CN2160868Y - Coating spray gun for revolving furnace - Google Patents
Coating spray gun for revolving furnace Download PDFInfo
- Publication number
- CN2160868Y CN2160868Y CN 93213757 CN93213757U CN2160868Y CN 2160868 Y CN2160868 Y CN 2160868Y CN 93213757 CN93213757 CN 93213757 CN 93213757 U CN93213757 U CN 93213757U CN 2160868 Y CN2160868 Y CN 2160868Y
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- oxygen
- spray pipe
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- layer
- pipe
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Abstract
The utility model relates to a coating spray gun for a revolving furnace in steel making process. The utility model is characterized in that the side surfaces of the utility model are both provided with oxygen spray pipes (5, 6) and a spray pipe (7) which is made of fire-resisting material. The spray pipes and a spray gun head end cover (4) are divided into three layers according to different distances. The first layer is the oxygen spray pipe (5) which is most adjacent to the spray gun head end cover (4), and the third layer is also the oxygen spray pipe (6) which is farther from the oxygen spray pipe (5) in the first layer and is positioned at the 1/10-1/15 point on the spray gun extending into the revolving furnace. The spray pipe (7) which is made of the fire-resisting material is positioned in the second layer and is positioned between the oxygen spray pipe (5) of the first layer and the oxygen spray (6) of the third layer. Compared with a conventional product, the utility model has the advantages of high uniformity of spraying coating, and long service life. The utility model prolongs the furnace life of a furnace lining of the revolving furnace and increases the productivity of steel making.
Description
The utility model relates to the spray repairing lance for tilting converter in a kind of steel-making.
U.S. Patent number is that 3883078 converter spray repair spray gun is that conveyance conduit by coaxial assembling constitutes, and transports refractory material, fuel and oxygen, and refractory material sprays from conveyance conduit and oxygen mix, and this moment, fuel was lighted, and changed into flame; Refractory material is met thermal change and is become thick material, sprays to the furnace lining top layer, forms flame retardant coating.The high robustness that coating after the spraying can reach high density (porosity is 10%) and bond with basic firebrick.But when flame collided the furnace lining wall, the flame fragmentation became countless sparks, formed waste gas stream on the point of impingement, failed to touch the fire resisting material particle of furnace lining inwall at the point of impingement and was taken away by the waste gas stream in the linkage.And the application efficiency of its fireproof coating is low, is sprayed on coating in the furnace lining and only is equivalent to all and is conveyed into 20～50% of the refractory material weight that is used for spray repair in the converter." metallurgy " magazine (1977 the 12nd phases, the 25th～26 page) disclosed a kind of spray repairing lance for tilting converter that has water-cooling apparatus, the device of this structure makes the firm poor performance of spray repair coating and poor with the refractory brick adhesive effect of furnace lining, therefore, under the rapid great fluctuation process situation of converter temperature, such coating can peel off from furnace lining.In addition, this spray repairing lance for tilting converter is only limited to along the longitudinal axis is upper and lower and moves, and can not center on the transit rotation, so coating can not spray to converter lining equably.
It is a kind of improved and can improve the uniformity that coating sprays to converter lining, the spray repairing lance for tilting converter that improves the STEELMAKING PRODUCTION rate that the purpose of this utility model is to provide.
The utility model is to realize like this, this product is made up of the trunk line of carrying refractory material and the trunk line of delivering oxygen, carry the trunk line and the coaxial assembling of the trunk line of delivering oxygen of refractory material, its side surface all has oxygen spray pipe and refractory nozzle, these jet pipes and lance head end cap divide three layers of distribution with different distance: ground floor is an oxygen spray pipe, the most close lance head end cap, the 3rd layer also is oxygen spray pipe, it is far away from the ground floor oxygen spray pipe, be positioned at 1/10～1/15 place that spray gun extend into the part of converter, refractory nozzle is between ground floor oxygen spray pipe and the 3rd layer of oxygen spray pipe at the second layer.
The ground floor oxygen spray pipe becomes 50 °～85 ° to the opposite direction of spray gun head end with the vertical face central shaft of trunk line, the 3rd layer of oxygen spray pipe becomes 35 °～45 ° to the lance head extreme direction with the vertical face central shaft of trunk line, and these three layers of jet pipes constitute row's sequence along the length of spray gun on its surface, these a few row's jet pipes all through the center of oxygen spray pipe, refractory nozzle and the vertical face central shaft that is parallel to trunk line distribute.Become 40 °～100 ° between the axle center of row and row's jet pipe, and each all there is a central shaft common ground that runs through them corresponding to three jet pipes of oxygen spray pipe, refractory nozzle in arranging.
Below in conjunction with drawings and Examples the utility model is described in detail.
Fig. 1 vertically stretches into the schematic diagram of converter furnace chamber for the utility model.
Fig. 2 is a vertical section structural representation of the present utility model.
Fig. 3 makes supporting movement to cut off enemy the cross section schematic diagram for the jet of refractory material of the present utility model and oxygen jet pipe.
1-carries the trunk line of the trunk line 2-delivering oxygen of refractory material
The vertical face central shaft 4-lance head end cap of 3-trunk line
5,6-oxygen spray pipe 7-refractory nozzle 8-furnace cavity
The utility model is made up of the trunk line (1) of carrying refractory material and the trunk line (2) of delivering oxygen, carry the coaxial assembling of trunk line (2) of trunk line (1) with the delivering oxygen of refractory material, its side surface all has oxygen spray pipe (5,6) and refractory nozzle (7), these jet pipes and lance head end cap (4) divide three layers of distribution take different distance: ground floor is oxygen spray pipe (5), the most close lance head end cap (4), the 3rd layer also is oxygen spray pipe (6), it from ground floor oxygen spray pipe (5) away from, be positioned at 1/10～1/15 place that spray gun extend into the part of converter, it is between ground floor oxygen spray pipe (5) and the 3rd layer of oxygen spray pipe (6) that refractory nozzle (7) is positioned at the second layer.
Ground floor oxygen spray pipe (5) becomes 50 °～85 ° to the opposite direction of spray gun head end with the vertical face central shaft (3) of trunk line, the 3rd layer of oxygen spray pipe (6) becomes 35 °～45 ° to the lance head extreme direction with the vertical face central shaft (3) of trunk line, and these three layers of jet pipes consist of row's along the length of spray gun on its surface Sequence, these a few row's jet pipes all through the center of oxygen spray pipe (5,6), refractory nozzle (7) and the vertical face central shaft (3) that is parallel to trunk line distribute. Become 40 °～100 ° between the axle center of row and row's jet pipe, and each there is a central shaft common ground (A) that runs through them corresponding to three jet pipes of oxygen spray pipe (5,6), refractory nozzle (7) in arranging.
Spray gun can be any length, yet will consider that in the mill the operation length of spray gun namely stretches into the interior spray gun length of furnace cavity, and the length that this part has is 4/5～1 times of converter inner chamber height. Example: 300 tons of stoves carry out vertical spray repair, and its running lining stove height is 9.5 meters, and the length that stretches into spray gun in the furnace chamber is 7.5 meters, and the spray gun total length comprises that afterbody is 25.7 meters.
Embodiment: carrying the pipe diameter of refractory material and oxygen is 114 * 7mm and 160 * 5mm.Central tube is used for the fire-resistant powder of pneumatic transportation, and second pipeline provides oxygen.Two pipelines are made by stainless steel 08G18Nigti.Spray gun has the cooling jacket device, is that transporting water is used to protect the pipeline of pneumatic transportation refractory material and oxygen not to be subjected to high temperature injury the pipeline of 178 * 4mm and 219 * 8mm from diameter during spray repair.Transporting the pipeline of water is made by common No. 3 steel.When the operation length of spray gun is 7 meters, the 0.8m place of oxygen spray pipe between ground floor and the 3rd layer of jet pipe.Oxygen spray pipe tilts to the spray gun axle center, and the ground floor jet pipe becomes 80 °, and second layer jet pipe becomes 40 °, and oxygen spray pipe is made by stainless steel tube, and internal diameter is 25mm, and external diameter is 35mm.Refractory nozzle is to be that No. 3 steels of 40 * 4mm are made by diameter, be positioned at the ground floor oxygen spray pipe at a distance of the 0.15m place, and become 50 °～80 ° with the vertical face central shaft of spray gun so as the central shaft of its central shaft and oxygen spray pipe and in these the joining B place of axle converge.
Row's number of every layer of jet pipe is identical, all is 9, and the angle between jet pipe is 40 ° in every layer.
Oxygen channel must clean by carbon tetrachloride before the spray gun running, and tested under the situation that the work of pressure above 1.5 times is pressed in the oxygen main, was 25 kilograms per centimeter as pressure
2
The key data of spray gun and running thereof
The title Board Lot
1. refractory material (intermixture) thousand Grams Per Minutes (clock) 500
2. gas transports (as nitrogen) rice
3/ minutes 10
3. nitrogen is pressed kg/cm
25
4. the formation % of fire-resistant mixed powder
Coke powder 25
Magnesite breeze 75
5. oxygen rice
3/ minutes 250
6. oxygen is pressed kg/cm
215
7. spray gun total length (comprising afterbody) rice 19.8
8. the rising or falling speed meter per second 0.3 of spray gun
9. the spray gun weight tons 2.3
10. oxygen purity % 99
11. the humidity of nitrogen (dew point) degree 40
Running of the present utility model: about 300 meter per seconds of oxygen velocity of ejection from jet pipe (5,6), in the refractory mixture: the coke powder accounts for 25%, and the magnesium ore deposit accounts for 75%, and refractory mixture sprays from jet pipe (7) as 3 meter per seconds with low velocity.Refractory mix has the enough time to make that most of coke is lighted from the joining (B) that jet pipe (7) is transported to the central shaft of jet pipe (5,6,7).The speed that refractory mixture is dispelled by oxygen flow on the B point depends on the weight of the fire-resistant powder of oxygen and the ratio of speed, considers the loss of Oxygen Flow speed in converter gas of jet pipe (5,6), and this speed is less than 100 meter per seconds usually.
Except refractory mixture and oxygen were fused, jet pipe (5,6,7) jet was crushed at point B place, its jet amplitude expansion, jet open 22～24 ° of firing angles (constant temperature jet open firing angle) to 35～40 °.The jet of different rows' jet pipe converges at the B place along the direction of jet pipe (5,6,7) central shaft, is linked to be a plane.Oxygen flow is lighted and the fire-resistant powder of the heating of the coke grain that burns the joins together fan-shaped face of penetrating, at this moment, the speed of the parallel plane jet that spraying method constitutes that distributes along the vertical over glaze of converter of the circumference formula jet that constituted of this fan-shaped jet pipe spray repair of velocity ratio of penetrating face and a few row's jet pipe is all little.
Institute increased through the time from jet pipe (7) to the furnace lining wall because of coke grain, and these particles have the abundant time to be lighted and partial combustion on the way.Therefore, when being conveyed in the furnace lining, they have fired burning more promptly when running into the Oxygen Flow around the refractory mixture gunning.Therefore, most of coke grain can not worn out by fire-resistant powder particle.The porosity of the coating of this spray gun spray repair about 20%.Correspondingly the durability of coating itself has improved, and simultaneously, it is bonded in, and the durability on the refractory brick also is enhanced in the furnace lining.
When temperature had rapid great fluctuation process, the coating in the converter can not peeled off from furnace lining.Molten slag in stove is full fashionable, some wiping of coating, and the fire resistance of coating has the degeneration of less degree.In other words, utilize the spray gun that some new distribution jet pipes are arranged to improve the endurance quality of coating.Oxygen and fire-resistant powder jet are when mutual collision, and because of by draw down, its injection amplitude enlarges, and has improved the coating uniformity of spray repair to the furnace lining wall.Even under the situation of row's number of oxygen and powder jet pipe less (having only 8～9 rows), furnace lining also can be covered fully by uniform coating.Jet pipe angle between row and row is 45 ° or 40 °.
According to the position distribution situation of spray gun jet pipe in the utility model, jet also is changed the vertical face of direction except draw down becomes horizontal plane after collision.The jet of jet pipe (5,6,7) is after point B, and the direction that its aggregate velocity is pointed at the bottom of the spray gun is the converter furnace bottom area, in this zone, and gas CO and CO
2And not by the powder in the spray repair with during the furnace lining firebrick particle contacts at first be that the part that the converter central vertical rises forms the circular flow band around the spray gun axle.Gas rises to the spray gun bottom, then through not by jet pipe (5,6,7) jet occupies the furnace chamber in cross section, ore deposit, powder gas phase and these jets are interlaced, along the first half that spray gun enters the converter furnace chamber, both do not blocked powder and oxygen jet, do not influence the uniformity of refractory particle spray repair again to the furnace lining surface.Afterwards, gas CO and CO
2From the refractory material grain, purify to greatest extent, run into the cylindrical portions may of furnace lining, arrive converter mouth, enter the converter fireplace, enter gas purifier from converter mouth.
According to the position of jet pipe in spray gun of oxygen in the utility model and fire-resistant powder, the aerodynamic force that contains powder gas high temperature medium helps to make the uniform coating of hot anti-slag in furnace lining.
Spray repairing lance for tilting converter in the past and comparative result of the present utility model are as follows:
Content product the utility model in the past
1. the consumption of refractory mixture (thousand Grams Per Minutes) 500 500
(magnesia, coke)
2. fuel (coke) is in refractory mixture 25 25
Content (%)
3. fire-resistant powder (magnesia) is in fire-resistant mixing 75 75
Content in the thing (%)
Flow of oxygen (rice
3/ minute) 230 230
5. spray repair process required time (branch) 88
6. jet pipe arranges several 88
7. jet pipe angle between row and row is 45 ° 45 °
8. the jet pipe number of plies 33
9. the active length of spray gun (rice) 7.8 7.8
10. ground floor (minimum) and the second layer 0.4 0.2
Distance between jet pipe (rice)
11. ground floor (minimum) with the 3rd layer 0.8 0.8
Distance (rice) between (the highest) jet pipe
12. coaxial conveying powder of the conveying of refractory mixture and oxygen and oxygen
Mode jet pipe cover jet pipe is carried respectively
13. carry refractory mixture institute through 1～3 layer of second layer of jet pipe
14. delivering oxygen institute is through 1～3 layer of ground floor of jet pipe, the 3rd layer
15. the inclination of every layer of jet pipe and spray gun axle
Angle
90 °-70 ° of ground floors (minimum)
90 °+80 ° of the second layers (centre)
The 3rd layer (the superiors) 90 °+40 °
16. the maximum ga(u)ge of spray repair coating (millimeter) 50 52
17. the minimal thickness (millimeter) 23 50 of spray repair coating
18. the uniformity of coating (%) 46 96
(thickness of coating and thinnest part ratio)
19. the life-span of coating (furnace life) 46
Correction data can find out that the utility model is compared with product in the past from table, and the uniformity of its spray repair coating is 2 times of the latter, and the life-span of coating is 1.5 times of the latter, thereby has improved the productivity ratio of steel-making.
Claims (3)
1, a kind of spray repairing lance for tilting converter, it is made up of the trunk line (1) of carrying refractory material and the trunk line (2) of delivering oxygen, carry the coaxial assembling of trunk line (2) of trunk line (1) with the delivering oxygen of refractory material, the side surface that it is characterized in that it all has oxygen spray pipe (5,6) and refractory nozzle (7), these jet pipes and lance head end cap (4) divide three layers of distribution with different distance: ground floor is oxygen spray pipe (5), the most close lance head end cap (4), the 3rd layer also is oxygen spray pipe (6), it is far away from ground floor oxygen spray pipe (5), be positioned at 1/10～1/15 place that spray gun extend into the part of converter, it is between ground floor oxygen spray pipe (5) and the 3rd layer of oxygen spray pipe (6) that refractory nozzle (7) is positioned at the second layer.
2, spray repairing lance for tilting converter according to claim 1, it is characterized in that ground floor oxygen spray pipe (5) becomes 50 °～85 ° to the opposite direction of spray gun head end with the vertical face central shaft (3) of trunk line, the 3rd layer of oxygen spray pipe (6) becomes 35 °～45 ° to the lance head extreme direction with the vertical face central shaft (3) of trunk line, and these three layers of jet pipes constitute row's sequence on its surface along the length of spray gun, these a few row's jet pipes all through the center of oxygen spray pipe (5,6), refractory nozzle (7) and the vertical face central shaft (3) that is parallel to trunk line distribute.
3, according to claim 1,2 described spray repairing lance for tilting converter, it is characterized in that arranging with the axle center of arranging jet pipe between become 40 °～100 °, and three jet pipes corresponding to oxygen spray pipe (5,6), refractory nozzle (7) among each row all have a central shaft common ground (A) that runs through them.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 93213757 CN2160868Y (en) | 1993-05-22 | 1993-05-22 | Coating spray gun for revolving furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 93213757 CN2160868Y (en) | 1993-05-22 | 1993-05-22 | Coating spray gun for revolving furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2160868Y true CN2160868Y (en) | 1994-04-06 |
Family
ID=33794731
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 93213757 Expired - Fee Related CN2160868Y (en) | 1993-05-22 | 1993-05-22 | Coating spray gun for revolving furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2160868Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104190568A (en) * | 2014-08-26 | 2014-12-10 | 长兴兴鹰新型耐火建材有限公司 | Spray gun for fire-resistant coating application |
-
1993
- 1993-05-22 CN CN 93213757 patent/CN2160868Y/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104190568A (en) * | 2014-08-26 | 2014-12-10 | 长兴兴鹰新型耐火建材有限公司 | Spray gun for fire-resistant coating application |
| CN104190568B (en) * | 2014-08-26 | 2016-08-24 | 长兴兴鹰新型耐火建材有限公司 | A kind of spray gun for fire-proof spray coating construction |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |