CN216058567U - Inoculation machine environmental control disinfection system - Google Patents

Abstract

The utility model provides an inoculator environmental control disinfection system, inoculator body and disinfect box are fixed the transparent soft fender that encloses of assembly all around and constitute aseptic cabin in, air supply fan gets into aseptic cabin after air intake through air filter's high-efficient dust removal filter layer and gas purification filter screen layer two-layer filtration, simultaneously under ultraviolet physical sterilization state, the cleanliness factor of the indoor inoculation environment of aseptic cabin reaches between hundred grades and thousand grades, and the sterilization efficiency is high, and the sterilization is thorough. The inoculation equipment regularly carries out ozone circulation sterilization at regular time, the sterilization effect on the mixed bacteria is good, the high-speed circulating air with ozone blows and dries water stains on the surface of the equipment, new mixed bacteria are prevented from breeding, the sterilization automation degree is high, the inoculation success rate is high, and time and manpower resources are saved.

Description

Inoculation machine environmental control disinfection system

Technical Field

The utility model relates to the field of edible fungus inoculation auxiliary equipment, in particular to an inoculation machine environment control disinfection system.

Background

The inoculation of the edible fungi is a key link in the production of the edible fungi, in the inoculation process, the cleanliness of the environment of an inoculation chamber is generally between hundred and thousand grades, the conditions of strain infection, mixed fungus pollution and the like can be caused due to the fact that the sterilization link of the inoculation chamber is not over-closed, the problems of low survival rate and low production yield are caused, and because the existing inoculation of the edible fungi adopts a semi-automatic mechanical inoculation mode, the problems of incomplete sterilization, uneven mycelium development, easy mixed fungus infection, large strain waste, low fruiting capacity and serious influence on the inoculation efficiency are easily caused.

In the inoculation process, the inoculation machine is in a humid working environment, sundry bacteria are easy to breed on the surface of each part, the inoculation parts in the inoculation machine need to be sterilized and disinfected regularly, but at present, the inoculation machine is cleaned and disinfected manually, disinfection is not thorough, disinfection efficiency is low, the whole inoculation environment is not ideal in disinfection, convenience and practicability are poor, and inoculation efficiency and inoculation survival rate are affected.

Therefore, it is necessary to research and develop an inoculation machine environment control disinfection system which saves cost, has a reasonable structure, can disinfect thoroughly and efficiently, automatically finishes the disinfection link at regular time and effectively ensures the inoculation efficiency and the inoculation survival rate on the basis of the prior art.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an inoculation machine environment control disinfection system to solve the problems in the background technology, and the inoculation machine environment control disinfection system has the advantages of reasonable structure, multistage physical disinfection, regular disinfection of air and the whole device in an aseptic cabin, high disinfection efficiency, high automation degree and high cleanliness of the aseptic cabin.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides an inoculation machine environmental control disinfection system, includes the inoculation machine body, inoculation machine body top is equipped with the disinfect box, and the disinfect box air outlet is down and just to the setting of inoculation machine body, and the disinfect box is all around and constitutes aseptic cabin through transparent soft fender of enclosing between the inoculation machine body, is equipped with air filter in the disinfect box, and air filter bilateral symmetry is equipped with ozone generator, and the air filter top is equipped with air supply arrangement and power supply unit, and air supply arrangement is linked together with air filter, and disinfect box one side is equipped with signal control case. Through signal control, realize air cleaner and ozone generator automatic coordination, accomplish the disinfection and sterilization of whole inoculator body and aseptic cabin high-efficiently, guarantee that the inoculation environment cleanliness factor in aseptic cabin is in between hundred grades and thousand grades, create good condition for the inoculation, the inoculation success rate is high.

Preferably, both sides of the top of the sterile cabin are provided with ultraviolet sterilizing lamp tubes for sterilizing the inoculator body and the sterile cabin, the ultraviolet sterilizing lamp tubes are fixed at the lower part of the sterilizing box, and the inoculator body below the sterilizing box is correspondingly provided with the ultraviolet sterilizing lamp tubes. Various mixed bacteria are thoroughly sterilized by a physical disinfection mode of ultraviolet irradiation.

More preferably, the air filtering device comprises a filtering box, circulating fans are arranged on the left side and the right side of the filtering box, air induction pipes are arranged on the inner sides of the circulating fans and accelerate the flow of air, the circulating fan on one side is arranged corresponding to the ozone generator on the side, and most of ozone generated by the ozone generator is sucked by the circulating fans and enters the air filtering device for circulation so as to efficiently sterilize the air filtering device. The lower part of the filter box is sequentially provided with a high-efficiency dust removal filter layer and a gas purification filter screen layer; two-layer purification, thorough purification.

More preferably, the high-efficient dust removal filter layer comprises a plurality of layers of HEPA air filtration net, and the filtration pore is evenly distributed on each layer of HEPA air filtration net, and the diameter of the filtration pore is less than 0.3 micron. The HEPA air filter screen can pass through air, but fine particles cannot pass through the HEPA air filter screen, the filtering efficiency of particles with the particle size of more than or equal to 0.3 mu m is more than 99.97 percent, and the inoculation environment meets the requirement of high cleanliness.

More preferably, the gas purification filter screen layer comprises uniformly distributed honeycomb mesh grids, and honeycomb activated carbon particles are uniformly laid in each honeycomb mesh grid. In the same space, the honeycomb activated carbon particles have large adsorption area and high adsorption rate.

More preferably, the circulating fan is connected with the signal control box through a communication line, and the circulating fan is connected with the power supply device through leads. After the circulating fan is electrified, the signal control box controls whether to start or not, and automatic program setting is completed in a matching manner.

More preferably, the air supply device comprises an air supply fan and a conical air duct, a primary filter screen is arranged on the outer side of the air supply fan, the large opening of the conical air duct faces downwards, and the conical air duct is favorable for air to be sucked quickly; the large opening of the conical air duct is communicated with the air filtering device, air is directly filtered by the air filtering device after being sucked, and the filtering efficiency is high.

More preferably, the air supply fan is connected with the signal control box through a communication line, and the air supply fan is connected with the power supply device through a conducting wire. After the air supply fan is electrified, the signal control box controls whether to start or not, and automatic program setting is completed in a matching manner.

More preferably, a main controller, a switch controller and a timer are arranged in the signal control box, the main controller is respectively connected with the timer and the switch controller through communication lines, and the main controller, the switch controller and the timer are all connected with the power supply device through leads. The timer and the switch controller finish automatic timing opening and closing through signal sending and feedback, and finish the automatic sterilization process by mutual cooperation.

More preferably, the ozone generator is connected with the signal control box through a communication line, and the ozone generator is connected with the power supply device through leads. The ozone generator generates ozone regularly and quantitatively, and resources are reasonably and efficiently utilized.

The transparent soft fender that encloses of fixed mounting constitutes aseptic cabin between this inoculation machine body and disinfect box all around, when needs put in order or maintain the inoculation machine part, hangs and encloses the fender, after the operation, draws down and encloses the fender, forms the sealed inoculation region in aseptic cabin at any time, can also observe the inoculation state of inoculation machine through enclosing the fender.

In a normal state, the inoculation machine and the whole equipment thereof are powered by the power supply device and are always in a power supply state; the day night before the inoculation work of the inoculation machine, the sterilization time is preset according to the field requirement, a timer transmits a preset time signal to a main controller, when the preset time is reached, the main controller feeds back a signal to a switch controller, the switch controller is switched on, an air supply fan, a circulating fan and an ozone generator start to operate, the ozone generator generates ozone, the ozone is sucked into a filter box through the circulating fan, meanwhile, the air supply fan sucks external air to drive the ozone to sequentially pass through a high-efficiency dust removal filter layer and a gas purification filter screen layer at the lower part of the filter box and finally enter a sterile cabin, the ozone blows to an inoculation machine body to sterilize the whole inoculation equipment and an inoculation environment, the air containing the ozone is mixed with newly generated ozone again in the circulating motion process, and the ozone molecule as a gas molecule can freely pass through the high-efficiency dust removal filter layer and the gas purification filter screen layer, when accomplishing the sterilizing of rose box inner wall, accomplish the sterilizing of high-efficient dust removal filter layer and gas purification filter screen layer in proper order, blow in aseptic cabin through the disinfect box air outlet at last, disinfect and sterilize aseptic cabin and inoculator body. The ozone is sucked into the filter box by the circulating fan, the ozone content in the air is higher and higher, the air containing the ozone moves at a high speed in the whole inoculation equipment and the inoculation environment, water stains on the surface of the equipment are dried while sterilization is carried out, the aim of efficient and thorough sterilization is achieved, after the sterilization procedure is finished, the main controller controls the on-off controller to be turned off, the air supply fan, the circulating fan and the ozone generator stop running, and the preparation work is carried out for the inoculation work on the next day.

When the inoculation machine normally works, when outside air enters the air supply fan, the outside air is primarily filtered by the primary filter screen to filter large impurities in the air; after being sucked by the air supply fan, the large opening of the conical air duct faces downwards, and the outside air is sucked into the air filtering device more quickly.

The outside air passes through a plurality of layers of HEPA air filtering nets which form the high-efficiency dust removal filtering layer by layer, and the air is repeatedly filtered in multiple directions through the plurality of layers of HEPA air filtering nets, so that the filtering grade reaches the U15 grade (EN 1882). Air freely enters the uniformly distributed honeycomb mesh grids, after honeycomb activated carbon particles are uniformly laid in each honeycomb mesh grid for adsorption and filtration, peculiar smell is removed, and after the outside air is sterilized by the sterilizing box, the outside air is blown into the right inoculation machine body and the sterile cabin through the air outlet, so that the cleanliness of the sterile cabin and the inoculation environment is continuously ensured to be between hundred and thousand levels.

The ultraviolet sterilization lamp tubes are arranged on two sides of the top of the sterile cabin and used for sterilizing the inoculator body and the sterile cabin, the ultraviolet sterilization lamp tubes are fixed on the lower portion of the sterilization box, lamp tube support frames are arranged on two side edges of the lower portion of the sterilization box, and the ultraviolet sterilization lamp tubes are fixedly arranged on the lamp tube support frames and used for sterilizing the sterilization box and the sterile cabin. An ultraviolet sterilization lamp tube is correspondingly arranged on the inoculation machine body below the disinfection box to disinfect the inoculation machine body and the sterile cabin.

After the inoculation work is finished, the whole day of the inoculation machine and the surfaces of all parts of the inoculation machine can generate water stains, the temperature is proper, and the mixed bacteria can be easily propagated. The main controller feeds back a signal to the switch controller, the switch controller is switched on, and the air supply fan, the circulating fan and the ozone generator start to operate for disinfection and sterilization; after the sterilization procedure is finished, the main controller controls, the switch controller is closed, the air supply fan, the circulating fan and the ozone generator stop running, and preparation work is made for next inoculation work.

Compared with the prior art, the utility model has the beneficial effects that: the transparent soft fender that encloses of fixed mounting between inoculator body and disinfect box are around constitutes aseptic cabin indoor, and air supply fan gets into aseptic cabin after air intake passes through air filter's high-efficient dust removal filter layer and gas purification filter screen layer two-layer filtration, and under ultraviolet physics sterilization state, the cleanliness factor of inoculation environment reaches between hundred grades and thousand grades in the aseptic cabin simultaneously, and sterilization efficiency is high, and the sterilization is thorough. The inoculation equipment regularly carries out ozone circulation sterilization at regular time, the sterilization effect on the mixed bacteria is good, the high-speed circulating air with ozone blows and dries water stains on the surface of the equipment, new mixed bacteria are prevented from breeding, the sterilization automation degree is high, the inoculation success rate is high, and time and manpower resources are saved.

Drawings

FIG. 1 is a schematic diagram of the system of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to the attached figure 1, the inoculation machine environment control disinfection system comprises an inoculation machine body 1, a disinfection box 4 is arranged above the inoculation machine body 1, an air outlet of the disinfection box 4 faces downwards and is opposite to the inoculation machine body 1, and outside air is blown into the opposite inoculation machine body 1 through the air outlet after being disinfected and sterilized by the disinfection box 4. The sterile cabin 2 is formed by surrounding and blocking the sterile cabin 4 and the body of the inoculating machine 1 through transparent and soft materials, the inoculating machine is in an inoculating environment with a positive pressure state when in an inoculating working state, and the inoculating state of the inoculating machine can be observed through surrounding and blocking. When the components of the seed sowing machine need to be arranged or maintained, the enclosure is hung up, and after the operation is finished, the enclosure is pulled down to form a closed inoculation area of the sterile cabin 2 at any time. The ultraviolet sterilization lamp tubes 3 for sterilizing the inoculator body and the sterile cabin are arranged on two sides of the top of the sterile cabin 2, the ultraviolet sterilization lamp tubes 3 are fixed on the lower portion of the sterilizing box 4, lamp tube support frames are arranged on two sides of the lower portion of the sterilizing box 4, and the ultraviolet sterilization lamp tubes 3 are fixedly arranged on the lamp tube support frames and sterilize the sterilizing box 4 and the sterile cabin 2. An ultraviolet sterilizing lamp tube 3 is correspondingly arranged on the inoculation machine body below the sterilizing box to sterilize the inoculation machine body 1 and the sterile cabin 2.

An air filtering device 6 is arranged in the sterilizing box 4, ozone generators 5 are symmetrically arranged on two sides of the air filtering device 6, the air filtering device 6 comprises a filtering box 601, circulating fans 602 are arranged on the left side and the right side of the filtering box 601, an induced draft tube 621 is arranged on the inner side of each circulating fan 602, and the circulating fan 602 on one side is arranged corresponding to the ozone generator 5 on the side. After the inoculation work is finished, the whole day of the inoculation machine and the surfaces of all parts of the inoculation machine can generate water stains, the temperature is proper, and the mixed bacteria can be easily propagated. When the ozone generator 5 is in timing operation, the circulating fans 602 are simultaneously started, ozone generated by the ozone generator 5 is sucked by the circulating fans 602 on the same side, the air inducing cylinder 621 is in a conical shape with the diameter gradually increased, and ozone gas is sucked into the filter box 601 more quickly according to the fluid motion rule. The lower part of the filter tank 601 is sequentially provided with a high-efficiency dust removal filter layer 603 and a gas purification filter screen layer 604. The filter tank 601, the high-efficiency dust removal filter layer 603 and the gas purification filter layer 604 are assembled by adopting a special seamless sealing technology, so that the sealing is durable and the leakage is not easy to occur. The high-efficiency dust removal filter layer 603 is composed of a plurality of HEPA air filter screens, filter holes are uniformly distributed on each HEPA air filter screen, the diameter of each filter hole is less than 0.3 micron, the gas purification filter screen layer 604 comprises uniformly distributed honeycomb mesh grids, and honeycomb activated carbon particles are uniformly laid in each honeycomb mesh grid. Ozone molecules can freely pass through the high-efficiency dust removal filter layer and the gas purification filter screen layer as gas molecules, the disinfection and the sterilization of the inner wall of the filter box are completed, the high-efficiency dust removal filter layer 603 and the gas purification filter screen layer 604 are sequentially completed, finally, the sterile cabin 2 is blown in through the air outlet of the disinfection box 4, and the sterile cabin and the inoculation machine body are disinfected and sterilized.

An air supply device 7 and a power supply device 8 are arranged above the air filtering device 6, the air supply device 7 is communicated with the air filtering device 6, the air supply device 7 comprises an air supply fan 702 and a conical air duct 703, a primary filter screen 701 is arranged on the outer side of the air supply fan 702 when the inoculation machine normally works, and when outside air enters the air supply fan, the outside air is primarily filtered through the primary filter screen 701 to filter large impurities in the air; after being sucked by the air supply fan 702, the large opening of the conical air duct faces downwards, the large opening of the conical air duct is communicated with the air filtering device 6, and according to the fluid motion rule, outside air is sucked into the air filtering device 6 more quickly.

The outside air passes through a plurality of HEPA air filter screens forming the high-efficiency dust removal filter layer 603 layer by layer, and the thickness of the high-efficiency dust removal filter layer is 69 mm. The air freely passes through the filtration pore of equipartition on every layer HEPA air filtration net, and the impurity that the diameter of mixing in the air is greater than 0.3 micron is filtered by the filtration pore that the diameter is less than 0.3 micron, and the filtration grade reaches U15 level (EN 1882) after the air is filtered in the multidirectional filtration repeatedly through the HEPA air filtration net of multilayer. The air with the filtering grade reaching U15 grade finally enters the gas purification filter screen layer 604, the air freely enters the uniformly distributed honeycomb mesh grids, after honeycomb activated carbon particles are uniformly paved in each honeycomb mesh grid for adsorption and filtration, peculiar smell is removed, and finally the air enters the sterile cabin through the air outlet of the sterilizing box, so that the cleanliness of the sterile cabin and the inoculating environment is continuously ensured to be between hundred grades and thousand grades.

A signal control box 9 is arranged on one side of the disinfection box 4, a main controller 901, a switch controller 902 and a timer 903 are arranged in the signal control box 9, the main controller 901 is respectively connected with the timer 903 and the switch controller 902 through communication lines, the timer 903 transmits a set preset time signal to the main controller 901, and when the inoculation machine finishes the inoculation work of a whole day, the time is preset according to the field requirement. The main controller 901, the switch controller 902 and the timer 903 are all connected with the power supply device 8 through wires.

The circulating fan 602 is connected with the signal control box 9 through a communication line, and the circulating fan 602 is connected with the power supply device 8 through wires. The air supply fan 702 is connected with the signal control box 9 through a communication line, and the air supply fan 702 is connected with the power supply device 8 through leads. The ozone generator 5 is connected with the signal control box 9 through a communication line, and the ozone generator 5 is connected with the power supply device 8 through leads.

The whole equipment is powered by the power supply device 8 and is always in a power supply state; when the preset time is reached, the main controller 901 feeds back a signal to the switch controller 902. The switch controller 902 is opened, the air supply fan 702, the circulating fan 602 and the ozone generator 5 start to operate, the ozone generator 5 generates ozone, the ozone is sucked into the filter tank 601 through the circulating fan 602, meanwhile, the air supply fan 702 sucks external air to drive the ozone to sequentially pass through the high-efficiency dust removal filter layer 603 and the gas purification filter screen layer 604 at the lower part of the filter tank, finally, the ozone enters the sterile cabin 2, the ozone is blown to the inoculation machine body to sterilize the whole inoculation equipment and the inoculation environment, the air containing the ozone is mixed with newly generated ozone again in the circulating motion process and sucked into the filter tank 601 by the circulating fan 602, the ozone content in the air is higher and higher, the air containing the ozone moves at a high speed in the whole inoculation equipment and the inoculation environment, the water stain on the surface of the equipment is dried during sterilization, the purpose of high-efficiency and thorough sterilization is achieved, after the sterilization program is finished, the main controller controls the switch 902 to be closed, the air supply fan 702, the circulating fan 602, and the ozone generator 5 stop operating, and prepare for the next day of inoculation.

While there have been shown and described what are at present considered the fundamental principles and essential features of the utility model and its advantages, it will be apparent to those skilled in the art that the utility model is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. An inoculation machine environmental control disinfection system, includes inoculation machine body (1), its characterized in that: the inoculation machine is characterized in that a disinfection box (4) is arranged above the inoculation machine body (1), an air outlet of the disinfection box (4) is downward arranged and is just opposite to the inoculation machine body (1), the disinfection box (4) and the inoculation machine body (1) are surrounded by transparent soft barriers to form an aseptic cabin (2), an air filtering device (6) is arranged in the disinfection box (4), ozone generators (5) are symmetrically arranged on two sides of the air filtering device (6), an air supply device (7) and a power supply device (8) are arranged above the air filtering device (6), the air supply device (7) is communicated with the air filtering device (6), and a signal control box (9) is arranged on one side of the disinfection box (4).

2. An inoculation machine environmental control disinfection system according to claim 1, wherein: the ultraviolet sterilization lamp tube (3) for sterilizing the inoculator body and the sterile cabin is arranged on two sides of the top of the sterile cabin (2), the ultraviolet sterilization lamp tube (3) is fixed on the lower portion of the sterilizing box (4), and the inoculator body (1) below the sterilizing box (4) is correspondingly provided with the ultraviolet sterilization lamp tube (3).

3. An inoculation machine environmental control disinfection system according to claim 1, wherein: the air filtering device (6) comprises a filtering box (601), circulating fans (602) are arranged on the left side and the right side of the filtering box (601), an air draft tube (621) is arranged on the inner side of each circulating fan (602), the circulating fan (602) on one side is arranged corresponding to the ozone generator (5) on the side, and a high-efficiency dust removal filtering layer (603) and a gas purification filtering screen layer (604) are sequentially arranged on the lower portion of the filtering box (601).

4. An inoculation machine environmental control disinfection system according to claim 3, wherein: the high-efficiency dust removal filter layer (603) is composed of a plurality of HEPA air filter screens, filter holes are uniformly distributed on each HEPA air filter screen, and the diameter of each filter hole is less than 0.3 micron.

5. An inoculation machine environmental control disinfection system according to claim 3, wherein: the gas purification filter screen layer (604) comprises uniformly distributed honeycomb mesh grids, and honeycomb activated carbon particles are uniformly paved in each honeycomb mesh grid.

6. An inoculation machine environmental control disinfection system according to claim 3, wherein: the circulating fan (602) is connected with the signal control box (9) through a communication line, and the circulating fan (602) is connected with the power supply device (8) through leads.

7. An inoculation machine environmental control disinfection system according to claim 1, wherein: the air supply device (7) comprises an air supply fan (702) and a conical air duct (703), a primary filter screen (701) is arranged on the outer side of the air supply fan (702), the large opening of the conical air duct (703) faces downwards, and the large opening of the conical air duct (703) is communicated with the air filtering device (6).

8. An inoculation machine environmental control disinfection system according to claim 7, wherein: the air supply fan (702) is connected with the signal control box (9) through a communication line, and the air supply fan (702) is connected with the power supply device (8) through leads.

9. An inoculation machine environmental control disinfection system according to claim 1, wherein: the signal control box (9) is internally provided with a main controller (901), a switch controller (902) and a timer (903), the main controller (901) is respectively connected with the timer (903) and the switch controller (902) through communication lines, and the main controller (901), the switch controller (902) and the timer (903) are all connected with a power supply device (8) through wires.

10. An inoculation machine environmental control disinfection system according to claim 1, wherein: the ozone generator (5) is connected with the signal control box (9) through a communication line, and the ozone generator (5) is connected with the power supply device (8) through leads.

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