CN216077989U - Bearing lubricating grease discharging device - Google Patents

Bearing lubricating grease discharging device Download PDF

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Publication number
CN216077989U
CN216077989U CN202121505218.4U CN202121505218U CN216077989U CN 216077989 U CN216077989 U CN 216077989U CN 202121505218 U CN202121505218 U CN 202121505218U CN 216077989 U CN216077989 U CN 216077989U
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China
Prior art keywords
piston
cavity
oil
shell
grease
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CN202121505218.4U
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Chinese (zh)
Inventor
依沙克·司马义
王波
李亚宁
石建国
马天龙
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China Power Investment Xinjiang Energy Chemical Group Hami Co ltd
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China Power Investment Xinjiang Energy Chemical Group Hami Co ltd
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Abstract

The utility model relates to the field of bearing lubrication, in particular to a bearing lubricating grease discharging device which comprises a shell, wherein a piston cavity and an oil discharging cavity which are communicated with each other are respectively arranged in the shell, a piston is installed in the shell in a sliding mode, one end of the piston is located in the piston cavity and is in sliding fit with the piston cavity, an elastic device is arranged in the piston cavity and is contacted with one end of the piston, the other end of the piston is located in the oil discharging cavity and is in sliding fit with the oil discharging cavity, an oil suction port and an oil discharging port which are communicated with the oil discharging cavity are respectively arranged on the side wall of the shell, an air pump and a grease discharging port are respectively arranged on the shell, the air pump is communicated with the piston cavity, and the grease discharging port is communicated with the oil discharging port. The utility model has the advantages that the air pump drives the piston in the shell to suck and discharge grease, a power pipeline is not required to be arranged, the installation difficulty and the maintenance cost are reduced, and the maintenance is convenient.

Description

Bearing lubricating grease discharging device
Technical Field
The utility model relates to the field of bearing lubrication, in particular to a bearing lubricating grease discharging device.
Background
The rotating parts of the equipment are all provided with bearings, and lubrication of the bearings is an optimal choice for reducing wear and friction power consumption. More than 90% of rolling bearings are lubricated with grease. During the operation of the equipment, the lubricating grease in the bearing can cause the lubricating performance of the lubricating grease to be reduced due to extrusion, abrasion, oxidation, pollution and the like. Therefore, the grease must be replenished periodically to improve the lubricating performance of the grease and meet the lubricating requirements of the equipment. When the lubricating grease is replenished, not only new lubricating grease needs to be filled, but also the lubricating grease with part of lubricating performance reduced needs to be discharged, so that the performance of the lubricating grease is ensured to be improved, and the lubricating requirement of the bearing is met.
After a rotating part of the equipment runs for a long time, most of the waste oil removing devices are ineffective in working, waste oil cannot be collected according to an ideal state, and a small part of the waste oil only collects basic thin oil separated out by a small amount of oil. If the lubricating system forcibly supplements lubricating grease, the waste grease in the bearing cannot be reasonably discharged through the waste oil device and can only be discharged through breaking the oil seal. Along with the rotation of equipment, waste oil is got rid of and is got rid of in the environment, causes serious pollution, has brought very big inconvenience for maintenance and repair work at ordinary times. In addition, because old lubricating grease cannot be discharged and occupies an effective lubricating part, additional new lubricating grease cannot be injected, most of the lubricating grease overflows from an oil seal, and poor lubrication of the bearing is caused.
People usually use bearing grease discharging devices to solve the problems, but the existing bearing grease discharging devices mostly use grease or hydraulic oil as a power transmission medium, and need to use a power medium pipeline alone or by means of the power medium pipeline during use, so that the bearing grease discharging devices are long in transmission distance, complex in structure, easy to leak and not beneficial to maintenance and repair.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problems that the existing bearing lubricating grease discharging device needs to be used independently or by means of a power medium pipeline, is long in transmission distance, complex in structure, easy to leak and not beneficial to maintenance and repair, and provides the bearing lubricating grease discharging device for solving the problems.
The utility model relates to a bearing lubricating grease discharging device, which comprises a shell, wherein a piston cavity and an oil discharging cavity which are communicated with each other are respectively arranged in the shell, a piston is slidably arranged in the shell, one end of the piston is positioned in the piston cavity and is in sliding fit with the piston cavity, an elastic device is arranged in the piston cavity and is contacted with one end of the piston, the other end of the piston is positioned in the oil discharging cavity and is in sliding fit with the oil discharging cavity, an oil suction port and an oil discharging port which are respectively communicated with the oil discharging cavity are arranged on the side wall of the shell, an air pump and a grease discharging port are respectively arranged on the shell, the air pump is communicated with the piston cavity, and the grease discharging port is communicated with the oil discharging port.
Furthermore, a check valve is arranged in the oil discharge port.
Furthermore, a first limiting block is arranged in the piston cavity and located between the piston and the elastic device.
Furthermore, a second limiting block is arranged on the outer wall of the piston and is positioned in the piston cavity.
Furthermore, a first sealing ring is arranged between the peripheral ring of the piston and the piston cavity.
Furthermore, a second sealing ring is arranged between the peripheral ring of the piston and the oil discharge cavity.
Further, a granularity detector is arranged on the shell.
Furthermore, an opening is formed in the end portion of the shell, an end cover is arranged at the opening, and the end cover can seal the opening.
Further, the both ends tip of casing all set up the opening, the opening part all sets up the end cover, the end cover can seal the opening.
Further, the elastic device is an air bag.
The utility model has the advantages that the air pump drives the piston in the shell to suck and discharge grease, a power pipeline is not required to be arranged, the installation difficulty and the maintenance cost are reduced, and the maintenance is convenient.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
In the figure, the oil-gas separator comprises a shell 1, a shell 2, a piston cavity 3, an oil discharge cavity 4, a piston 5, an elastic device 6, an oil suction port 7, an oil discharge port 8, an air pump 9, a grease discharge port 10, a check valve 11, a first limiting block 12, a second limiting block 13, a first sealing ring 14, a second sealing ring 15 and a granularity detector.
Detailed Description
As shown in fig. 1, a bearing grease discharging device, which comprises a housing 1, a piston cavity 2 and an oil discharge cavity 3 which are communicated with each other are respectively arranged in the housing 1, a piston 4 is slidably mounted in the housing 1, one end of the piston 4 is positioned in the piston cavity 2 and is in sliding fit with the piston cavity 2, an elastic device 5 is arranged in the piston cavity 2, the elastic device 5 is contacted with one end of the piston 4, the other end of the piston 4 is positioned in the oil discharge cavity 3 and is in sliding fit with the oil discharge cavity 3, an oil suction port 6 and an oil discharge port 7 which are respectively communicated with the oil discharge cavity 3 are arranged on the side wall of the housing 1, an air pump 8 and a grease discharge port 9 are respectively arranged on the housing 1, the air pump 8 is communicated with the piston cavity 2, and the grease discharge port 9 is communicated with the oil discharge port 7. The oil suction port 6 is used for connecting a grease discharge port of the bearing and collecting waste lubricating grease in the bearing; the grease discharging port 9 is communicated with the grease storage tank, and the oil discharging port 7 and the grease discharging port 9 are used for discharging waste lubricating grease in the oil discharging cavity 3 to the grease storage tank; the air pump 8 and the elastic device 5 provide power for the reciprocating motion of the piston 4; the grease discharging port of the bearing is directly connected with the oil suction port 6 or connected through a connecting piece or a pipeline, the air pump 8 drives the piston 4 to move in the shell 1 in an oriented way and simultaneously compresses the elastic device 5, so that vacuum negative pressure is generated in the oil discharging cavity 3, and grease in the bearing is sucked into the oil discharging cavity 3 through the grease discharging port of the bearing and the oil suction port 6, so that the grease in the bearing is discharged; the compressed elastic device 5 can push the piston 4 by means of elasticity after the air pump 8 stops working and the exhaust valve of the air pump 8 is opened, and push the lubricating grease in the oil discharge cavity 3 into the grease storage tank through the oil discharge port 7 and the grease discharge port 9. The air pump 8 drives the piston 4 in the shell 1 to suck and discharge grease, a power pipeline is not required to be arranged, the installation difficulty and the maintenance cost are reduced, and the maintenance is convenient.
A check valve 10 is arranged in the oil discharge port 7. The check valve 10 can prevent the waste grease in the grease discharge port 9 from returning to the oil discharge chamber 3.
The piston cavity 2 is internally provided with a first limiting block 11, and the first limiting block 11 is positioned between the piston 4 and the elastic device 5. The first limiting block 11 can limit the maximum stroke of the piston 4, and prevent the piston 4 from excessively extruding the elastic device 5 to damage the elastic device 5 and lose elasticity.
The outer wall of the piston 4 is provided with a second limiting block 12, and the second limiting block 12 is positioned in the piston cavity 2. The second stopper 12 can limit the maximum stroke of the piston 4 to prevent the piston 4 from colliding with the end of the housing 1.
A first sealing ring 13 is arranged between the circumference of the piston 4 and the piston cavity 2. The first sealing ring 13 can play a role in sealing the piston 4 and the piston cavity 2, and leakage is avoided.
A second sealing ring 14 is arranged between the periphery of the piston 4 and the oil discharge cavity 3. The second sealing ring 14 can play a role in sealing the piston 4 and the oil discharge cavity 3, and leakage is avoided.
And a granularity detector 15 is arranged on the shell 1. The granularity detector 15 carries out on-line monitoring on the size and the quantity of metal particles in the bearing lubricating grease, transmits monitoring data to a grease lubrication system of the bearing and a bearing lubricating grease removing device control system, and is used as a basis for carrying out bearing lubrication technical parameter optimization on the grease lubrication system and the bearing lubricating grease removing device control system, so that lubrication parameters are adjusted, and the bearing lubrication state is improved.
The end of the shell 1 is provided with an opening, the opening is provided with an end cover, and the end cover can seal the opening. The end cap is removably mounted to the opening and is configured to be opened to facilitate maintenance and repair of the internal components.
The both ends tip of casing 1 all set up the opening, the opening part all sets up the end cover, the opening can be sealed to the end cover. The end caps are removably mounted to the openings, and the structure allows the end caps at both ends to be opened for maintenance and inspection of the internal components.
The elastic device 5 can be in various structures, and is preferably an air bag. The airbag is less affected by the number of times of contraction and expansion. The resilient means 5 may also be a spring, which is low cost but susceptible to reduced resilience performance due to the number of runs.
When the air pump works, the air pump 8 is started firstly to push the piston 4 to extrude the elastic device 5, and after the set pressure is reached, the air pump 8 drives the piston 4 to stop moving. Lubricating grease at an oil outlet in the bearing is sucked into the oil discharge cavity 3 under the action of vacuum negative pressure, and a granularity detector 15 acquires lubricating grease data in the oil discharge cavity 3; when the set running time of the air pump 8 is over, the exhaust valve of the air pump 8 is opened, the air bag pushes the piston 4 to reset, and the piston 4 pushes the lubricating grease in the oil discharge cavity 3 to move in the same direction. When the pressure value exceeds the set pressure of the check valve 10, the check valve 10 is opened, the lubricating grease is pushed into the grease storage tank through the oil discharge port 7 and the grease discharge port 9, and the grease discharge process of the bearing is finished. The granularity detector 15 can judge whether the granularity of the metal in the lubricating grease is in a normal range, if the granularity is in the normal range, the lubricating grease device enters a standby state, and if the granularity is not in the normal range, a grease lubricating system of the bearing is started to supplement grease. After the equipment runs for a specified time, the grease discharging device is started to perform grease discharging action, and the grease supplementing effect of a lubricating system of the bearing is monitored through the granularity detector 15. And after the lubricating parameters of the equipment meet the technical parameter requirements, the lubricating system and the lubricating system stop running. The utility model enters a standby state.

Claims (10)

1. A bearing grease discharging device is characterized in that: the oil-discharging type oil pump comprises a shell (1), a piston cavity (2) and an oil discharging cavity (3) which are communicated with each other are respectively formed in the shell (1), a piston (4) is installed in the shell (1) in a sliding mode, one end of the piston (4) is located in the piston cavity (2) and is in sliding fit with the piston cavity (2), an elastic device (5) is arranged in the piston cavity (2), the elastic device (5) is in contact with one end of the piston (4), the other end of the piston (4) is located in the oil discharging cavity (3) and is in sliding fit with the oil discharging cavity (3), an oil suction port (6) and an oil discharging port (7) which are communicated with the oil discharging cavity (3) respectively are formed in the side wall of the shell (1), an air pump (8) and an oil discharging port (9) are respectively formed in the shell (1), the air pump (8) is communicated with the piston cavity (2), and the oil discharging port (9) is communicated with the oil discharging port (7).
2. A bearing grease discharge apparatus according to claim 1, wherein: a check valve (10) is arranged in the oil discharge port (7).
3. A bearing grease discharge apparatus according to claim 1, wherein: the piston cavity (2) is internally provided with a first limiting block (11), and the first limiting block (11) is positioned between the piston (4) and the elastic device (5).
4. A bearing grease discharge apparatus according to claim 1, wherein: the outer wall of the piston (4) is provided with a second limiting block (12), and the second limiting block (12) is located in the piston cavity (2).
5. A bearing grease discharge apparatus according to claim 1, wherein: a first sealing ring (13) is arranged between the peripheral ring of the piston (4) and the piston cavity (2).
6. A bearing grease discharge apparatus according to claim 1, wherein: and a second sealing ring (14) is arranged between the peripheral ring of the piston (4) and the oil discharge cavity (3).
7. A bearing grease discharge apparatus according to claim 1, wherein: the shell (1) is provided with a granularity detector (15).
8. A bearing grease discharge apparatus according to claim 1, wherein: the end part of the shell (1) is provided with an opening, the opening is provided with an end cover, and the end cover can seal the opening.
9. A bearing grease discharge apparatus according to claim 1, wherein: the opening is all seted up to the both ends tip of casing (1), the opening part all sets up the end cover, the end cover can seal the opening.
10. A bearing grease discharge apparatus according to claim 1, wherein: the elastic device (5) is an air bag.
CN202121505218.4U 2021-07-02 2021-07-02 Bearing lubricating grease discharging device Active CN216077989U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121505218.4U CN216077989U (en) 2021-07-02 2021-07-02 Bearing lubricating grease discharging device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121505218.4U CN216077989U (en) 2021-07-02 2021-07-02 Bearing lubricating grease discharging device

Publications (1)

Publication Number Publication Date
CN216077989U true CN216077989U (en) 2022-03-18

Family

ID=80664696

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121505218.4U Active CN216077989U (en) 2021-07-02 2021-07-02 Bearing lubricating grease discharging device

Country Status (1)

Country Link
CN (1) CN216077989U (en)

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