CN216084432U - Flattening device for flat copper wire production - Google Patents

Abstract

The utility model discloses a flattening device for flat copper wire production, which comprises a base, wherein a first rectangular plate is fixedly connected to the left side of the top of the base, a first bearing is installed in an inner cavity of the first rectangular plate, an output shaft penetrates through the inner cavity of the first bearing, a motor is fixedly connected to the back of the output shaft, a threaded rod is fixedly connected to the front of the output shaft, a fixing ring is sleeved on the outer ring of the threaded rod, a winding drum wound with copper wires is sleeved on the outer ring of a rotating shaft, the winding drum wound with copper wires is fixed by screwing a second fixing ring, the winding drum not wound with copper wires is sleeved on the outer ring of the output shaft, the winding drum not wound with copper wires is fixed, a part of the winding drum wound with copper wires is pulled out from the winding drum sleeve wound with copper wires and is wound on the outer ring of the winding drum not wound with copper wires, a hydraulic cylinder is started, the hydraulic cylinder drives a telescopic rod to move downwards, the telescopic rod drives a roller to move downwards to adjust the thickness of the copper wires, and starting the motor, and driving the winding drum which is not wound with the copper wire to rotate by the motor to wind.

Description

Flattening device for flat copper wire production

Technical Field

The utility model relates to the technical field of copper wires, in particular to a flattening device for producing flat copper wires.

Background

The flat copper wire belongs to a flat wire, a flat wire capable of conducting heat and electricity. The flat wire, also called flat wire, flat wire or ultra-narrow strip, refers to an anisotropic metal wire with a section similar to a round corner rectangle, the thickness is from 0.025mm to 2mm, and the width is generally less than 5 mm. The width-thickness ratio of the material is from 2:1 to 50: 1. Because the flat wire is ribbon-like, it is sometimes referred to as an ultra-narrow flat ribbon. Compared with common round wires, the flat wire has unique advantages in the aspects of heat dissipation, welding contact area, fatigue resistance, hardness control and the like. The metallic material may include stainless steel, carbon steel, copper-based, nickel-based, pure silver, platinum, high purity aluminum, and other alloys. The minimum thickness of the flat wire can reach 0.025mm, the absolute range of the thickness tolerance is 3 mu m, the minimum width is 0.4mm, the minimum width tolerance is +/-0.01 mm, and the surface is clean and has no burrs. Flat wire products are widely used for wires, leads and mechanical parts in high-end instruments, electrical components, vacuum devices, resistors and semiconductor devices. The flat wire with the width below 2mm fills the blank of an ultra-narrow band which cannot be achieved by strip division of the strip material. The production method of the flat wire mainly comprises a rolling (calendering) method, a special-shaped die drawing method and a strip slitting method.

The original production mode of the flat copper wire armature is that a manufacturer directly purchases a coil of ready-rolled flat wire which is drawn out to manually bend U and thread, the production efficiency is low, different requirements are required for the thickness of the enameled flat wire along with the change of the model of the starting motor, so that the armature manufacturer can meet the requirement of updating the product model by determining the enameled flat copper wires with various thicknesses, copper wire waste is caused, and the production cost is increased.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a flattening device for producing a flat copper wire, which aims to solve the problems that the original production mode of an upper flat wire armature is that a manufacturer directly purchases a coil of drawn flat wire to manually bend U and thread the flat wire, the production efficiency is low, and different requirements are required on the thickness of an enameled flat wire along with the change of the model of a starting motor, so that the armature manufacturer needs to determine enameled flat copper wires with various thicknesses to meet the requirement of updating the product model, the copper wires are wasted, and the production cost is increased.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a flatten device for flat copper line production usefulness, includes the base, the first rectangular plate of left side fixedly connected with at base top, first bearing is installed to the inner chamber of first rectangular plate, the inner chamber through connection of first bearing has the output shaft, the back fixedly connected with motor of output shaft, the positive fixedly connected with threaded rod of output shaft, the outer lane cover of threaded rod is equipped with solid fixed ring.

Preferably, the right side fixedly connected with second rectangular plate at base top, the second bearing is installed to the inner chamber of second rectangular plate, the inner chamber through connection of second bearing has the rotation axis, the positive fixedly connected with second threaded rod of rotation axis, the outer lane cover of second threaded rod is equipped with the solid fixed ring of second.

Preferably, the equal fixedly connected with third rectangular plate in top of base, the right side fixedly connected with fourth rectangular plate of third rectangular plate, the bottom fixedly connected with pneumatic cylinder of fourth rectangular plate, the bottom fixedly connected with telescopic link of pneumatic cylinder, the bottom fixedly connected with fifth rectangular plate of telescopic link.

Preferably, the front surface of the fifth rectangular plate is connected with a second rotating shaft in a penetrating manner, and an outer ring of the second rotating shaft is sleeved with a roller.

Preferably, the number of the rollers is 5.

Compared with the prior art, the utility model has the beneficial effects that:

1, this a flatten device for flat copper wire production usefulness, the reel suit that will roll up the copper line is in the outer lane of rotation axis, it is fixed to screw up the reel that the solid fixed ring of second will roll up the copper line, the reel suit that will not roll up the copper line is fixed at the fixed ring of screwing up in the output shaft outer lane again, it passes the bottom of gyro wheel outer lane to pull out partly from the reel cover that rolls up the copper line again, the winding is in the outer lane of the reel that does not roll up the copper line, start-up hydraulic cylinder, the pneumatic cylinder drives the telescopic link downstream, the telescopic link downstream drives fifth rectangular plate downstream, fifth rectangular plate downstream drives the gyro wheel downstream, adjust the thickness of copper line, the starter motor drives the output shaft rotation, the reel that the output shaft rotation drove not roll up the copper line is rotatory, carry out the rolling, when the reel that does not roll up the copper line twines flat copper line, it can to twist down solid fixed ring change the reel.

2. The flattening device for the flat copper wire production is characterized in that a winding drum coiled with copper wires is sleeved on the outer ring of a rotating shaft, the second fixing ring is screwed down to fix the winding drum, when the winding drum wound with the copper wire is used up, the second fixing ring is screwed down to replace the winding drum, the hydraulic cylinder is started to drive the telescopic rod to move downwards, the telescopic rod moves downwards to drive the fifth rectangular plate to move downwards, the fifth rectangular plate moves downwards to drive the roller to move downwards, the hydraulic cylinder is started to drive the telescopic rod to move downwards to adjust the required thickness, the copper wire is pulled out from the winding drum sleeved on the outer ring of the rotating shaft, passes through the bottom of the roller, is wound on the winding drum sleeved on the outer ring of the output shaft after being flattened, and the motor is started to drive the output shaft to rotate, carry out the rolling to the copper line after flattening, the quantity of gyro wheel is 5, can improve the quality greatly when flattening the copper line, thereby prevents that the requirement that can't satisfy the product model from causing the copper line extravagant.

Drawings

FIG. 1 is a schematic view of the structure of the present invention.

FIG. 2 is a front view of a flattening device for flat copper wire production according to the present invention.

FIG. 3 is a top view of a flattening device for flat copper wire production according to the present invention.

In the figure: 1. the base, 2, second rectangular plate, 3, the second bearing, 4, the rotation axis, 5, the second threaded rod, 6, the solid fixed ring of second, 7, first rectangular block, 8, first bearing, 9, the output shaft, 10, the motor, 11, the threaded rod, 12, solid fixed ring, 13, the third rectangular plate, 14, the fourth rectangular plate, 15, the pneumatic cylinder, 16, the telescopic link, 17, the fifth rectangular plate, 18, the second rotation axis, 19, the gyro wheel.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: the utility model provides a flatten device for flat copper wire production usefulness, includes base 1, the first rectangular plate 7 of left side fixedly connected with at 1 top of base, first bearing 8 is installed to the inner chamber of first rectangular plate 7, and the inner chamber through connection of first bearing 8 has output shaft 9, the back fixedly connected with motor 10 of output shaft 9, the positive fixedly connected with threaded rod 11 of output shaft 9, and the outer lane cover of threaded rod 11 is equipped with solid fixed ring 12.

Wherein, the right side fixedly connected with second rectangular plate 2 at base 1 top, second bearing 3 is installed to the inner chamber of second rectangular plate 2, and the inner chamber through connection of second bearing 3 has rotation axis 4, and the positive fixedly connected with second threaded rod 5 of rotation axis 4, the outer lane cover of second threaded rod 5 are equipped with the solid fixed ring 6 of second.

In this embodiment, the winding drum wound with the copper wire is sleeved on the outer ring of the rotating shaft 4, the second fixing ring 6 is screwed down to fix the winding drum, and when the winding drum wound with the copper wire is used up, the second fixing ring 6 is screwed down to replace the winding drum.

Wherein, the equal fixedly connected with third rectangular plate 13 in top of base 1, the right side fixedly connected with fourth rectangular plate 14 of third rectangular plate 13, the bottom fixedly connected with pneumatic cylinder 15 of fourth rectangular plate 14, the bottom fixedly connected with telescopic link 16 of pneumatic cylinder 15, the bottom fixedly connected with fifth rectangular plate 17 of telescopic link 16.

In this embodiment, start hydraulic cylinder 15, hydraulic cylinder 15 drives 16 downstream of telescopic link, and 16 downstream of telescopic link drive fifth rectangular plate 17 downstream, and fifth rectangular plate 17 downstream drives gyro wheel 19 downstream.

Wherein, the front of the fifth rectangular plate 17 is connected with a second rotating shaft 18 in a penetrating way, and the outer ring of the second rotating shaft 18 is sleeved with a roller 19.

In this embodiment, start the pneumatic cylinder, the pneumatic cylinder drives the telescopic link downstream, adjusts the thickness that needs, and the copper line is pulled out from the reel of suit in 4 outer lanes of rotation axis, through gyro wheel 19's bottom, flattens the back winding at the reel of suit in the output shaft 9 outer lane, and motor 10 starts to drive output shaft 9 rotatory, carries out the rolling to the copper line after flattening.

Wherein the number of rollers 19 is 5.

In this embodiment, the quantity of gyro wheel 19 is 5, can improve the quality greatly when flattening the copper line, thereby prevents to cause the copper line extravagant unable requirement that satisfies the product model.

The working principle is as follows: sleeving a winding drum wound with copper wires on the outer ring of a rotating shaft 4, screwing a second fixing ring 6 to fix the winding drum wound with the copper wires, sleeving a winding drum not wound with the copper wires on the outer ring of an output shaft 9, screwing a fixing ring 12 to fix the winding drum not wound with the copper wires, pulling out a part of the winding drum sleeve wound with the copper wires to penetrate through the bottom of the outer ring of a roller 19, winding the part of the winding drum sleeve wound with the copper wires on the outer ring of the winding drum not wound with the copper wires, starting a hydraulic cylinder 15, driving a telescopic rod 16 to move downwards by the hydraulic cylinder 15, driving a fifth rectangular plate 17 to move downwards by the telescopic rod 16, driving the roller 19 to move downwards by the downward movement of the fifth rectangular plate 17, adjusting the thickness of the copper wires, starting a motor 10, driving the output shaft 9 to rotate, driving the winding drum not wound with the copper wires to rotate by the rotation of the output shaft 9, and winding, when the winding drum which is not wound with the copper wire is fully wound with the flat copper wire, the fixing ring 12 is unscrewed to replace the winding drum.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1. The utility model provides a flatten device for flat copper wire production usefulness, includes base (1), its characterized in that: the utility model discloses a motor, including base (1), first bearing (8) are installed to the inner chamber of first rectangular plate (7), the first rectangular plate of left side fixedly connected with (7) at base (1) top, the inner chamber through connection of first bearing (8) has output shaft (9), the back fixedly connected with motor (10) of output shaft (9), the positive fixedly connected with threaded rod (11) of output shaft (9), the outer lane cover of threaded rod (11) is equipped with solid fixed ring (12).

2. The flattening apparatus for flat copper wire production according to claim 1, characterized in that: the right side fixedly connected with second rectangular plate (2) at base (1) top, second bearing (3) are installed to the inner chamber of second rectangular plate (2), the inner chamber through connection of second bearing (3) has rotation axis (4), the positive fixedly connected with second threaded rod (5) of rotation axis (4), the outer lane cover of second threaded rod (5) is equipped with the solid fixed ring of second (6).

3. The flattening apparatus for flat copper wire production according to claim 1, characterized in that: the equal fixedly connected with third rectangular plate (13) in top of base (1), the right side fixedly connected with fourth rectangular plate (14) of third rectangular plate (13), the bottom fixedly connected with pneumatic cylinder (15) of fourth rectangular plate (14), the bottom fixedly connected with telescopic link (16) of pneumatic cylinder (15), the bottom fixedly connected with fifth rectangular plate (17) of telescopic link (16).

4. The flattening apparatus for producing flat copper wire according to claim 3, characterized in that: the front surface of the fifth rectangular plate (17) is connected with a second rotating shaft (18) in a penetrating mode, and an outer ring of the second rotating shaft (18) is sleeved with a roller (19).

5. The flattening apparatus for producing flat copper wire according to claim 4, characterized in that: the number of the rollers (19) is 5.

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