CN216068298U

CN216068298U - Artificial grass silk setting equipment

Info

Publication number: CN216068298U
Application number: CN202122449012.0U
Authority: CN
Inventors: 李家豪
Original assignee: Zhangjiagang Citizen Hua Plastic Co ltd
Current assignee: Zhangjiagang Citizen Hua Plastic Co ltd
Priority date: 2021-10-12
Filing date: 2021-10-12
Publication date: 2022-03-18
Anticipated expiration: 2031-10-12

Abstract

The application relates to the field of artificial grass silk production equipment, in particular to artificial grass silk shaping equipment, which comprises a vertically arranged mounting plate, wherein a plurality of shaping rollers are arranged on the mounting plate, the shaping rollers are arranged in a staggered manner, a first driving piece for driving a supporting plate to rotate is arranged on the mounting plate, a cavity is arranged in each shaping roller, one end of each shaping roller is rotatably connected with a first water pipe, one end, far away from the shaping rollers, of each first water pipe is connected with a water pump, and one end, far away from the first water pipes, of each water pump is connected with a water tank; the design roller is kept away from the one end of first water pipe is rotated and is connected with the second water pipe, the second water pipe is kept away from the one end of design roller with the water tank is connected. The quality of the artificial grass filaments can be improved as much as possible.

Description

Artificial grass silk setting equipment

Technical Field

The application relates to the field of artificial grass silk production equipment, in particular to artificial grass silk shaping equipment.

Background

The artificial grass filaments are used as important components of the artificial turf, and practical shaping equipment is needed to shape the artificial grass filaments in the production process, so that the quality of the artificial grass filaments is improved.

In the correlation technique, the setting equipment of artificial grass silk includes the mounting panel and rotates a plurality of setting roller of connection on the mounting panel, still is equipped with on the mounting panel to be used for driving the pivoted motor of setting roller. The artificial grass silk bypasses a plurality of shaping rollers in sequence, and the shaping rollers can rotate under the driving of the motor, so that the artificial grass silk can be shaped.

In view of the above-described related art, the inventors believe that the artificial grass filaments are subjected to a heat-stretching process prior to the shaping process, resulting in a high temperature of the artificial grass filaments when being conveyed to the shaping apparatus. After the setting equipment carries out long-time processing to artificial grass silk, the heat that the artificial grass silk carried can be absorbed gradually to the setting roller, leads to setting roller surface temperature to rise to influence the cooling design effect of setting equipment, lead to the quality degradation of artificial grass silk.

SUMMERY OF THE UTILITY MODEL

In order to improve the quality of artificial grass silk as far as possible, the application provides an artificial grass silk former.

The application provides an artificial grass silk modular system adopts following technical scheme:

an artificial grass filament shaping device comprises a vertically arranged mounting plate, wherein a plurality of shaping rollers are arranged on the mounting plate, the shaping rollers are arranged in a staggered mode, a first driving piece used for driving a supporting plate to rotate is arranged on the mounting plate, a cavity is formed in each shaping roller, one end of each shaping roller is rotatably connected with a first water pipe, one end, far away from the shaping rollers, of each first water pipe is connected with a water pump, and one end, far away from the first water pipes, of each water pump is connected with a water tank; the design roller is kept away from the one end of first water pipe is rotated and is connected with the second water pipe, the second water pipe is kept away from the one end of design roller with the water tank is connected.

By adopting the technical scheme, the cooling liquid in the water tank can flow into the shaping roller through the first water pipe under the action of the water pump, and when the shaping roller is used for stretching and shaping the artificial grass filaments, the cooling liquid can cool the artificial grass filaments by absorbing the heat of the artificial grass filaments, so that the shaping effect of the shaping equipment is improved; the cooling liquid can flow to the water tank through the second water pipe afterwards, and the cooling liquid in the water tank flows into the cavity through the first water pipe after the temperature of the cooling liquid is reduced, so that the circulating flow of the cooling liquid is realized, and the quality of the artificial grass filaments is improved as much as possible.

Preferably, a heat exchanger is arranged on the water tank.

Through adopting above-mentioned technical scheme, the heat exchanger can make the coolant liquid in the water tank cool off fast to improved the design effect of typical equipment, further improved the quality of artificial grass silk.

Preferably, a water temperature sensor is arranged in the cavity.

Through adopting above-mentioned technical scheme, temperature sensor can the temperature of real-time supervision cooling liquid in the cavity, and when the cooling liquid temperature was too high, temperature sensor helped improving the power of heat exchanger to help the temperature of timely reduction cooling liquid.

Preferably, a liquid discharge hole is formed in the position, close to the lower part of the side wall of the water tank, a liquid inlet hole is formed in the top surface of the water tank, and hole covers are connected to the liquid discharge hole and the liquid inlet hole.

Through adopting above-mentioned technical scheme, the former is after long-time work, and the cooling effect of coolant liquid reduces, can discharge old coolant liquid through the outage this moment, inputs the coolant liquid that new cooling efficiency is high by the inlet port in to the water tank afterwards to ensure that the heat absorption effect of coolant liquid is in higher level throughout in the former.

Preferably, the mounting plate is provided with a distributing rod, the distributing rod is provided with a plurality of distributing teeth, the distributing teeth are uniformly distributed along the length direction of the distributing rod, and the distributing rod is positioned at the starting end of the artificial grass silk conveying direction.

Through adopting above-mentioned technical scheme, divide the material tooth and can separate every artificial grass silk, make artificial grass silk difficult overlapping each other at the design in-process, help improving the design effect of artificial grass silk to improve the quality of artificial grass silk.

Preferably, the material distributing rod is a hollow rod, a plurality of air blowing holes are formed in the side wall of the material distributing rod and face towards the artificial grass filaments, an air pipe is connected to one end of the material distributing rod, and an air blower is connected to one end, far away from the material distributing rod, of the air pipe.

Through adopting above-mentioned technical scheme, when artificial grass silk through material passing pole, the wind that the air-blower was made can blow off towards artificial grass silk through the gas hole, reduces the temperature of artificial grass silk in a certain extent, has further improved the design effect of typical equipment to the quality of artificial grass silk has been improved as far as possible.

Preferably, the mounting panel is located artificial grass silk direction of delivery's initial end department is equipped with the live-rollers, be equipped with the sponge layer on the lateral wall of live-rollers, the sponge layer with artificial grass silk contact.

Through adopting above-mentioned technical scheme, artificial grass silk can experience hot water earlier and stretch before carrying to the modular system, therefore artificial grass silk can carry partial hot water, and the sponge layer can be earlier erased the hot water that artificial grass silk carried before artificial grass silk and the contact of sizing roller for artificial grass silk is more easily by sizing roller cooling design, thereby improves the quality of artificial grass silk as far as possible.

Preferably, the sponge layer is coated on the side wall of the rotating roller, and a magic tape is arranged between the sponge layer and the side wall of the rotating roller.

Through adopting above-mentioned technical scheme, modular system has passed through long-time work back, and the sponge layer can absorb a large amount of moisture, can ensure the effect of absorbing water on sponge layer through changing dry sponge layer this moment to the cooling design effect of modular system is ensured to the greatest extent.

Preferably, the mounting plate is provided with a second driving member for driving the rotating roller to rotate.

Through adopting above-mentioned technical scheme, artificial grass silk is when the transportation, and the live-rollers also rotates in step under the drive of second driving piece, has avoided the sponge layer because of too big and cause the damage to artificial grass silk with the frictional force between the artificial grass silk.

Preferably, be equipped with a plurality of baffles on the stock roll, it is a plurality of the baffle is followed the length direction evenly distributed of stock roll.

Through adopting above-mentioned technical scheme, when the sizing roller is stereotyped to artificial grass silk cooling, the baffle can separate every artificial grass silk, avoids influencing the effect of the cooling design of typical equipment because of a plurality of artificial grass silks overlap together.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the cooling liquid in the water tank flows into the shaping roller through the first water pipe, when the shaping roller stretches and shapes the artificial grass filaments, the cooling liquid absorbs the heat of the artificial grass filaments to cool the artificial grass filaments, then the cooling liquid flows into the water tank through the second water pipe, and the cooling liquid in the water tank flows into the cavity through the first water pipe after the temperature of the cooling liquid in the water tank is reduced, so that the circulating flow of the cooling liquid is realized, the cooling and shaping effects of the shaping equipment are improved as much as possible, and the quality of the artificial grass filaments is improved as much as possible;

2. when the artificial grass filaments pass through the material distributing rod, air produced by the air blower can blow towards the artificial grass filaments through the air blowing holes, so that the temperature of the artificial grass filaments is reduced to a certain extent, the shaping effect of the shaping equipment is further improved, and the quality of the artificial grass filaments is improved as much as possible;

3. the sponge layer can wipe off hot water carried by the artificial grass filaments before the artificial grass filaments contact the shaping roller, so that the artificial grass filaments are cooled and shaped by the shaping roller more easily, and the quality of the artificial grass filaments is improved as much as possible.

Drawings

Fig. 1 is a schematic structural diagram of the whole of the embodiment of the present application.

Fig. 2 is a schematic structural view of another perspective of the embodiment of the present application.

Fig. 3 is a cross-sectional view of a sizing roller of an embodiment of the present application.

Fig. 4 is a schematic structural diagram of a material distributing rod according to an embodiment of the present application.

FIG. 5 is a cross-sectional view of a sponge layer according to an embodiment of the present application.

Description of reference numerals: 1. mounting a plate; 11. a first driving member; 2. a shaping roller; 21. a cavity; 22. a partition plate; 3. artificial grass filaments; 4. a first water pipe; 41. a water pump; 42. a water tank; 421. a drain hole; 422. a liquid inlet hole; 43. a water pumping pipe; 44. a second water pipe; 45. a heat exchanger; 46. an orifice cover; 5. a water temperature sensor; 6. a material distributing rod; 61. distributing teeth; 62. a gas blowing hole; 63. a blower; 7. a rotating roller; 71. a second driving member; 72. a sponge layer; 8. magic tape; 81. sub-stickers; 82. and (5) mother plaster.

Detailed Description

The present application is described in further detail below with reference to figures 1-5.

The embodiment of the application discloses artificial grass silk former. Referring to fig. 1 and 2, artificial grass silk modular system includes the mounting panel 1 of vertical setting, is equipped with a plurality of design rollers 2 on the lateral wall of mounting panel 1, and the length direction of a plurality of design rollers 2 is unanimous and all is the level setting. The shaping rollers 2 are arranged in a staggered mode and can tension the artificial grass filaments 3, and the tensioned artificial grass filaments 3 are wavy and move in the direction of a dotted arrow in fig. 1.

Be provided with a plurality of first driving pieces 11 on the lateral wall that the design roller 2 was kept away from to mounting panel 1, a plurality of first driving pieces 11 are used for driving corresponding design roller 2 and rotate, can carry out the tensile design to artificial grass 3 when design roller 2 rotates. First driving piece 11 in this embodiment includes the motor, all overlaps on the drive shaft of motor and the 2 quota pivot of sizing roller to be equipped with the drive wheel, and two drive wheels pass through conveyer synchronous rotation.

Referring to fig. 2 and 3, a cavity 21 is arranged in the shaping roller 2, one end of the shaping roller 2 close to the mounting plate 1 is rotatably connected with a first water pipe 4, and the first water pipe 4 is communicated with the cavity 21. One end of the first water pipe 4, which is far away from the sizing roller 2, is connected with a water pump 41, the first water pipe 4 is connected with a water outlet part of the water pump 41, a water tank 42 is arranged below the water pump 41, and a water inlet part of the water pump 41 is connected with the water tank 42 through a water pumping pipe 43. The one end that the sizing roller 2 kept away from first water pipe 4 rotates and is connected with second water pipe 44, and the one end that sizing roller 2 was kept away from to second water pipe 44 is connected with water tank 42. A heat exchanger 45 is also provided on the side wall of the water tank 42.

The cooling liquid in the water tank 42 can flow into the inner cavity of the sizing roller 2 through the first water pipe 4 under the action of the water pump 41, the cooling liquid can absorb the heat of the artificial grass filaments 3, so that the temperature of the artificial grass filaments 3 is reduced, and the cooling liquid absorbing the heat can flow into the water tank 42 through the second water pipe 44. The heat exchanger 45 can cool down the cooling liquid in the water tank 42 again, and the cooled cooling liquid can flow into the inner cavity again through the first water pipe 4, so that the circulation of the cooling liquid is realized, the cooling and shaping effects of the shaping equipment are ensured, and the quality of the artificial grass filaments 3 can be improved as much as possible.

Referring to fig. 3, a water temperature sensor 5 is arranged in the inner cavity of the sizing roller 2, the water temperature sensor 5 is electrically connected with the heat exchanger 45, the temperature of the cooling liquid in the cavity 21 is monitored in real time, and when the temperature of the cooling liquid is too high, the water temperature sensor 5 is used for improving the power of the heat exchanger 45, so that the temperature of the cooling liquid is reduced in time.

Referring to fig. 1 and 3, a plurality of partition plates 22 are arranged on the outer side wall of the shaping roller 2, the plurality of partition plates 22 are uniformly distributed along the length direction of the shaping roller 2, and each artificial grass filament 3 is located between two adjacent partition plates 22. The partition plate 22 can prevent the cooling and shaping effects of the shaping equipment from being influenced by overlapping of a plurality of artificial grass filaments 3.

Referring to fig. 3, a liquid discharge hole 421 is formed in the side wall of the water tank 42, the liquid discharge hole 421 is located at a position below the side wall of the water tank 42, a liquid inlet hole 422 is formed in the top surface of the water tank 42, and both the liquid inlet hole 422 and the liquid discharge hole 421 are in threaded connection with a hole cover 46. After the shaping equipment works for a long time, the cooling effect of the cooling liquid can be reduced, at the moment, the working personnel can discharge the cooling liquid through the liquid discharge hole 421, and inject new cooling liquid into the new cooling liquid through the liquid inlet hole 422, so that the heat absorption effect of the cooling liquid in the shaping equipment can be ensured to be always at a higher level.

Referring to fig. 1 and 4, a distributing rod 6 is arranged on the side wall of the mounting plate 1, the distributing rod 6 and the setting roller 2 are located on the same side of the mounting plate 1, the distributing rod 6 is located at the starting end of the artificial grass filaments 3 in the conveying direction, and the artificial grass filaments 3 penetrate through the top surface of the distributing rod 6. Be equipped with a plurality of feed gears 61 on the branch material pole 6, a plurality of feed gears 61 are along the length direction evenly distributed of branch material pole 6, and the staff places every artificial grass 3 between two adjacent feed gears 61, has avoided artificial grass 3 to overlap mutually at the design in-process, helps improving artificial grass 3's design effect.

Referring to fig. 2 and 4, the feed rod 6 is a hollow rod, a plurality of air blowing holes 62 are formed in the top surface of the feed rod 6, and the plurality of air blowing holes 62 are uniformly distributed along the length direction of the feed rod 6. The side wall of the mounting plate 1 far away from the material distributing rod 6 is provided with an air blower 63, and the air blower 63 is connected with one end of the material distributing rod 6. The components made by the air blower 63 can be blown toward the artificial grass filaments 3 through the air blowing holes 62, thereby reducing the temperature of the artificial grass filaments 3 to some extent.

Referring to fig. 1 and 5, the initial end of the mounting plate 1 located in the conveying direction of the artificial grass filaments 3 is further provided with a rotating roller 7, the rotating roller 7 and the sizing roller 2 are located on the same side of the mounting plate 1, the mounting plate 1 is provided with a second driving piece 71 on the side wall far away from the rotating roller 7, the second driving piece 71 is used for driving the rotating roller 7 to rotate, a sponge layer 72 is arranged on the side wall of the driving roller, the sponge layer 72 is coated on the outer side wall of the rotating roller 7, and the artificial grass filaments 3 are in contact with the sponge layer 72. The sponge layer 72 can wipe off the hot water carried by the artificial grass filaments 3.

Be equipped with magic subsides 8 between sponge layer 72 and live-rollers 7, magic subsides 8 are including sub-81 and female subsides, and sub-81 sets up on sponge layer 72, and female setting of pasting is on live-rollers 7. The sponge layer 72 is fixed on the outer side wall of the rotating roller 7 through the magic tape 8, the sizing equipment can absorb a large amount of moisture after long-time work, and the water absorption effect of the sponge layer 72 can be ensured by replacing the sponge layer 72.

The implementation principle of the artificial grass silk setting equipment in the embodiment of the application is as follows: when the design equipment is stretching the design to artificial grass 3, the hot water that artificial grass 3 carried will be earlier erased to sponge layer 72, and the hole 62 department of blowing of branch material pole 6 top surface can blow to artificial grass 3 afterwards, carries out preliminary cooling to artificial grass 3, and design roller 2 can stretch the design to artificial grass 3 afterwards.

When the shaping roller 2 stretches and shapes the artificial grass filaments 3, the cooling liquid in the water tank 42 is conveyed into the inner cavity of the shaping roller 2 through the first water pipe 4, the cooling liquid is conveyed back into the water tank 42 through the second water pipe 44 after absorbing the heat of the artificial grass filaments 3, and then the heat exchanger 45 cools the cooling liquid absorbing the heat; after the cooling is finished, the cooling liquid is conveyed to the inner cavity through the first water pipe 4 again, and therefore the circulating cooling of the cooling liquid is achieved.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides an artificial grass silk modular system, includes mounting panel (1) of vertical setting, be equipped with a plurality of design rollers (2) on mounting panel (1), design roller (2) crisscross setting, be equipped with on mounting panel (1) and be used for driving backup pad pivoted first driving piece (11), its characterized in that: a cavity (21) is formed in the shaping roller (2), one end of the shaping roller (2) is rotatably connected with a first water pipe (4), one end, far away from the shaping roller (2), of the first water pipe (4) is connected with a water pump (41), and one end, far away from the first water pipe (4), of the water pump (41) is connected with a water tank (42);

the one end of first water pipe (4) is rotated and is connected with second water pipe (44) in the design roller (2) is kept away from, second water pipe (44) are kept away from the one end of design roller (2) with water tank (42) are connected.

2. An artificial grass filament shaping apparatus as claimed in claim 1, wherein: and a heat exchanger (45) is arranged on the water tank (42).

3. An artificial grass filament shaping apparatus as claimed in claim 2, wherein: a water temperature sensor (5) is arranged in the cavity (21).

4. An artificial grass filament shaping apparatus as claimed in claim 2, wherein: a liquid discharge hole (421) is formed in the position, close to the lower portion of the side wall of the water tank (42), a liquid inlet hole (422) is formed in the top surface of the water tank (42), and hole covers (46) are connected to the liquid discharge hole (421) and the liquid inlet hole (422).

5. An artificial grass filament shaping apparatus as claimed in claim 1, wherein: be equipped with on mounting panel (1) and divide material pole (6), be equipped with a plurality of branch material teeth (61) on branch material pole (6), it is a plurality of divide material tooth (61) to follow the length direction evenly distributed of branch material pole (6), divide material pole (6) to be located artificial grass silk (3) direction of delivery's initiating terminal.

6. An artificial grass filament shaping apparatus as claimed in claim 5, wherein: divide material pole (6) to be hollow pole, be equipped with a plurality of gas holes (62) on the lateral wall of branch material pole (6), gas hole (62) orientation artificial grass silk (3), the one end of dividing material pole (6) is connected with the tuber pipe, the tuber pipe is kept away from the one end of dividing material pole (6) is connected with air-blower (63).

7. An artificial grass filament shaping apparatus as claimed in claim 1, wherein: mounting panel (1) is located artificial grass silk (3) direction of delivery's initial end department is equipped with live-rollers (7), be equipped with sponge layer (72) on the lateral wall of live-rollers (7), sponge layer (72) with artificial grass silk (3) contact.

8. An artificial grass filament shaping apparatus as claimed in claim 7, wherein: the sponge layer (72) is coated on the side wall of the rotating roller (7), and magic tapes (8) are arranged between the sponge layer (72) and the side wall of the rotating roller (7).

9. An artificial grass filament shaping apparatus as claimed in claim 7, wherein: and a second driving piece (71) used for driving the rotating roller (7) to rotate is arranged on the mounting plate (1).

10. An artificial grass filament shaping apparatus as claimed in claim 1, wherein: be equipped with a plurality of baffles (22) on sizing roller (2), a plurality of baffle (22) are followed the length direction evenly distributed of sizing roller (2).