CN216073835U - Saccharification jar is used in starch sugar processing - Google Patents

Abstract

The utility model belongs to the technical field of starch sugar processing, and discloses a saccharification tank for starch sugar processing, which comprises a tank body, wherein the top of the tank body is provided with an enzyme adding device and a feed hopper, a discharging pipe is arranged at the bottom of the feeding hopper, a lifting and rotatable mounting shaft is arranged in the tank body, the outer wall of the mounting shaft is provided with the stirring rods at equal intervals from top to bottom, the utility model adopts the bracket to mount the first electric push rod on the top of the tank body, a motor for driving the mounting shaft to rotate is arranged at the movable end of the first electric push rod, a scraping plate which is contacted with the inner wall of the saccharification tank is arranged at the end part of each stirring rod, the mounting shaft can be driven to move up and down by the first electric push rod during cleaning, and then drive pivoted puddler and reciprocate for the starch sugar of adhesion on the internal wall of jar is strikeed off comprehensively to the scraper blade, is convenient for with the internal wall sanitization of jar, brings the facility for the staff.

Description

Saccharification jar is used in starch sugar processing

Technical Field

The utility model belongs to the technical field of starch sugar processing, and particularly relates to a saccharification tank for starch sugar processing.

Background

The starch sugar is prepared by taking grain, potatoes and the like containing starch as raw materials and adopting an acid method, an acid-enzyme method or an enzyme method, and comprises maltose, glucose, fructose-glucose syrup and the like, the starch sugar is usually processed and prepared in a saccharification tank, the raw materials and the enzyme are added into the saccharification tank and stirred for saccharification reaction, but the existing saccharification tank for processing the starch sugar still has the defects when in use, after the saccharification tank is used for preparing the sugar, partial starch sugar is adhered to the inner wall of the tank body and is inconvenient to clean, and the raw materials added into the saccharification tank contain large-particle impurities, so that the quality of the prepared starch sugar is reduced, and a discharge pipe is blocked.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a saccharification tank for processing starch sugar, which solves the problems that the starch sugar adhered to the inner wall of the existing saccharification tank for processing starch sugar is difficult to clean, large-particle impurities in raw materials can reduce the quality of the prepared starch sugar, and a discharge pipe can be blocked.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a saccharification jar is used in starch sugar processing, includes a jar body, install at the top of the jar body and add enzyme device and feeder hopper, and the bottom of feeder hopper installs the discharging pipe, the internally mounted of the jar body has liftable and rotatable installation axle, the puddler is installed to the equidistance from top to bottom on the outer wall of installation axle, the scraper blade is installed to the tip of puddler, and the inner wall contact of scraper blade and jar body.

Preferably, the internally mounted of feeder hopper has the filter screen board of slope, and has seted up the row's silo on the feeder hopper is close to a lateral wall of filter screen board bottom, the internally mounted of row's silo has gliding baffle from top to bottom, a side wall mounting of feeder hopper has the case of gathering materials, set up the feed chute with row's silo intercommunication on the lateral wall of the case of gathering materials.

Preferably, the support is installed at the top of the jar body, and first electric putter is installed at the inboard top of support, first electric putter's expansion end is connected with the mounting panel, and the bottom of mounting panel installs the motor, the drive shaft of motor and the top fixed connection of installation axle.

Preferably, the both sides wall of support has all seted up the spout, the both ends of mounting panel all are connected with the gag lever post, every the gag lever post all with a spout sliding fit.

Preferably, a second electric push rod is installed at the top of the material collecting box, the movable end of the second electric push rod is connected with a connecting plate, and a connecting rod is connected between the top of the baffle and the bottom of the connecting plate.

Preferably, a material conveying pump is installed on the side wall of the tank body, a material pumping pipe leading to the bottom end of the inner side of the tank body is connected to the feeding end of the material conveying pump, and a material conveying pipe leading to the top end of the inner side of the tank body is connected to the discharging end of the material conveying pump.

Preferably, the enzyme adding device comprises a saccharifying enzyme tank and a feeding pipe connected to one side wall of the saccharifying enzyme tank, one end of the feeding pipe extends to the inside of the tank body, and the feeding pipe is provided with an electromagnetic valve.

Compared with the prior art, the utility model has the following beneficial effects:

(1) according to the utility model, the first electric push rod is arranged at the top of the tank body by utilizing the bracket, the motor for driving the mounting shaft to rotate is arranged at the movable end of the first electric push rod, the end part of each stirring rod is provided with the scraper which is in contact with the inner wall of the saccharification tank, the mounting shaft can be driven to move up and down by the first electric push rod during cleaning, and the rotating stirring rods are driven to move up and down, so that the scrapers can comprehensively scrape starch sugar adhered to the inner wall of the tank body, the inner wall of the tank body can be conveniently cleaned, and convenience is brought to workers.

(2) According to the utility model, the inclined filter screen plate is arranged in the feed hopper, the material collecting box is arranged on one side of the feed hopper, the liftable baffle is arranged on one side wall of the feed hopper, and the raw materials added into the tank body can be filtered through the filter screen plate, so that the quality of processed starch sugar can be improved, the blockage of the discharging pipe can be prevented, the baffle is lifted after the filtering is finished, impurities on the filter screen plate automatically slide into the material collecting box, and the filter screen plate can be continuously used, so that the number of times of manual cleaning is reduced.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is an enlarged view taken at A in FIG. 1;

FIG. 3 is an enlarged view of FIG. 1 at B;

in the figure: 1. a tank body; 2. a stirring rod; 3. a squeegee; 4. installing a shaft; 5. a saccharifying enzyme tank; 6. a feed pipe; 7. a support; 8. a first electric push rod; 9. a feed hopper; 10. a delivery pipe; 11. a delivery pump; 12. a material pumping pipe; 13. a discharge pipe; 14. a chute; 15. a motor; 16. mounting a plate; 17. a filter screen plate; 18. a second electric push rod; 19. a material collecting box; 20. a baffle plate; 21. a feed chute; 22. a discharge chute; 23. a connecting plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides the following technical solutions: a saccharification tank for processing starch sugar comprises a tank body 1, wherein an enzyme adding device and a feed hopper 9 are installed at the top of the tank body 1, a discharge pipe 13 is installed at the bottom of the feed hopper 9, a solenoid valve is installed on the discharge pipe 13, a liftable and rotatable installation shaft 4 is installed inside the tank body 1, stirring rods 2 are installed on the outer wall of the installation shaft 4 from top to bottom at equal intervals, scraping plates 3 are installed at the end parts of the stirring rods 2, the scraping plates 3 are in contact with the inner wall of the tank body 1, as shown in figure 1, two stirring rods 2 at the same height are arranged, one stirring rod is a group, six groups are arranged from top to bottom, when sugar is prepared, raw materials are added into the tank body 1 through the feed hopper 9, a proper amount of saccharification enzyme is added into the tank body 1 through the enzyme adding device, a starting motor 15 drives the installation shaft 4 to rotate, the installation shaft 4 drives the stirring rods 2 to rotate, so that the raw materials and the saccharification enzyme are stirred and mixed, and the raw materials are fully subjected to saccharification reaction, after the sugaring is accomplished, discharge the starch sugar through discharging pipe 13 to add the clear water through feeder hopper 9 in to jar body 1, start first electric putter 8, make its expansion end constantly flexible, thereby drive motor 15, installation axle 4 and puddler 2 and constantly go up and down, motor 15 still drives installation axle 4 and rotates, makes scraper blade 3 strike off the starch sugar of adhesion on jar body 1 inner wall comprehensively, is convenient for with jar body 1 inner wall sanitization.

Furthermore, an inclined filter screen plate 17 is installed inside the feed hopper 9, a discharge groove 22 is formed in a side wall of the feed hopper 9 close to the bottom end of the filter screen plate 17, the filter screen plate 17 is used for filtering large particle impurities in the raw materials, the large particle impurities are prevented from entering the tank body 1 to influence the quality of the prepared starch sugar, and the blockage of the discharge pipe 13 is also prevented, a baffle plate 20 capable of sliding up and down is installed inside the discharge groove 22, a material collecting box 19 is installed on a side wall of the feed hopper 9, the material collecting box 19 is located on a side wall of the feed hopper 9 where the discharge groove 22 is formed, a feed groove 21 communicated with the discharge groove 22 is formed in a side wall of the material collecting box 19, the discharge groove 22 is blocked by the baffle plate 20 initially, as shown in fig. 3, after the raw materials are filtered, a second electric push rod 18 is started to drive the baffle plate 20 to move upwards through a connecting plate 23, the impurities on the filter screen plate 17 roll down to the inside of the material collecting box 19 through the discharge groove 22 and the feed groove 21, the second electric push rod 18 is reset, the baffle 20 blocks the discharge groove 22 again, and the filter screen plate 17 can be used continuously, so that the manual cleaning times are reduced.

Further, support 7 is installed at the top of jar body 1, and first electric putter 8 is installed at the inboard top of support 7, and the expansion end of first electric putter 8 is connected with mounting panel 16, and motor 15 is installed to mounting panel 16's bottom, and motor 15's drive shaft and the top fixed connection of installation axle 4, and motor 15 is used for the rotation of drive installation axle 4, and first electric putter 8 is used for driving motor 15, installation axle 4 and puddler 2 to reciprocate.

Specifically, the two side walls of the support 7 are both provided with sliding grooves 14, the two ends of the mounting plate 16 are both connected with limiting rods, and each limiting rod is in sliding fit with one sliding groove 14.

It is worth to say that the second electric push rod 18 is installed at the top of the material collecting box 19, the movable end of the second electric push rod 18 is connected with the connecting plate 23, a connecting rod is connected between the top of the baffle 20 and the bottom of the connecting plate 23, and the second electric push rod 18 is used for driving the baffle 20 to lift.

Furthermore, a material conveying pump 11 is installed on the side wall of the tank body 1, a material pumping pipe 12 leading to the bottom end of the inner side of the tank body 1 is connected to the feeding end of the material conveying pump 11, a material conveying pipe 10 leading to the top end of the inner side of the tank body 1 is connected to the discharging end of the material conveying pump 11, and in the saccharification reaction process, the material conveying pump 11 is used for pumping the sediment at the bottom of the tank body 1 to the top of the tank body 1 and stirring the sediment again, so that the raw materials are saccharified more fully.

Furthermore, the enzyme adding device comprises a saccharifying enzyme tank 5 and a feeding pipe 6 connected to one side wall of the saccharifying enzyme tank 5, one end of the feeding pipe 6 extends to the inside of the tank body 1, and an electromagnetic valve is installed on the feeding pipe 6.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. A saccharification jar is used in starch sugar processing which characterized in that: including a jar body (1), install at the top of the jar body (1) and add enzyme device and feeder hopper (9), and the bottom of feeder hopper (9) installs discharging pipe (13), the internally mounted of the jar body (1) has liftable and rotatable installation axle (4), puddler (2) are installed to the equidistance from top to bottom on the outer wall of installation axle (4), scraper blade (3) are installed to the tip of puddler (2), and the inner wall contact of scraper blade (3) and jar body (1).

2. The saccharification tank for starch sugar processing of claim 1, characterized in that: the internally mounted of feeder hopper (9) has filter screen board (17) of slope, and has seted up on feeder hopper (9) the lateral wall that is close to filter screen board (17) bottom and has arranged silo (22), the internally mounted of arranging silo (22) has gliding baffle (20) from top to bottom, a side wall mounting of feeder hopper (9) has the case (19) of gathering materials, gather materials and set up on the lateral wall of case (19) and arrange feed chute (21) that silo (22) communicate with.

3. The saccharification tank for starch sugar processing according to claim 2, characterized in that: support (7) are installed at the top of the jar body (1), and first electric putter (8) are installed at the inboard top of support (7), the expansion end of first electric putter (8) is connected with mounting panel (16), and motor (15) are installed to the bottom of mounting panel (16), the drive shaft of motor (15) and the top fixed connection of installation axle (4).

4. The saccharification tank for starch sugar processing of claim 3, characterized in that: the utility model discloses a support, including support (7), mounting panel (16), both ends all are connected with the gag lever post, every the gag lever post all with a spout (14) sliding fit, spout (14) have all been seted up on the both sides wall of support (7).

5. The saccharification tank for starch sugar processing of claim 4, characterized in that: second electric putter (18) is installed at the top of case (19) that gathers materials, and the expansion end of second electric putter (18) is connected with connecting plate (23), be connected with the connecting rod between the top of baffle (20) and the bottom of connecting plate (23).

6. The saccharification tank for starch sugar processing of claim 5, characterized in that: the feed pump (11) is installed on the side wall of the tank body (1), the feed end of the feed pump (11) is connected with a material pumping pipe (12) leading to the inner side bottom end of the tank body (1), and the discharge end of the feed pump (11) is connected with a feed delivery pipe (10) leading to the inner side top end of the tank body (1).

7. The saccharification tank for starch sugar processing of claim 6, characterized in that: the enzyme adding device comprises a saccharifying enzyme tank (5) and a feeding pipe (6) connected to one side wall of the saccharifying enzyme tank (5), one end of the feeding pipe (6) extends to the inside of the tank body (1), and an electromagnetic valve is installed on the feeding pipe (6).

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