CN216062618U - Automatic drainage moisture separator of accurate control - Google Patents
Automatic drainage moisture separator of accurate control Download PDFInfo
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- CN216062618U CN216062618U CN202122079831.0U CN202122079831U CN216062618U CN 216062618 U CN216062618 U CN 216062618U CN 202122079831 U CN202122079831 U CN 202122079831U CN 216062618 U CN216062618 U CN 216062618U
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Abstract
The utility model discloses an accurately controlled automatic drainage water-gas separator, which comprises a separator body, wherein a water collecting part is arranged below the separator body, the outer bottom surface of the water collecting part is provided with a mounting hole along the vertical direction, the bottom surface of the mounting hole is provided with a penetrating probing hole along the vertical direction, a water level sensor is arranged in the mounting hole, a probe of the water level sensor penetrates through the probing hole and extends into the water collecting part, the center of the bottom surface of the water collecting part is provided with a penetrating water outlet, a drainage valve is arranged in the water outlet, and the drainage valve is electrically connected with the water level sensor; according to the utility model, the water level sensor is arranged, when the water level in the collecting part reaches a fixed height, the water level is just sensed by the probe of the water level sensor, the water level sensor directly controls the drainage valve to be opened for a period of time, the water collected in the collecting part is drained, and the blockage of the drainage valve caused by icing due to the fact that the water in the collecting part is not drained in time in a cold environment is avoided.
Description
Technical Field
The utility model belongs to the field of water-gas separation equipment, and particularly relates to a water-gas separator structure.
Background
The water-gas separator comprises various separator structures such as baffle type, centrifugal type, spiral-flow type, gravity type, baffling type, filling type and the like, and is widely applied to various industrial and civil application occasions such as gas dust removal, oil-water separation, liquid impurity removal and the like.
The Chinese utility model with the application number of CN201621342434.0 in the prior art specially facilitates 2017, 10 and 13, discloses a rotary condensation type waste gas and water separation device, which comprises a casing, wherein a hollow cavity is arranged in the casing, a gas outlet is formed in the top of the casing, a mixed gas inlet is formed in the side wall of the casing, a water collecting opening is formed in the bottom of the casing, and the gas outlet, the mixed gas inlet and the water collecting opening are all communicated with the hollow cavity; the improved fan is characterized in that a rotatable rotating shaft is arranged in the hollow cavity, the rotating direction of the rotating shaft is the horizontal direction, and spiral fins are fixed on the rotating shaft and surround the rotating shaft.
The water separator needs to use a controller to control the drain valve to drain water, and the switch of the drain valve is controlled through a time signal, for example, the drain valve is opened for a certain time after the system runs for a certain time, but the difference of the drain effect can be generated under different working conditions; for example, when the separator is operated under full load and the drainage time is not yet reached, a large amount of water is already generated in the separator, which affects the separation efficiency of the separator, and if the water is drained for a long time according to the previously defined drainage time, the excessive water cannot be completely drained from the separator, and the water can be frozen to block the drain valve in a cold environment.
Disclosure of Invention
The utility model aims to provide a water-gas separator structure, which solves the problems that the existing water-gas separator needs to control the opening and closing of a drain valve through a controller according to a time signal, when the water quantity is large, the water in the water-gas separator is difficult to drain, and the drain valve is easy to freeze and block in a cold environment.
In order to achieve the purpose, the utility model adopts the technical scheme that:
the utility model provides an automatic drainage moisture separator of accurate control, includes the separator body, the below of separator body is equipped with the water collection part, the mounting hole has been seted up along vertical direction to the outer bottom surface of water collection part, the probing hole that runs through is seted up along vertical direction to the mounting hole bottom surface, install level sensor in the mounting hole, level sensor's probe runs through the probing hole extends to in the water collection part, water collection part bottom surface center department is equipped with the delivery port that runs through, install the drain valve in the delivery port, the drain valve with the level sensor electricity is connected.
The gas-water separator is used for separating gas and water, the water collecting part is used for collecting separated water, the drain valve is used for discharging the collected water, the water level sensor is arranged, the probe of the water level sensor is fixed in the collecting part, when the water level in the collecting part reaches a fixed height, the water level sensor is just sensed by the probe of the water level sensor, the water level sensor directly controls the drain valve to open for a period of time, the collected water in the collecting part is discharged, and the blockage of the drain valve caused by the fact that the water in the collecting part is not timely drained and frozen in cold environment is avoided.
Furthermore, the bottom surface of the mounting hole is provided with a sealing ring, so that the sealing performance of the mounting hole is enhanced, and water leakage of the mounting hole is avoided.
Furthermore, the mounting hole is close to the one end spiro union of the outer bottom surface of collection portion has the screw, the screw with be equipped with the rubber gasket between the level sensor, be used for fixing through the screw that sets up level sensor, it is convenient level sensor's dismantlement is changed and the maintenance, provides the buffering through the rubber cushion that sets up between for screw and the level sensor, protects level sensor.
Furthermore, the separator body comprises an upper cover plate, an exhaust pipe is connected to the upper side of the upper cover plate, a condensing tower is connected to the lower side of the upper cover plate, the condensing tower comprises an exhaust part connected with the upper cover plate and a condensing part connected with the exhaust part, an air inlet is arranged above the side wall of the separator body, the air guide direction of the air inlet deviates from the axial lead direction of the condensing part in an inclined manner, the exhaust part comprises an installation seat with an I-shaped section and a drainage part connected with the lower end face of the installation seat, the condensing part is of an inverted conical shell structure, the condensing part is arranged on the outer side of the drainage part in an empty sleeve manner, and the upper end face of the condensing part is detachably and fixedly connected with the lower end face of the installation seat; an exhaust channel is arranged in the drainage part, the upper end of the exhaust channel penetrates through the mounting seat and is connected with the exhaust pipe, a drainage backflow hole is arranged at the lower end of the drainage part, and the drainage backflow hole is connected with the lower end of the exhaust channel; the lower end of the condensation part is provided with a through air vent, and the drainage backflow hole is aligned with the air vent; the side wall of the periphery of the drainage part is provided with a plurality of drainage channels, and the other ends of the drainage channels extend to be connected with the exhaust channel.
The moisture-containing gas enters from the gas inlet of the moisture separator body and spirally flows downwards around the outer surface of the inclined side wall of the condensation part, in the process, water vapor in the moisture-containing gas is condensed on the outer surface of the condensation part and drips along the inclined side wall of the condensation part, the dehydrated drying gas enters the condensation part from the gas vent and rises along the interval between the condensation part and the drainage part, and the drying gas enters the exhaust channel from the drainage channel and continues to rise in the exhaust channel and is exhausted to the outside.
The gas guiding direction of the gas inlet is set to be deviated from the axial lead direction of the condensing part in an inclined mode, so that the water-containing gas can flow around the outer surface of the condensing part, and the condensing part is of an inverted conical shell structure, so that the water-containing gas can spirally move downwards around the condensing part, the contact time between the water-containing gas and the condensing part is prolonged, and the water vapor can be condensed fully.
The lower end of the drainage part is provided with a drainage backflow hole, the drainage backflow hole is connected with the lower end of the exhaust channel, and the drainage backflow hole is aligned with the vent; through setting up drainage backward flow hole, make the interior remaining comdenstion water of exhaust passage backward flow to flow from drainage backward flow hole, avoid under the lower condition of temperature, remaining comdenstion water freezes in exhaust passage, thereby plug exhaust passage, when using next time, need remove earlier ice and reuse, the operation is inconvenient.
Further, the drainage part is of an inverted cone structure, and the inclined wall on the peripheral side of the drainage part is parallel to the inclined wall on the peripheral side of the condensation part. The conical structure enables the drying gas to be subjected to oblique pressure in the rising process, so that the drying gas can enter from the drainage channel more easily.
Further, the drainage channel forms an inclined strip-shaped opening on the peripheral side inclined wall of the drainage part. The inclined strip-shaped opening facilitates the dry gas to enter the drainage channel more easily during the rising process.
Further, one end of the drainage channel inclines upwards to extend to the exhaust channel, and the inclined included angle of the drainage channel relative to the vertical direction is 15-45 degrees. After the dry gas enters the drainage channel, the included angle of the drainage channel relative to the vertical direction is smaller, and the dry gas is easier to enter the exhaust channel through the drainage channel.
Furthermore, the number of the drainage channels is 2-4, and the drainage channels surround the axis circumference array of the exhaust channel 7. Through setting up a plurality of drainage channels, make moisture separator under certain air input, the volume of separation gas is big more, and exhaust efficiency provides.
Further, the mount pad includes mounting panel and lower mounting panel, go up the mounting panel with the downside fixed connection of upper cover plate, down the mounting panel with the up end fixed connection of condensation portion, the area of lower mounting panel is greater than the area of going up the mounting panel. By providing a large area of the lower mounting plate, the separated gas is prevented from rising from the outside of the condensation section.
Compared with the prior art, the utility model has the beneficial effects that:
(1) the gas-water separator is used for separating gas and water, the water collecting part is used for collecting separated water, the drain valve is used for discharging the collected water, the water level sensor is arranged, the probe of the water level sensor is fixed in the collecting part, when the water level in the collecting part reaches a fixed height, the water level sensor is just sensed by the probe of the water level sensor, the water level sensor directly controls the drain valve to open for a period of time, the collected water in the collecting part is discharged, and the blockage of the drain valve caused by the fact that the water in the collecting part is not timely drained and frozen in cold environment is avoided.
(2) The lower end of the drainage part is provided with a drainage backflow hole, the drainage backflow hole is connected with the lower end of the exhaust channel, and the drainage backflow hole is aligned with the vent; through setting up drainage backward flow hole, make the interior remaining comdenstion water of exhaust passage backward flow to flow from drainage backward flow hole, avoid under the lower condition of temperature, remaining comdenstion water freezes in exhaust passage, thereby plug exhaust passage, when using next time, need remove earlier ice and reuse, the operation is inconvenient.
Drawings
FIG. 1 is a schematic structural diagram of a precisely controlled automatic drainage moisture separator according to the present invention;
FIG. 2 is a schematic view of the exhaust portion of the present invention;
in the figure: 1. a separator body; 2. a water collection part; 3. mounting holes; 4. probing a hole; 5. a water level sensor; 6. a water outlet; 7. a drain valve; 8. an upper cover plate; 9. an exhaust pipe; 10. a condensing section; 11. an air inlet; 12. a mounting seat; 121. an upper mounting plate; 122. a lower mounting plate; 13. a drainage part; 14. an exhaust passage; 15. a drain return hole; 16. a vent; 17. a drainage channel.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 and 2, this embodiment provides an automatic drainage moisture separator of accurate control, including separator body 1, the below of separator body 1 is equipped with water catch part 2, mounting hole 3 has been seted up along vertical direction to the outer bottom surface of water catch part 2, probing hole 4 that runs through has been seted up along vertical direction to the 3 bottom surfaces of mounting hole, install level sensor 5 in the mounting hole 3, level sensor 5's probe runs through probing hole 4 extends to in the water catch part 2, 2 bottom surface centers of water catch part department is equipped with the delivery port 6 that runs through, install drain valve 7 in the delivery port 6, drain valve 7 with level sensor 5 electricity is connected.
The gas-water separator is used for separating gas and water, the water collecting part 2 is used for collecting separated water, the drain valve 7 is used for discharging the collected water, the water level sensor 5 is arranged, the probe of the water level sensor 5 is fixed in the collecting part, when the water level in the collecting part reaches a fixed height, the water level is just sensed by the probe of the water level sensor 5, the water level sensor 5 directly controls the drain valve 7 to be opened for a period of time, the collected water in the collecting part is discharged, and the drain valve 7 is prevented from being blocked due to the fact that the water in the collecting part is not timely drained and frozen in a cold environment.
Further, a sealing ring (not shown in fig. 1 and fig. 2) is arranged on the bottom surface of the mounting hole 3, so that the sealing performance of the mounting hole 3 is enhanced, and water leakage of the mounting hole 3 is avoided.
Further, the screw (the screw is not shown in fig. 1 and 2) is connected to one end of the mounting hole 3 close to the outer bottom surface of the collecting part in a screwed manner, a rubber gasket (the rubber gasket is not shown in fig. 1 and 2) is arranged between the screw and the water level sensor 5, the water level sensor 5 is fixed through the set screw, the water level sensor 5 is convenient to detach, replace and maintain, and the set rubber gasket is used for buffering between the screw and the water level sensor 5 to protect the water level sensor 5.
Further, the separator body 1 comprises an upper cover plate 8, an exhaust pipe 9 is connected to the upper side of the upper cover plate 8, a condensation tower is connected to the lower side of the upper cover plate 8, the condensation tower comprises an exhaust part connected with the upper cover plate 8 and a condensation part 10 connected with the exhaust part, an air inlet 11 is arranged above the side wall of the separator body 1, the air guide direction of the air inlet 11 deviates from the axial lead direction of the condensation part 10 in an inclined manner, the exhaust part comprises an installation seat 12 with an I-shaped cross section and a drainage part 13 connected with the lower end face of the installation seat 12, the condensation part 10 is of an inverted conical shell structure, the condensation part 10 is sleeved outside the drainage part 13 in an empty manner, and the upper end face of the condensation part 10 is detachably and fixedly connected with the lower end face of the installation seat 12; an exhaust channel 14 is arranged in the drainage part 13, the upper end of the exhaust channel 14 penetrates through the mounting seat 12 and is connected with the exhaust pipe 9, a drainage backflow hole 15 is arranged at the lower end of the drainage part 13, and the drainage backflow hole 15 is connected with the lower end of the exhaust channel 14; a through air vent 16 is arranged at the lower end of the condensation part 10, and the drainage return hole 15 is aligned with the air vent 16; the peripheral side wall of drainage portion 13 is equipped with a plurality of drainage channel 17, the other end of drainage channel 17 extends to connect exhaust passage 14.
The moisture-containing gas enters from the gas inlet 11 of the moisture separator body 1, flows spirally downward around the outer surface of the inclined side wall of the condensation part 10, in the process, water vapor in the moisture-containing gas is condensed on the outer surface of the condensation part 10 and drips along the inclined side wall of the condensation part 10, the dehydrated drying gas enters the inside of the condensation part 10 from the gas vent 16 and rises along the interval between the condensation part 10 and the drainage part 13, and the drying gas enters the exhaust channel 14 from the drainage channel 17, continues rising in the exhaust channel 14 and is discharged to the outside.
The gas guiding direction of the gas inlet 11 is set to be deviated from the axial lead direction of the condensing part 10 in an inclined manner, so that the water-containing gas can flow around the outer surface of the condensing part 10, and the condensing part 10 is of an inverted conical shell structure, so that the water-containing gas can spirally move downwards around the condensing part 10, the contact time between the water-containing gas and the condensing part 10 is prolonged, and the water vapor can be condensed sufficiently.
The lower end of the drainage part 13 is provided with a drainage backflow hole 15, the drainage backflow hole 15 is connected with the lower end of the exhaust channel 14, and the drainage backflow hole 15 is aligned with the air vent 16; through setting up drainage backward flow hole 15, make the interior residual comdenstion water of exhaust passage 14 backward flow to flow from drainage backward flow hole 15, avoid under the lower condition of temperature, remaining comdenstion water freezes in exhaust passage 14, thereby plug exhaust passage 14, when using next time, need remove ice earlier and use again, the operation is inconvenient.
Further, the drainage portion 13 is an inverted cone structure, and the peripheral side inclined wall of the drainage portion 13 is parallel to the peripheral side inclined wall of the condensation portion 10. The conical structure makes the drying gas receive oblique pressure in the rising process, and makes the drying gas enter from the drainage channel 17 more easily.
Further, the drainage channel 17 forms an inclined strip-shaped opening on the peripheral side inclined wall of the drainage portion 13. The inclined strip-shaped openings facilitate easier entry of the drying gas into the drainage channel 17 during the ascent.
Further, one end of the drainage channel 17 extends upwards to the exhaust channel 14 in an inclined mode, and an inclined included angle of the drainage channel 17 relative to the vertical direction is 15-45 degrees. After the drying gas enters the drainage channel 17, the smaller the included angle of the drainage channel 17 relative to the vertical direction is, the easier the drying gas enters the exhaust channel 14 through the drainage channel 17.
Further, the number of the flow guide channels 17 is 2-4, and a plurality of flow guide channels 17 are arranged around the axis of the exhaust channel 147 in a circumferential array. By arranging the plurality of drainage channels 17, the water-gas separator can provide exhaust efficiency when the separated gas amount is larger under a certain air inflow.
Further, the mounting base 12 includes an upper mounting plate 121 and a lower mounting plate 122, the upper mounting plate 121 is fixedly connected to the lower side of the upper cover plate 8, the lower mounting plate 122 is fixedly connected to the upper end surface of the condensation portion 10, and the area of the lower mounting plate 122 is larger than that of the upper mounting plate 121. By providing a large area of the lower mounting plate 122, the separated gas is prevented from rising from the outside of the condensation unit 10.
Further, a conduit (the conduit is not shown in fig. 1 and 2) may be further disposed on the bottom surface of the drainage portion 13, the top of the conduit is communicated with the drainage return hole 15, the bottom of the conduit penetrates through the vent 16 and extends to the lower side of the vent 16, the dried gas enters the space between the condensation portion 10 and the drainage portion 13 from the vent 16, the water in the exhaust passage 14 flows out from the drainage return hole 15 and passes through the vent 16, and is easily brought into the space between the condensation portion 10 and the drainage portion 13 again by the gas flow, the water in the exhaust passage 14 may be directly introduced into the water collection portion 2 through the disposed conduit, the water is prevented from being brought into the space between the condensation portion 10 and the drainage portion 13 again by the gas flow, the outer diameter of the conduit is far smaller than the diameter of the vent 16, and the disposed conduit has little influence on the gas passing through the vent.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides an automatic drainage moisture separator of accurate control, its characterized in that, includes the separator body, the below of separator body is equipped with the water collection portion, the mounting hole has been seted up along vertical direction to the outer bottom surface of water collection portion, the probing hole that runs through is seted up along vertical direction to the mounting hole bottom surface, install level sensor in the mounting hole, level sensor's probe runs through the probing hole extends to in the water collection portion, water collection portion bottom surface center department is equipped with the delivery port that runs through, install the drain valve in the delivery port, the drain valve with the level sensor electricity is connected.
2. A precisely controlled automatic drain moisture separator as set forth in claim 1 wherein said mounting hole is provided with a gasket on a bottom surface thereof.
3. The accurately-controlled automatic drainage water-gas separator as claimed in claim 1, wherein the separator body comprises an upper cover plate, an exhaust pipe is connected to the upper side of the upper cover plate, a condensing tower is connected to the lower side of the upper cover plate, the condensing tower comprises an exhaust part connected to the upper cover plate and a condensing part connected to the exhaust part, an air inlet is arranged above the side wall of the separator body, the air guide direction of the air inlet is obliquely deviated from the axial lead direction of the condensing part, the exhaust part comprises an installation seat with an i-shaped section and a drainage part connected to the lower end face of the installation seat, the condensing part is of an inverted conical shell structure, the condensing part is sleeved outside the drainage part in an empty manner, and the upper end face of the condensing part is detachably and fixedly connected to the lower end face of the installation seat; an exhaust channel is arranged in the drainage part, the upper end of the exhaust channel penetrates through the mounting seat and is connected with the exhaust pipe, a drainage backflow hole is arranged at the lower end of the drainage part, and the drainage backflow hole is connected with the lower end of the exhaust channel; the lower end of the condensation part is provided with a through air vent, and the drainage backflow hole is aligned with the air vent; the side wall of the periphery of the drainage part is provided with a plurality of drainage channels, and the other ends of the drainage channels extend to be connected with the exhaust channel.
4. A precisely controlled automatic drain moisture separator as set forth in claim 3 wherein said drain is of inverted conical configuration with a peripheral sloped wall of said drain parallel to a peripheral sloped wall of said condensing portion.
5. A precisely controlled automatic drain moisture separator as set forth in claim 3 wherein said drain passage is formed with an inclined strip opening in a peripheral side inclined wall of said drain portion.
6. The automatic drainage moisture separator of claim 3, wherein one end of the flow guide channel extends obliquely upwards to the exhaust channel, and the included angle of the flow guide channel relative to the vertical direction is 15-45 degrees.
7. A precisely controlled automatic drain moisture separator as in claim 3 wherein said number of flow directing channels is 2-4 and a plurality of said flow directing channels are arranged in a circumferential array about the axis of said exhaust channel.
8. A precisely controlled automatic drain moisture separator as set forth in claim 3 wherein said mounting base includes an upper mounting plate fixedly connected to the underside of said upper cover plate and a lower mounting plate fixedly connected to the upper end surface of said condensation section, said lower mounting plate having an area greater than the area of said upper mounting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122079831.0U CN216062618U (en) | 2021-08-31 | 2021-08-31 | Automatic drainage moisture separator of accurate control |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122079831.0U CN216062618U (en) | 2021-08-31 | 2021-08-31 | Automatic drainage moisture separator of accurate control |
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| Publication Number | Publication Date |
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| CN216062618U true CN216062618U (en) | 2022-03-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202122079831.0U Active CN216062618U (en) | 2021-08-31 | 2021-08-31 | Automatic drainage moisture separator of accurate control |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116241390A (en) * | 2023-05-11 | 2023-06-09 | 潍柴动力股份有限公司 | EGR system and water removal device thereof |
-
2021
- 2021-08-31 CN CN202122079831.0U patent/CN216062618U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116241390A (en) * | 2023-05-11 | 2023-06-09 | 潍柴动力股份有限公司 | EGR system and water removal device thereof |
| CN116241390B (en) * | 2023-05-11 | 2023-09-19 | 潍柴动力股份有限公司 | EGR system and water removal device thereof |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20221103 Address after: 201311 buildings 1 and 2, No. 333, Haiyang 1st Road, Lingang New Area, China (Shanghai) pilot Free Trade Zone, Pudong New Area, Shanghai Patentee after: Shanghai Hurichao Technology Partnership (L.P.) Address before: 215699 Huijin SOHO, 262 Changjing Road, Zhangjiagang, Suzhou, Jiangsu Patentee before: Kong Lichao |
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| TR01 | Transfer of patent right |
Effective date of registration: 20230316 Address after: 201800 room 2201 J, 888 Moyu South Road, Anting Town, Jiading District, Shanghai Patentee after: Shanghai Furui Hydrogen New Energy Technology Co.,Ltd. Address before: 201311 buildings 1 and 2, No. 333, Haiyang 1st Road, Lingang New Area, China (Shanghai) pilot Free Trade Zone, Pudong New Area, Shanghai Patentee before: Shanghai Hurichao Technology Partnership (L.P.) |