping device. The utility model is more beneficial to the growth of mushroom, and has the advantages of high automation degree, good operation flexibility on the log, higher applicability and higher production efficiency.

Description

Edible mushroom cultivation equipment
Technical Field
The utility model relates to the technical field of edible fungus cultivation, in particular to edible fungus cultivation equipment.
Background
Edible fungi are large fungi which can be eaten by human beings, and are also commonly called mushrooms or mushrooms. The wild mushrooms are delicious in taste, but are limited by growth environment, picking period and the like, the yield is far from meeting the requirements of mass life, and most of edible mushrooms which can be bought in supermarkets of people are artificially cultured. Since the early eighties of China, the cultivation of edible fungi is a good item with small investment, short period and quick effect, and is rapidly developed in China, and edible fungi products are short in supply and short in demand once and are not very expensive in selling price. The edible fungus industry is a short, flat and fast rural economic development project integrating economic benefit, ecological benefit and social benefit, and the edible fungus is an organic, nutritional and health-care green food. The development of the edible fungus industry meets the requirements of human consumption growth and agricultural sustainable development and is an effective way for farmers to become rich quickly. In the cultivation of edible mushrooms, some of the higher-grade mushrooms, such as shiitake mushrooms, are usually planted on wood. The mushroom has delicious taste, pleasant aroma and rich nutrition, and the planting value is higher.
At present, the planting of mushrooms still basically stays at the stage of manual planting, and some methods adopt basswood (namely, raw wood) planting or bag material planting (namely, planting on material bags). When the basswood shiitake is planted, proper raw wood needs to be selected firstly, and the subsequent technological process mainly comprises the following steps: 1) punching; adopting a tool with a conical tip (generally, a hammer with a conical tip at one end of a hammer head), knocking a plurality of pits at intervals along the length direction and the circumferential direction on the outer circumferential surface of the log to form a chamber for containing the mushroom hyphae; 2) releasing strains; filling the mushroom hyphae into all the knocked pit cavities in sequence; 3) maintaining until Lentinus Edodes grows out. The current planting mode of the basswood shiitake mushrooms is low in cost input, large in input-output ratio which can reach 1:7-10, and long in fruiting period. The yield obtained by equal investment is far superior to that of bag material shiitake planting in a material bag mode, meanwhile, the natural unique fragrance and quality of the shiitake fruiting body are endowed to the field growth environment, and the bag material planting cannot be realized at all. However, most of the existing basswood shiitake planting is manual one-by-one punching planting, the efficiency is low, the utilization rate of wood is not high, the depth is difficult to control, and the yield and the productivity of shiitake are reduced.
CN111869510A discloses basswood mushroom is bred with automatic inoculation device that punches, the on-line screen storage device comprises a base, the fixed mounting bracket that is equipped with of base upper end bilateral symmetry, the fixed main motor that is equipped with in left mounting bracket left end, main motor right-hand member power is equipped with the motor shaft, the fixed first mounting disc that is equipped with of motor shaft right-hand member, the mounting bracket left end rotation on right side is equipped with flexible pivot, the fixed second mounting disc that is equipped with in flexible pivot left end, the installation is equipped with basswood between first mounting disc, second mounting disc, will treat that processing basswood installs the back in equipment, and equipment can carry out drilling work on basswood automatically. In the equipment, drilling and inoculation are integrated on a drilling mechanism, so that the structure is extremely complex, the equipment cost is high, and the use failure rate is high; meanwhile, during working, the drilling and the inoculation are located at the same station, so that the drilling and the inoculation need to wait for each other and cannot be carried out synchronously, and the production efficiency is low. In addition, the device can only simply clamp the log, has poor operation flexibility when drilling the log, is only suitable for the log with a complete structure, and has low applicability, and meanwhile, after the device finishes inoculation, strains are in open exposed places and are not beneficial to growth and growth of mushrooms.
Therefore, for technicians in the field, how to design a mushroom planting mode which has higher automation degree, can better complete drilling and inoculation, is more favorable for mushroom growth and growth, is more flexible to log operation, has higher applicability and higher production efficiency becomes a problem to be solved urgently.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects of the prior art, the technical problems to be solved by the utility model are as follows: how to provide one kind can be more favorable to the growth and the growth of fungus mushroom, the edible mushroom cultivation equipment that degree of automation is high to further make it have to the log operation more nimble, the suitability is higher, characteristics that production efficiency is higher.
In order to solve the technical problems, the utility model adopts the following technical scheme:
the utility model provides an edible mushroom cultivation equipment, includes the base, is provided with log clamping device on the base, and log clamping device top still has the leading rail along the parallel setting of clamping direction, and slidable ground cooperation is provided with planting device on the leading rail, still has and is used for controlling planting device gliding planting device sliding control mechanism on leading rail, and its characterized in that is provided with drilling mechanism, inoculation mechanism and shutoff mechanism on the planting device, and shutoff mechanism can adopt the shutoff material to realize the shutoff to drilling behind the inoculation.
Like this, in this scheme, installed drilling mechanism, inoculation mechanism and shutoff mechanism simultaneously on planting device, make it accomplish drilling and inoculation while, can also accomplish the shutoff work to drilling. Therefore, after the plugging material plugs the drilled hole, the strain is protected, an environment which is more favorable for the strain to grow is created in the drilled hole, and the subsequent growth of the mushroom is also more favorable.
Further, planting device sliding control mechanism includes a screw rod for planting device control with leading rail parallel arrangement, still includes a cooperation and just fixes the nut for planting device control on planting device for the screw rod for planting device control, and leading rail both ends are fixed on leading rail mount pad, planting device control is rotationally installed on leading rail mount pad with the screw rod both ends, still includes and controls and to be connected and can drive its rotatory motor for planting device control with the screw rod transmission for planting device.
Like this, can drive control planting device through motor and screw nut transmission pair and slide on leading rail, and screw nut transmission pair can realize the accurate control to sliding distance.
Furthermore, the main guide rail is sleeved with a folding sleeve, one end of the folding sleeve is connected with the main guide rail mounting seat, and the other end of the folding sleeve is connected with the planting device.
In this way, the main rail can be better protected.
Furthermore, the plugging mechanism comprises a vertically fixedly arranged plugging pipe, a plugging rotating shaft capable of horizontally rotating is vertically arranged in the plugging pipe, a spiral blade is arranged on the plugging rotating shaft, the upper end of the plugging rotating shaft is in transmission connection with a plugging motor, and the upper end of the plugging pipe is connected with a plugging bin through a plugging material conveying channel.
Therefore, when the plugging device is used, the lower end of the plugging pipe is moved to a position to be plugged by controlling the planting device to slide on the main guide rail, the plugging rotating shaft is driven to rotate by the plugging motor, and plugging materials are extruded downwards to the position to be plugged quantitatively when the helical blades rotate, so that automatic plugging of the position of a drilled hole after inoculation is realized; the automatic plugging device has the advantages of simple structure, high efficiency, high automation degree and capability of accurately controlling the amount of plugging materials. The plugging material can adopt flowable slurry or powder as the plugging material. The additional drilling mechanism and the inoculating mechanism can also be realized by adopting the structure described in the background technology or other structures with the same functions.
Furthermore, the drilling mechanism comprises a drill rod which is vertically arranged, and the upper end of the drill rod is in transmission connection with a drill rod motor. Thus, the structure is simple and the drilling is reliable. Further, the bottom end of the drill rod is also provided with a pressure sensor, and the pressure sensor is connected with a control system. Therefore, the pressure of the drill hole can be detected to be used as a power switch of the drill rod, so that the drill rod can be started in time when the log is contacted.
Further, the inoculation mechanism comprises an inoculation pipe which is vertically and fixedly arranged, a horizontally rotatable inoculation rotating shaft is vertically arranged in the inoculation pipe, a helical blade is arranged on the inoculation rotating shaft, the upper end of the inoculation rotating shaft is in transmission connection with an inoculation motor, and the upper end of the inoculation pipe is connected with an inoculation bin through an inoculation material conveying channel.
Therefore, when the automatic inoculation device is used, the lower end of the inoculation pipe is moved to a position to be inoculated by controlling the planting device to slide on the main guide rail, the inoculation rotating shaft is driven to rotate by virtue of the inoculation motor, and the inoculation material is extruded downwards to the position to be inoculated quantitatively when the helical blades rotate, so that automatic inoculation on a drilling position is realized; has the advantages of simple structure, high efficiency, high automation degree and accurate control of the dosage of the inoculation material. Wherein the inoculation material is generally hypha or fungus powder or fungus slurry for inoculation.
Further, the drilling mechanism, the inoculation mechanism and the plugging mechanism are arranged in a straight line direction parallel to the main guide rail from front to back at intervals of the same interval.
Therefore, the planting device is controlled by the planting device sliding control mechanism to move forwards by the same distance every time, and synchronous operation of drilling, inoculation and plugging can be achieved, namely when the first station in front drills, the second drilled station synchronously realizes inoculation, and the third inoculated station synchronously realizes plugging. Thus greatly improving the planting efficiency.
Furthermore, a drill rod motor is arranged above the drill rod, the inoculation motor and the plugging motor are the same motor with the drill rod motor, and a driving gear is arranged on an output shaft of the drill rod motor and is in transmission connection with the inoculation rotating shaft and the plugging rotating shaft through a gear transmission system.
Like this, the structure is simple compacter, makes things convenient for the structure installation overall arrangement among the planting device, and can realize the synchronous motion control of drilling rod, inoculation pivot and shutoff pivot better. During implementation, the discharge amount of the seed material and the plugging material can be conveniently controlled by adjusting the transmission ratio of the gear transmission system according to needs.
Further, planting device includes a planting case, the fixed arc that is provided with in planting case upper portion, the arc middle part has the arch that forms along the leading rail direction, the arc has ascending feed bin baffle along the both sides of leading rail direction, and make around feed bin baffle and the arc both sides sunken department and plant the case constitute respectively between the curb plate around and inoculate feed bin and shutoff feed bin, the outside edge of both sides is the recessed arc in middle part and down extends formation unloading vertical slot in this edge middle part position along leading rail length direction around the feed bin baffle, the protruding department below of arc forms the space that supplies to plant the screw rod for the case control and pass, feed bin baffle outer end fixed mounting supplies to plant the nut for the case control.
Like this, adopt still less component had both formed two feed bins and very convenient unloading, the installation of the screw rod for the case control of conveniently planting again is stepped down, also makes things convenient for the installation of planting the case control and using the nut fixed. Therefore, the whole structure is very simple, ingenious and compact, and the adding, supplementing and blanking of the inoculation material and the plugging material are convenient.
Furthermore, a first partition plate and a second partition plate are sequentially and horizontally arranged in the planting box below the arc-shaped plate downwards at intervals, a first installation space is formed between the arc-shaped plate and the first partition plate, a main sliding block is fixedly arranged in the first installation space, a main guide rail slidably penetrates through the left side wall and the right side wall of the planting box and is matched with the main sliding block, and a drill rod motor is installed in the first installation space; a second installation space is formed between the first partition plate and the second partition plate, and a driving gear and a gear transmission system which are connected to the inoculation rotating shaft and the plugging rotating shaft are installed in the second installation space; a third installation space is formed between the second partition plate and the bottom plate of the planting box, two obliquely arranged arc-groove-shaped material receiving plates are respectively arranged in the third installation space, the lower ends of the material receiving plates are respectively connected with the upper ends of the seed receiving pipe and the plugging pipe, the upper ends of the material receiving plates are obliquely connected with the lower ends of the blanking vertical grooves on the front side and the rear side, and the upper ends of the seed receiving pipe and the plugging pipe penetrate through and are fixed on the bottom plate of the planting box.
Like this, plant incasement portion structure and can make things convenient for guide rail structure, transmission structure and blanking structure's installation to arrange, and each noninterference, the structure is ingenious compact, and balanced stable, has improved the stability and the reliability of device work.
Furthermore, the screw rod for controlling the planting device and the two ends of the main guide rail are both arranged on two lifting heads, the lifting heads form the main guide rail mounting base, and the lifting heads are arranged at the two ends of the base in a lifting manner through the lifting control mechanism.
Therefore, the drill rod can be fixedly arranged in the height direction without adopting a telescopic drill rod, and the position from the lower end part of the drill rod to the lower end part of the inoculation tube to the lower end part of the plugging tube can be gradually increased; when processing the inoculation like this, rely on the decline of lift control mechanism control lift head, drive drilling rod, inoculation pipe and shutoff pipe wholly to push down, the drilling rod contacts log surface earlier and begins to bore a hole, and when drilling the drilling rod to required degree of depth, inoculation pipe tip is in the position of the middle part of last drilling and inoculates, and the shutoff pipe is in the position of the upper portion of the drilling of next and carries out the shutoff. Therefore, the three parts can be better ensured to be synchronously carried out, and the working smoothness and the working efficiency are improved. Certainly in other can the implementation manners, also can choose to fix the setting with planting device control with screw rod and main guide rail in the direction of height, then set up the drilling rod into flexible drilling rod, rely on the flexible realization drilling of drilling rod self, the upper position that the inoculation pipe lower extreme and shutoff pipe lower extreme all remain to be located the drilling simultaneously to rely on the material dead weight to make its fall into the drilling after extruding, realize inoculation and shutoff. But this method has poor reliability in inoculation and plugging.
Furthermore, the lifting head comprises a first lifting head and a second lifting head, a first lifting screw rod vertically penetrates through the middle position of the first lifting head, the lower end of the first lifting screw rod is fixed on the base, a rotatable first lifting nut is further arranged on the first lifting head, the first lifting nut is matched on the first lifting screw rod to form a screw rod nut transmission pair, a first lifting control motor in transmission connection with the first lifting nut is further arranged on the first lifting head, first lifting guide rods fixed on the base are further arranged on one side of the first lifting screw rod in parallel at intervals, and the first lifting guide rods penetrate through the first lifting head and are in sliding fit; two sides of the second lifting head are vertically provided with a second lifting screw rod in a penetrating mode respectively, the lower end of the second lifting screw rod is fixed on the base, the second lifting head is further provided with two rotatable second lifting nuts, the second lifting nuts are matched with the two second lifting screw rods respectively to form a screw nut transmission pair, the second lifting head is further provided with a second lifting control motor which is in transmission connection with the two second lifting nuts in the same direction, and the motor for controlling the planting device is installed on the second lifting head.
Like this, during operation, through the synchronous work of the first lift control motor of control system synchro control and second lift control motor to drive first lift nut and two synchronous syntropy rotations of second lift nut, and then rely on three screw nut transmission pair to drive two synchronous lifts of lift head jointly, realize the motion control to planting device in vertical side, and then realize synchronous drilling, inoculation and shutoff. The first lifting head is only provided with one group of screw nut transmission pairs, the structure is simpler, and the second lifting head is provided with two groups of screw nut transmission pairs, so that the guide rods are not saved, and the motor for controlling the planting device can be arranged between two second lifting screws on the second lifting head; in this way, the reverse torque generated by the motor for controlling the planting device when controlling the translational motion of the planting device can be uniformly applied to the two second lifting screw rods along the left and right directions, so that the lifting screw rods are prevented from being blocked due to the unidirectional acting torque. Therefore, the stability, reliability and durability of the whole working of the device are greatly ensured, and the service life of the device is prolonged.
Furthermore, the two first lifting guide rods are arranged on two sides of the first lifting screw rod in a bilateral symmetry mode along the width direction of the base.
In this way, balance and stability can be better ensured.
Furthermore, the log clamping device comprises two clamping heads which are oppositely arranged, and clamping claws are arranged on the clamping heads. Thus, the mature clamping claw device is conveniently adopted to clamp the log. The better selection is that the gripper jaw adopts V type gripper jaw, and simple structure is reliable not only, can press from both sides the log of different diameters and get, can realize the log centre gripping in-process from the centering action in addition.
Furthermore, the side surfaces of the opposite sides of the clamping heads are vertically provided with a turntable in a rotatable manner, and the clamping claws are arranged on the turntable. The rotary plate can drive the clamping claws to rotate by a certain angle to drive the rotation angle of the log, so that multi-row punching inoculation is realized.
Furthermore, a left-right adjusting device of the clamping head capable of adjusting the position of the clamping head in the width direction of the base is further arranged between the clamping head and the base. Therefore, the left and right positions of the clamping head are conveniently adjusted to clamp the non-finished log with distortion in the length direction.
Furthermore, adjusting device about the centre gripping head, including the ram that sets up along base width direction installation on the base of centre gripping head below, centre gripping head lower extreme slidable ground joint is installed on the ram, and the ram upper surface still fixedly is provided with the rack along self length direction, installs on the centre gripping head with rack toothing's control adjusting gear, control adjusting gear and centre gripping overhead control regulation motor transmission and be connected.
Therefore, the left and right adjusting gears are driven by the left and right adjusting motors to be meshed and rotated on the racks conveniently, and then the clamping heads are driven to translate along the width direction of the base, so that the clamping device is simple in structure and convenient, fast and stable to adjust. And in the left-right adjusting structure, the tooth space direction of the rack is consistent with the clamping direction of the log, so that the left-right adjusting structure is not influenced by the clamping force. Can be adjusted while clamping, and can be adjusted even after clamping.
Furthermore, the ram is provided with concave grooves on the side surfaces of the two sides of the base in the length direction, the clamping heads are provided with clamping ends which extend downwards to form an L shape and are inserted into the grooves on the side surfaces of the ram on the two sides of the base in the length direction, and the clamping ends are provided with rollers matched in the grooves.
Like this, the joint sliding fit mode between clamping head and the ram is more reliable and more stable and can avoid receiving the influence of clamping head clamp force equally, has guaranteed the reliability of controlling the regulation.
Furthermore, a clamping head distance adjusting device is further arranged on the base.
Thus, the distance between the two clamping heads can be better adjusted to adapt to logs with different lengths, and the clamping of the logs is better realized.
Further, the clamping head interval adjusting device comprises an interval adjusting nut fixed below the two rams and arranged along the width direction of the base, and further comprises an interval adjusting screw rod arranged along the length direction of the base, the interval adjusting screw rod is rotatably arranged and limited in length direction, two mutually symmetrical interval adjusting threads are respectively arranged on the interval adjusting screw rod close to two ends, the interval adjusting nut is in threaded fit on the interval adjusting threads, an interval adjusting motor is further arranged on the base, the interval adjusting motor is in transmission connection with the interval adjusting screw rod, and an interval adjusting guide structure arranged along the length direction of the base is further arranged between the base and the rams.
Like this, rely on the interval adjustment motor to drive interval adjusting screw corotation or reversal, can drive ram relative or reverse movement, and then drive the clamping head relative motion and press from both sides tightly or reverse movement loosens. Has the advantages of simple structure and reliable, stable and convenient adjustment.
Further, the base both ends are provided with interval adjustment mounting groove, interval adjusting screw's both ends and interval adjusting nut install in interval adjustment mounting groove. This facilitates the nut installation.
Further, interval adjustment guide structure is including being located the interval adjustment guide way that the base upper surface set up along base length direction, still including installing at the ram lower extreme and roll the interval adjustment guide roller of cooperation in interval adjustment guide way. Therefore, the device is more convenient to guide in a rolling mode, and the smooth working length of the device is improved.
Further, interval adjustment mounting groove and interval adjustment guide way upper surface all are provided with folding protective sheath. So that the wood chips can be prevented from falling into the groove.
Further, base middle part position has a saw-dust holding tank, still is provided with a saw-dust on the base one side and holds the drawer, and the saw-dust holds drawer inner and is located the saw-dust holding tank. Therefore, the wood chips are convenient to accept and take out.
Furthermore, a control system is further installed on the base and connected with the motors, the control system is provided with a control panel located on the side face of the base, a downward vision sensor is further installed on the outer surface of the planting device, and the vision sensor is connected with the control system.
Therefore, the log condition can be better detected by the visual sensor, the control of each motor is realized by setting programs by the control system, and the control automation degree is better improved. The control panel facilitates data display and control adjustment operations, but the specific control manner is the prior art and is not described in detail herein.
The above-described scheme has the following advantages and effects. 1. Through each adjusting device on the base and cooperation vision sensor, can realize getting by oneself and overturning different logs and even little log of crooked degree. The wood clamping box is provided with the outer V-shaped clamping claws, so that logs with different diameters can be clamped, and the self-centering effect in the log clamping process can be met. And this provides a powerful condition for the subsequent turning of the logs.
2. The three steps of punching, placing the strain and plugging are carried out simultaneously by the provided planting device, so that the planting efficiency is greatly improved. In the aspects of strain placement and plugging material injection, a spiral conveying mechanism is arranged to quantitatively control the strain placement amount and the plugging material injection amount. On the basis, a gear train wheel is taken as an intermediate transmission part of the gear train wheel and the transmission part, so that one power source respectively realizes high-speed running of the drill bit and low-speed running of the conveying rod, and meanwhile, a pressure sensor at the tail end of the drill bit can be used as a switch of the power of the drill rod, so that the non-working power source can stop working, and the energy consumption is fully reduced.
3. Through the transmission of power source control screw nut, and then control the elevating movement of planting the case or remove about, its transmission stationarity of screw nut is high, and more accessible control turned angle converts planting case movement length and speed into and can control. The controllability of the drilling depth, the feeding speed of the drill bit and the stability are greatly ensured.
4. When the device is used, logs are conveyed by matching with a conveying belt, so that full automation of mushroom planting can be completely realized (including automatic clamping of logs and turning over of logs after planting is completed). The punching depth and the strain placing quantity can be effectively and automatically set. Therefore, the scheme not only aims at one strain planted on basswood, but also can realize different placement amounts of different strains with different hole depths, provides a powerful environment for the growth of each strain, and realizes the planting of multiple strains by one machine. Greatly improves the strain planting efficiency and enhances the functionality and the practicability of the equipment.
In conclusion, the utility model is more beneficial to the growth of mushroom and has the advantages of high automation degree, good operation flexibility on logs, higher applicability and higher production efficiency.
Drawings
FIG. 1 is a schematic view of the overall structure of the edible fungus cultivation apparatus of the present invention.
Fig. 2 is a schematic view showing an internal structure of the planting device in fig. 1, with a front side plate, a left side plate and a top plate of the planting box removed.
Fig. 3 is a schematic view of the structure of the individual plugging mechanism of fig. 2.
Fig. 4 is a schematic structural diagram of a part of the lifting control mechanism in fig. 1.
Fig. 5 is a schematic structural view of the base portion of fig. 1.
FIG. 6 is a schematic structural view of a portion of the gripping head spacing adjustment apparatus of FIG. 5.
Fig. 7 is a schematic view of the structure of the base alone of fig. 5, without the chip holding drawer and control panel.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The best mode is as follows: as shown in fig. 1 to 7, an edible fungi cultivation device comprises a base 1, wherein a log clamping device is arranged on the base 1, a main guide rail 2 which is arranged in parallel along a clamping direction is further arranged above the log clamping device, a planting device is arranged on the main guide rail 2 in a sliding fit mode, a planting device sliding control mechanism for controlling the planting device to slide on the main guide rail is further arranged, a drilling mechanism, an inoculation mechanism and a plugging mechanism are arranged on the planting device, and the plugging mechanism can realize plugging of drilling holes after inoculation by adopting plugging materials.
Like this, in this scheme, installed drilling mechanism, inoculation mechanism and shutoff mechanism simultaneously on planting device, make it accomplish drilling and inoculation while, can also accomplish the shutoff work to drilling. Therefore, after the plugging material plugs the drilled hole, the strain is protected, an environment which is more favorable for the strain to grow is created in the drilled hole, and the subsequent growth of the mushroom is also more favorable.
Wherein, planting device sliding control mechanism includes one and leading 2 parallel arrangement's planting device control screw rod 3, still includes a cooperation and just fixes planting device control nut 4 on planting device control with the screw rod, and leading 2 both ends of rail are fixed on leading rail mount pad, planting device control is rotationally installed on leading rail mount pad with 3 both ends of screw rod, still includes and is connected and can drive its rotatory planting device control with 3 transmissions of screw rod for planting device control and uses motor (not shown in the figure).
Like this, can drive control planting device through motor and screw nut transmission pair and slide on leading rail, and screw nut transmission pair can realize the accurate control to sliding distance. During implementation, the two main guide rails are arranged on two sides of the screw rod for controlling the planting device in parallel. This allows for better balance.
Wherein, the cover is equipped with folding cover 5 on the main guide rail 2, and folding cover one end links to each other with the main guide rail mount pad, and the other end links to each other with planting device.
In this way, the main rail can be better protected. During implementation, the outside of the screw for controlling the planting device is also provided with a folding sleeve for realizing protection.
The plugging mechanism comprises a vertically fixedly arranged plugging pipe 6, a plugging rotating shaft 7 capable of horizontally rotating is vertically arranged in the plugging pipe 6, a spiral blade 8 is arranged on the plugging rotating shaft, the upper end of the plugging rotating shaft 7 is in transmission connection with a plugging motor, and the upper end of the plugging pipe 6 is connected with a plugging material conveying channel and a plugging material bin 9 through a plugging material conveying channel.
Therefore, when the plugging device is used, the lower end of the plugging pipe is moved to a position to be plugged by controlling the planting device to slide on the main guide rail, the plugging rotating shaft is driven to rotate by the plugging motor, and plugging materials are extruded downwards to the position to be plugged quantitatively when the helical blades rotate, so that automatic plugging of the position of a drilled hole after inoculation is realized; the automatic plugging device has the advantages of simple structure, high efficiency, high automation degree and capability of accurately controlling the amount of plugging materials. The plugging material can adopt flowable slurry or powder as the plugging material. The additional drilling mechanism and the inoculating mechanism can also be realized by adopting the structure described in the background technology or other structures with the same functions.
Wherein, the drilling mechanism comprises a drill rod 11 which is vertically arranged, and the upper end of the drill rod 11 is in transmission connection with a drill rod motor 12. Thus, the structure is simple and the drilling is reliable. Wherein, drilling rod bottom end still is provided with pressure sensor, and pressure sensor links to each other with control system. Therefore, the pressure of the drill hole can be detected to be used as a power switch of the drill rod, so that the drill rod can be started in time when the log is contacted.
Wherein, inoculation mechanism, including a vertical inoculation pipe 13 of fixed setting, but the vertical inoculation pivot that is provided with horizontal rotation in the inoculation pipe 13, be provided with helical blade in the inoculation pivot, inoculation pivot upper end and inoculation motor transmission are connected, and inoculation pipe upper end links to each other with an inoculation feed bin 17 through inoculation material transfer passage. In practice, the internal structure of the inoculation tube is consistent with that of the plugging tube, and the internal structure is understood by referring to fig. 3.
Therefore, when the automatic inoculation device is used, the lower end of the inoculation pipe is moved to a position to be inoculated by controlling the planting device to slide on the main guide rail, the inoculation rotating shaft is driven to rotate by virtue of the inoculation motor, and the inoculation material is extruded downwards to the position to be inoculated quantitatively when the helical blades rotate, so that automatic inoculation on a drilling position is realized; has the advantages of simple structure, high efficiency, high automation degree and accurate control of the dosage of the inoculation material. Wherein the inoculation material is generally hypha or fungus powder or fungus slurry for inoculation.
Wherein the drilling mechanism, the inoculation mechanism and the plugging mechanism are arranged in a straight line direction parallel to the main guide rail 2 from front to back at intervals with the same distance.
Therefore, the planting device is controlled by the planting device sliding control mechanism to move forwards by the same distance every time, and synchronous operation of drilling, inoculation and plugging can be achieved, namely when the first station in front drills, the second drilled station synchronously realizes inoculation, and the third inoculated station synchronously realizes plugging. Thus greatly improving the planting efficiency.
The drill rod motor 12 is mounted above the drill rod 11, the inoculation motor and the plugging motor are the same motor as the drill rod motor, and the output shaft of the drill rod motor is provided with a driving gear 14 and is in transmission connection with the inoculation rotating shaft and the plugging rotating shaft through a gear transmission system 15.
Like this, the structure is simple compacter, makes things convenient for the structure installation overall arrangement among the planting device, and can realize the synchronous motion control of drilling rod, inoculation pivot and shutoff pivot better. During implementation, the discharge amount of the seed material and the plugging material can be conveniently controlled by adjusting the transmission ratio of the gear transmission system according to needs.
Wherein, planting device includes a planting case 16, it is provided with an arc 18 to plant the fixed arc that is provided with in case 16 upper portion, arc 18 middle part has the arch that forms along the leading rail direction, arc 18 has ascending feed bin baffle 19 along the both sides of leading rail direction, and make around feed bin baffle 19 and arc 18 both sides sunken department and plant and constitute respectively between the case 16 front and back curb plate and inoculate feed bin 17 and shutoff feed bin 9, the outside edge of both sides is the sunken arc in middle part and down extends and form a unloading vertical slot 20 in this marginal middle part position along leading rail length direction around the feed bin baffle, the space that the case control was worn with screw rod 3 is planted in the protruding department below formation of arc, feed bin baffle 19 outer end fixed mounting supplies to plant case control and uses nut 4.
Like this, adopt still less component had both formed two feed bins and very convenient unloading, the installation of the screw rod for the case control of conveniently planting again is stepped down, also makes things convenient for the installation of planting the case control and using the nut fixed. Therefore, the whole structure is very simple, ingenious and compact, and the adding, supplementing and blanking of the inoculation material and the plugging material are convenient.
A first partition plate 21 and a second partition plate 22 are sequentially and horizontally arranged in the planting box below the arc-shaped plate 18 at intervals downwards, a first installation space is formed between the arc-shaped plate 18 and the first partition plate 21, a main sliding block 23 is fixedly arranged in the first installation space, the main sliding rail slidably penetrates through the left side wall and the right side wall of the planting box and is matched with the main sliding block 23, and the drill rod motor 12 is installed in the first installation space; a second installation space is formed between the first partition plate 21 and the second partition plate 22, and a driving gear 14 and a gear transmission system 15 which are connected to the inoculation rotating shaft and block the rotating shaft are installed in the second installation space; a third installation space is formed between the second partition plate 22 and the bottom plate of the planting box, two arc-groove-shaped material receiving plates 24 which are obliquely arranged are respectively arranged in the third installation space, the lower ends of the material receiving plates 24 are respectively connected with the upper ends of the seed receiving pipes 13 and the upper ends of the plugging pipes 6, the upper ends of the material receiving plates are obliquely upwards connected with the lower ends of the blanking vertical grooves on the front side and the rear side, and the upper ends of the seed receiving pipes and the plugging pipes penetrate through and are fixed on the bottom plate of the planting box.
Like this, plant incasement portion structure and can make things convenient for guide rail structure, transmission structure and blanking structure's installation to arrange, and each noninterference, the structure is ingenious compact, and balanced stable, has improved the stability and the reliability of device work.
Wherein, planting device control is all installed on two overhead lifts with screw rod 3 and leading rail 2 both ends, and the lift head constitutes leading rail mount pad, the lift head passes through the lift control mechanism and installs the both ends at the base with liftable.
Therefore, the drill rod can be fixedly arranged in the height direction without adopting a telescopic drill rod, and the position from the lower end part of the drill rod to the lower end part of the inoculation tube to the lower end part of the plugging tube can be gradually increased; when processing the inoculation like this, rely on the decline of lift control mechanism control lift head, drive drilling rod, inoculation pipe and shutoff pipe wholly to push down, the drilling rod contacts log surface earlier and begins to bore a hole, and when drilling the drilling rod to required degree of depth, inoculation pipe tip is in the position of the middle part of last drilling and inoculates, and the shutoff pipe is in the position of the upper portion of the drilling of next and carries out the shutoff. Therefore, the three parts can be better ensured to be synchronously carried out, and the working smoothness and the working efficiency are improved. Certainly in other can the implementation manners, also can choose to fix the setting with planting device control with screw rod and main guide rail in the direction of height, then set up the drilling rod into flexible drilling rod, rely on the flexible realization drilling of drilling rod self, the upper position that the inoculation pipe lower extreme and shutoff pipe lower extreme all remain to be located the drilling simultaneously to rely on the material dead weight to make its fall into the drilling after extruding, realize inoculation and shutoff. But this method has poor reliability in inoculation and plugging.
The lifting head comprises a first lifting head 31 and a second lifting head 32, a first lifting screw 33 vertically penetrates through the upper middle position of the first lifting head 31, the lower end of the first lifting screw 33 is fixed on the base 1, a rotatable first lifting nut is further arranged on the first lifting head 31, the first lifting nut is matched on the first lifting screw 31 to form a screw nut transmission pair, a first lifting control motor (not shown in the figure) in transmission connection with the first lifting nut is further arranged on the first lifting head 31, first lifting guide rods 34 fixed on the base are further arranged on one side of the first lifting screw 31 in parallel at intervals, and the first lifting guide rods 34 penetrate through the first lifting head and are in sliding fit; two sides of the second lifting head 32 are vertically provided with a second lifting screw 35 respectively in a penetrating manner, the lower end of the second lifting screw 35 is fixed on the base 1, the second lifting head 32 is further provided with two rotatable second lifting nuts 36, the second lifting nuts 36 are respectively matched with the two second lifting screws 35 to form a screw nut transmission pair, the second lifting head is further provided with a second lifting control motor (not shown in the figure) which is in transmission connection with the two second lifting nuts in the same direction, and a motor (not shown in the figure) for controlling the planting device is installed on the second lifting head 32.
Like this, during operation, through the synchronous work of the first lift control motor of control system synchro control and second lift control motor to drive first lift nut and two synchronous syntropy rotations of second lift nut, and then rely on three screw nut transmission pair to drive two synchronous lifts of lift head jointly, realize the motion control to planting device in vertical side, and then realize synchronous drilling, inoculation and shutoff. The first lifting head is only provided with one group of screw nut transmission pairs, the structure is simpler, and the second lifting head is provided with two groups of screw nut transmission pairs, so that the guide rods are not saved, and the motor for controlling the planting device can be arranged between two second lifting screws on the second lifting head; in this way, the reverse torque generated by the motor for controlling the planting device when controlling the translational motion of the planting device can be uniformly applied to the two second lifting screw rods along the left and right directions, so that the lifting screw rods are prevented from being blocked due to the unidirectional acting torque. Therefore, the stability, reliability and durability of the whole working of the device are greatly ensured, and the service life of the device is prolonged.
The two first lifting guide rods 34 are arranged on two sides of the first lifting screw rod 31 in bilateral symmetry along the width direction of the base.
In this way, balance and stability can be better ensured.
The log clamping device comprises two clamping heads 41 which are oppositely arranged, and clamping claws 42 are arranged on the clamping heads 41. Thus, the mature clamping claw device is conveniently adopted to clamp the log. The better selection is that the gripper jaw adopts V type gripper jaw, and simple structure is reliable not only, can press from both sides the log of different diameters and get, can realize the log centre gripping in-process from the centering action in addition.
Wherein, the opposite side surfaces of the clamping head are vertically provided with a turntable 43 in a rotatable way, and the clamping claws 42 are arranged on the turntable 43. The rotary plate can drive the clamping claws to rotate by a certain angle to drive the rotation angle of the log, so that multi-row punching inoculation is realized.
Wherein, a left-right adjusting device of the clamping head capable of adjusting the position of the clamping head in the width direction of the base is also arranged between the clamping head 41 and the base. Therefore, the left and right positions of the clamping head are conveniently adjusted to clamp the non-finished log with distortion in the length direction.
The left and right adjusting device for the clamping head comprises a ram 44 arranged on a base below the clamping head along the width direction of the base, the lower end of the clamping head 41 is slidably clamped and installed on the ram, a rack 45 is fixedly arranged on the upper surface of the ram 44 along the length direction of the ram, a left adjusting gear and a right adjusting gear (not shown in the figure) meshed with the rack 45 are installed on the clamping head, and the left adjusting gear and the right adjusting gear are in transmission connection with a left adjusting motor and a right adjusting motor (not shown in the figure) on the clamping head.
Therefore, the left and right adjusting gears are driven by the left and right adjusting motors to be meshed and rotated on the racks conveniently, and then the clamping heads are driven to translate along the width direction of the base, so that the clamping device is simple in structure and convenient, fast and stable to adjust. And in the left-right adjusting structure, the tooth space direction of the rack is consistent with the clamping direction of the log, so that the left-right adjusting structure is not influenced by the clamping force. Can be adjusted while clamping, and can be adjusted even after clamping.
The ram 44 is provided with concave grooves 46 on the two side surfaces of the base in the length direction, the clamping head is provided with clamping ends 47 which extend downwards to form an L shape and are inserted into the grooves on the side surfaces of the ram on the two sides of the base in the length direction, and the clamping ends 47 are provided with rollers matched in the grooves.
Like this, the joint sliding fit mode between clamping head and the ram is more reliable and more stable and can avoid receiving the influence of clamping head clamp force equally, has guaranteed the reliability of controlling the regulation.
Wherein, the base 1 is also provided with a clamping head interval adjusting device.
Thus, the distance between the two clamping heads can be better adjusted to adapt to logs with different lengths, and the clamping of the logs is better realized.
Wherein, the centre gripping head interval adjusting device, including fixing at two rams 44 below and along the interval adjusting nut 48 of base width direction setting, still include an interval adjusting screw 49 that sets up along base length direction, interval adjusting screw 49 is rotatable to be set up and length direction is spacing, interval adjusting screw is last to be close to both ends position and respectively is provided with one section interval adjusting screw 50 of mutual symmetry, interval adjusting nut 48 screw-thread fit is on interval adjusting screw, still be provided with interval adjusting motor 51 on the base, interval adjusting motor 51 and interval adjusting screw 49 transmission are connected, still be provided with the interval adjustment guide structure along base length direction between base and the ram.
Like this, rely on the interval adjustment motor to drive interval adjusting screw corotation or reversal, can drive ram relative or reverse movement, and then drive the clamping head relative motion and press from both sides tightly or reverse movement loosens. Has the advantages of simple structure and reliable, stable and convenient adjustment.
Wherein, the base both ends are provided with interval adjustment mounting groove 52, interval adjusting screw's both ends and interval adjusting nut 48 install in interval adjustment mounting groove 52. This facilitates the nut installation.
The spacing adjustment guide structure comprises a spacing adjustment guide groove 53 formed in the upper surface of the base along the length direction of the base, and a spacing adjustment guide roller 54 arranged at the lower end of the ram and matched with the spacing adjustment guide groove in a rolling manner. Therefore, the device is more convenient to guide in a rolling mode, and the smooth working length of the device is improved.
Wherein, interval adjustment mounting groove and interval adjustment guide way upper surface all are provided with folding protective sheath 55. So that the wood chips can be prevented from falling into the groove.
Wherein, base middle part position has a saw-dust holding tank 56, still is provided with a saw-dust on the base one side and holds drawer 57, and the saw-dust holds drawer inner and is located the saw-dust holding tank. Therefore, the wood chips are convenient to accept and take out.
Wherein, still install control system on the base, control system and each motor link to each other, and control system has one and is located base side on control panel 58, and planting device surface still installs decurrent vision sensor 59, and vision sensor 59 links to each other with control system.
Therefore, the log condition can be better detected by the visual sensor, the control of each motor is realized by setting programs by the control system, and the control automation degree is better improved. The control panel facilitates data display and control adjustment operations, but the specific control manner is the prior art and is not described in detail herein.

Claims (10)

1. The utility model provides an edible mushroom cultivation equipment, includes the base, is provided with log clamping device on the base, and log clamping device top still has the leading rail along the parallel setting of clamping direction, and slidable ground cooperation is provided with planting device on the leading rail, still has and is used for controlling planting device gliding planting device sliding control mechanism on leading rail, and its characterized in that is provided with drilling mechanism, inoculation mechanism and shutoff mechanism on the planting device, and shutoff mechanism can adopt the shutoff material to realize the shutoff to drilling behind the inoculation.
2. The edible mushroom cultivation apparatus according to claim 1, wherein the planting device sliding control mechanism includes a planting device control screw rod disposed in parallel with the main guide rail, and further includes a planting device control nut fitted to the planting device control screw rod and fixed to the planting device, both ends of the main guide rail are fixed to the main guide rail mounting seat, both ends of the planting device control screw rod are rotatably mounted to the main guide rail mounting seat, and further includes a planting device control motor drivingly connected to the planting device control screw rod and capable of rotating the same.
3. The edible mushroom cultivation device according to claim 1, wherein the plugging mechanism comprises a vertically fixed plugging pipe, a horizontally rotatable plugging rotating shaft is vertically arranged in the plugging pipe, a helical blade is arranged on the plugging rotating shaft, the upper end of the plugging rotating shaft is in transmission connection with a plugging motor, and the upper end of the plugging pipe is connected with a plugging bin through a plugging material conveying channel.
4. An edible fungus cultivation apparatus as claimed in claim 3, wherein the drilling mechanism comprises a vertically arranged drill rod, the upper end of the drill rod is in transmission connection with a drill rod motor;
the inoculation mechanism comprises an inoculation pipe which is vertically and fixedly arranged, an inoculation rotating shaft which can horizontally rotate is vertically arranged in the inoculation pipe, a helical blade is arranged on the inoculation rotating shaft, the upper end of the inoculation rotating shaft is in transmission connection with an inoculation motor, and the upper end of the inoculation pipe is connected with an inoculation bin through an inoculation material conveying channel;
the drilling mechanism, the inoculation mechanism and the plugging mechanism are arranged in a straight line direction parallel to the main guide rail from front to back at intervals with the same interval.
5. The edible mushroom cultivation device according to claim 4, wherein the drill rod motor is installed above the drill rod, the inoculation motor and the plugging motor are the same motor as the drill rod motor, and the output shaft of the drill rod motor is provided with a driving gear and is in transmission connection with the inoculation rotating shaft and the plugging rotating shaft through a gear transmission system;
planting device includes a planting case, it is fixed to be provided with an arc on case upper portion to plant, the arc middle part has the arch of following the formation of leading rail direction, the arc has ascending feed bin baffle along the both sides of leading rail direction, and make around feed bin baffle and the arc both sides sunken department and plant the case constitute respectively between the curb plate around and inoculate feed bin and shutoff feed bin, the outside edge of both sides is the recessed arc in middle part and down-extending forms an unloading vertical slot in this marginal middle part position along leading rail length direction around the feed bin baffle, the space that the screw rod passed for planting case control is formed to arc bulge below, feed bin baffle outer end fixed mounting supplies to plant case control and uses the nut.
6. The edible fungus cultivation device as claimed in claim 5, wherein a first partition plate and a second partition plate are horizontally arranged in sequence at intervals downwards in the cultivation box below the arc-shaped plate, a first installation space is formed between the arc-shaped plate and the first partition plate, a main sliding block is fixedly arranged in the first installation space, the main guide rail slidably penetrates through the left side wall and the right side wall of the cultivation box and is matched with the main sliding block, and a drill rod motor is installed in the first installation space; a second installation space is formed between the first partition plate and the second partition plate, and a driving gear and a gear transmission system which are connected to the inoculation rotating shaft and the plugging rotating shaft are installed in the second installation space; a third installation space is formed between the second partition plate and the bottom plate of the planting box, two obliquely arranged arc-groove-shaped material receiving plates are respectively arranged in the third installation space, the lower ends of the material receiving plates are respectively connected with the upper ends of the seed receiving pipe and the plugging pipe, the upper ends of the material receiving plates are obliquely connected with the lower ends of the blanking vertical grooves on the front side and the rear side, and the upper ends of the seed receiving pipe and the plugging pipe penetrate through and are fixed on the bottom plate of the planting box.
7. The edible fungi cultivation apparatus as claimed in claim 2, wherein the planting device control screw and both ends of the main guide are installed on two lifting heads, the lifting heads are installed at both ends of the base in a liftable manner by the lifting control mechanism;
the lifting head comprises a first lifting head and a second lifting head, a first lifting screw rod vertically penetrates through the upper middle position of the first lifting head, the lower end of the first lifting screw rod is fixed on the base, a rotatable first lifting nut is further arranged on the first lifting head, the first lifting nut is matched on the first lifting screw rod to form a screw rod nut transmission pair, a first lifting control motor in transmission connection with the first lifting nut is further arranged on the first lifting head, first lifting guide rods fixed on the base are further arranged on one side of the first lifting screw rod in parallel at intervals, and the first lifting guide rods penetrate through the first lifting head and are in sliding fit; two sides of the second lifting head are vertically provided with a second lifting screw rod in a penetrating mode respectively, the lower end of the second lifting screw rod is fixed on the base, the second lifting head is further provided with two rotatable second lifting nuts, the second lifting nuts are matched with the two second lifting screw rods respectively to form a screw nut transmission pair, the second lifting head is further provided with a second lifting control motor which is in transmission connection with the two second lifting nuts in the same direction, and the motor for controlling the planting device is installed on the second lifting head.
8. An edible fungus cultivation apparatus according to claim 1, wherein the log holding means comprises two holding heads arranged oppositely, the holding heads being provided with holding claws;
the side surfaces of the opposite sides of the clamping heads are vertically provided with a turntable in a rotatable manner, and the clamping claws are arranged on the turntable.
9. An edible fungus cultivation apparatus as recited in claim 8, wherein a left-right adjusting means for the holding head capable of adjusting the position of the holding head in the width direction of the base is further installed between the holding head and the base;
the clamping head left-right adjusting device comprises a ram which is arranged on a base below a clamping head along the width direction of the base, the lower end of the clamping head is slidably clamped and arranged on the ram, a rack is fixedly arranged on the upper surface of the ram along the length direction of the ram, a left adjusting gear and a right adjusting gear which are meshed with the rack are arranged on the clamping head, and the left adjusting gear and the right adjusting gear are in transmission connection with a left adjusting motor and a right adjusting motor on the clamping head;
the ram has concave grooves on the two side surfaces of the base in the length direction, the clamping heads are provided with clamping ends which extend downwards to form an L shape and are inserted into the grooves on the side surfaces of the ram on the two sides of the base in the length direction, and the clamping ends are provided with rollers matched in the grooves.
10. An edible fungus cultivation apparatus as claimed in claim 9, wherein the base is further provided with a clamping head spacing adjustment device;
the clamping head interval adjusting device comprises interval adjusting nuts which are fixed below the two rams and arranged along the width direction of the base, and also comprises an interval adjusting screw rod which is arranged along the length direction of the base, the interval adjusting screw rod can be rotationally arranged, the length direction is limited, a section of interval adjusting screw thread which is symmetrical to each other is respectively arranged on the interval adjusting screw rod and is close to the two ends, the interval adjusting nut is in threaded fit with the interval adjusting screw thread, an interval adjusting motor is also arranged on the base, the interval adjusting motor is in transmission connection with the interval adjusting screw rod, and an interval adjusting guide structure along the length direction of the base is also arranged between the base and the rams;
the two ends of the base are provided with interval adjusting mounting grooves, and the two ends of the interval adjusting screw rod and the interval adjusting nut are mounted in the interval adjusting mounting grooves;
the distance adjusting guide structure comprises a distance adjusting guide groove and a distance adjusting guide roller, wherein the distance adjusting guide groove is formed in the upper surface of the base along the length direction of the base;
the middle part of the base is provided with a sawdust accommodating groove, the side surface of one side of the base is also provided with a sawdust accommodating drawer, and the inner end of the sawdust accommodating drawer is positioned in the sawdust accommodating groove;
the base is also provided with a control system, the control system is connected with the motors, the control system is provided with a control panel positioned on the side surface of the base, the outer surface of the planting device is also provided with a downward vision sensor, and the vision sensor is connected with the control system.
CN202122906809.9U 2021-11-25 2021-11-25 Edible mushroom cultivation equipment Expired - Fee Related CN216088023U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122906809.9U CN216088023U (en) 2021-11-25 2021-11-25 Edible mushroom cultivation equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122906809.9U CN216088023U (en) 2021-11-25 2021-11-25 Edible mushroom cultivation equipment

Publications (1)

Publication Number Publication Date
CN216088023U true CN216088023U (en) 2022-03-22

Family

ID=80718818

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122906809.9U Expired - Fee Related CN216088023U (en) 2021-11-25 2021-11-25 Edible mushroom cultivation equipment

Country Status (1)

Country Link
CN (1) CN216088023U (en)

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Granted publication date: 20220322