CN216044285U - Valve bank assembly, compressor with same and refrigerator - Google Patents

Valve bank assembly, compressor with same and refrigerator Download PDF

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Publication number
CN216044285U
CN216044285U CN202121588596.3U CN202121588596U CN216044285U CN 216044285 U CN216044285 U CN 216044285U CN 202121588596 U CN202121588596 U CN 202121588596U CN 216044285 U CN216044285 U CN 216044285U
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China
Prior art keywords
valve
air suction
suction valve
profile
head
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CN202121588596.3U
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Chinese (zh)
Inventor
胡余生
魏会军
刘卉
严耀宗
徐敏
熊克强
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Gree Green Refrigeration Technology Center Co Ltd of Zhuhai
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Gree Green Refrigeration Technology Center Co Ltd of Zhuhai
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Abstract

The utility model provides a valve group component, a compressor with the same and a refrigerator with the same, wherein the valve group component comprises an air suction valve plate and a valve plate, the air suction valve plate comprises a valve plate body and an air suction valve, and the air suction valve corresponds to an air suction port on the valve plate and can close or open the air suction port; the suction valve comprises a head part and an arm part, wherein the arm part comprises a root part and a waist part; the waist part is provided with a necking structure; the necking structure has smaller width and larger length, the lifting height of the air suction valve is increased, the sufficient effective flow area is ensured, and the high-frequency refrigerating capacity is increased; the air suction valve comprises a first air suction valve, a second air suction valve and a third air suction valve which are arranged in sequence, the rigidity and the inherent frequency are different, the response speed is improved, the low-frequency performance and the high-frequency cooling capacity are considered, and the better air suction efficiency can be achieved; the performance of the compressor is ensured to be excellent when the compressor operates at low frequency, and the fixed displacement compressor can realize higher displacement refrigeration capacity when the compressor operates at high frequency; the root of each air suction valve is connected with the valve block body, so that the stress distribution is improved, and the vibration noise is reduced.

Description

Valve bank assembly, compressor with same and refrigerator
Technical Field
The utility model belongs to the technical field of refrigerator equipment, and particularly relates to a valve bank assembly, a compressor with the valve bank assembly and a refrigerator with the valve bank assembly.
Background
The suction efficiency of compressor is relevant with the valve train structure of breathing in, and current valves mostly adopt the single suction valve that the reliability is high, but the great head of quality and the arm of short fat type in the suction valve are not adapted for when the compressor high frequency operation, the suction valve response speed is slow, and the opening and close of induction port is delayed, leads to appearing the refrigerant backward flow phenomenon, has greatly restricted the efficiency of compressor. It has been proposed to use a valve block assembly having three suction valves with different natural frequencies to accommodate compressor operation in different frequency bands. However, the valve group has the following defects: the width of the arm part of the air suction valve is larger, the length of the arm part of the air suction valve is smaller, the lifting height of the air suction valve is limited in the high-frequency operation process of the compressor, and the cold quantity lifting effect is not obvious; the clearance volume of the hollow part between the air suction valves is large, and the three air suction valves share the root part, so that stress concentration is easily caused, and the reliability is poor.
Disclosure of Invention
The utility model provides a valve group assembly, a compressor with the valve group assembly and a refrigerator with the valve group assembly, and aims to solve the problems that in the prior art, an air suction valve is low in response speed, the lifting height of the air suction valve in the operation process is limited, the air intake amount is low, the compressor is poor in efficiency and the like.
The utility model provides a valve group component, which comprises an air suction valve plate and a valve plate matched with the air suction valve plate; the air suction valve plate comprises a valve plate body and an air suction valve arranged on the valve plate body; the valve plate is provided with an air suction port corresponding to the air suction valve, and the air suction valve is used for closing or opening the air suction port;
the suction valve comprises a head part and an arm part, the head part is used for closing and opening the suction port, and the arm part is used for connecting the valve plate body and the head part;
the arm part has a maximum width W2 at the tail end connected with the valve plate body and a minimum width W1 at the part connected between the valve plate body and the head part;
assuming that the maximum width of the head is 2R, the distance from the center of the head to the arm minimum width position is L1, and the distance from the arm minimum width position to the arm maximum width position is L2; the distance from the head center to the tail end of the arm is L, and L is L1+ L2;
the R, W1, W2, L1 and L2 satisfy the following relations:
1.3<2R:W1<4;0.39<2R:W2<0.87;
0.9<L1:R<3.1;1.2<L2:R<5。
further optionally, the R, W1, W2, L1 and L2 satisfy the following relationships:
1.0<2R:W1<3;0.29<2R:W2<0.77;
0.6<L1:R<2.1;0.8<L2:R<4。
further optionally, the arm portion includes a root portion connected to the valve plate body and a waist portion connected between the root portion and the head portion; the root forms the tail end of connecting the valve block body, the waist forms the necking down structure of connecting root and head.
The width of the two ends of the necking structure is larger than the width of the middle of the necking structure; the length of the necking structure is greater than the length of the head portion and the length of the root portion.
Further optionally, the suction valve has an axisymmetric structure, and the profile of the suction valve includes a first profile A1A2, a second profile A1B1 and a third profile B1C1 sequentially connected to one end of the first profile A1A2, and a fourth profile A2B2 and a fifth profile B2C2 sequentially connected to the other end of the first profile A1 A2;
the first molded line A1A2 is tangent to the second molded line A1B1 and the fourth molded line A2B2 respectively; the third profile B1C1 is tangent to the second profile A1B 1; the fifth profile B2C2 is tangent to the fourth profile A2B 2;
the first profile A1A2, the second profile A1B1 and the fourth profile A2B2 are arcs; the third profile B1C1 and the fifth profile B2C2 are arcs or straight lines;
the first profile A1a2 is a head profile; the second profile A1B1 and the fourth profile A2B2 are waist profiles and the second profile B1C1 and the fifth profile B2C2 are root profiles.
Further optionally, the central angle of the first profile A1A2 is θ 1, the central angles of the second profile A1B1 and the fourth profile A2B2 are both θ 2, and the third profile B1C1 and the fifth profile B2C2 are both arc-shaped and have a central angle of θ 3; wherein the content of the first and second substances,
210°<θ1<306°,88°<θ2<128°,15°<θ3<22°。
further optionally, the air suction valve comprises a first air suction valve, a second air suction valve and a third air suction valve which are arranged in sequence, and the rigidity and the natural frequency of the first air suction valve, the second air suction valve and the third air suction valve are different; the first air suction valve and the third air suction valve are symmetrically arranged on two sides of the second air suction valve, and the symmetrical shaft of the first air suction valve and the symmetrical shaft of the third air suction valve are obliquely arranged relative to the symmetrical shaft of the second air suction valve.
Further optionally, the root of the first air suction valve, the root of the second air suction valve and the root of the third air suction valve are respectively connected with the valve plate body and are all located on one side of the valve plate body;
the root of the first air suction valve and the root of the third air suction valve are far away from the root of the second air suction valve.
Further optionally, the head of the first air suction valve, the head of the second air suction valve and the head of the third air suction valve are all located on the other side of the valve plate body;
the head of the first air suction valve and the head of the third air suction valve are respectively arranged on two sides of the necking structure of the second air suction valve.
Further optionally, a first exhaust port is arranged on the valve plate body, a second exhaust port is correspondingly arranged on the valve plate, and the first exhaust port is communicated with the second exhaust port;
the first exhaust port is provided at a root of the second suction valve.
Further optionally, the first air suction valve, the second air suction valve and the third air suction valve are equal to the valve plate body except the tail end of the valve plate body.
The utility model also provides a compressor which is provided with the valve group assembly.
The utility model also provides a refrigerator which is provided with the valve bank assembly.
The utility model provides a valve group component, which comprises an air suction valve plate and a valve plate, wherein the air suction valve plate comprises a valve plate body and an air suction valve, and the air suction valve corresponds to an air suction port on the valve plate and can close or open the air suction port; the air suction valve comprises a head part and an arm part, wherein the arm part comprises a root part connected with the valve plate body and a waist part connected between the root part and the head part; the waist part forms a necking structure connecting the root part and the head part; the air suction valve comprises a first air suction valve, a second air suction valve and a third air suction valve which are arranged in sequence, the rigidity and the natural frequency of the first air suction valve, the second air suction valve and the third air suction valve are different, the equivalent mass of a single air suction valve can be reduced, the response speed is improved, and the low-frequency performance and the high-frequency cold quantity are considered; the air suction efficiency can be better, so that the requirements of different refrigeration capacities and operation frequencies of the compressor can be met; when the high-frequency refrigerating compressor is applied to a compressor, the high-frequency refrigerating compressor can operate within the frequency range of 16-150 Hz, the performance is guaranteed to be excellent when the low-frequency refrigerating compressor operates at low frequency, and the fixed-displacement compressor can realize higher-displacement refrigerating capacity when the high-frequency refrigerating compressor operates at high frequency, so that the power density of the compressor is improved, and meanwhile, the refrigerating capacity at low evaporation temperature (such as-35 ℃ to-50 ℃) is improved, and the deep freezing function of a refrigerator is realized; the necking structure has smaller width and larger length, so that the lifting height of the suction valve is increased, sufficient effective flow area is ensured during high-frequency operation, and high-frequency refrigerating capacity is further increased; the root of each air suction valve is connected with the valve block body, so that the stress distribution is improved, the reliability of the valve block is improved, and the vibration noise is reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
The structures, ratios, sizes, and the like shown in the present specification are only used for matching with the contents disclosed in the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions that the present invention can be implemented, so that the present invention has no technical significance, and any structural modifications, changes in the ratio relationship, or adjustments of the sizes, without affecting the effects and the achievable by the present invention, should still fall within the range that the technical contents disclosed in the present invention can cover.
FIG. 1a, FIG. 1b and FIG. 1c are schematic structural views of an embodiment of an intake valve plate according to the present invention;
FIG. 2 is a schematic structural view of an embodiment of a valve plate provided by the present invention;
fig. 3a and 3b are schematic structural views of an embodiment of a valve block assembly provided by the utility model;
FIG. 4a is a graph comparing experimental data for three inhalation valves (long arms) provided by the present invention with conventional single inhalation valves;
FIG. 4b is a graph comparing experimental data of three suction valves (long arm), three suction valves (normal) and a conventional single suction valve provided by the present invention;
in the figure:
1-an air suction valve plate; 11-a valve plate body; 111-a first exhaust port; 12-an inhalation valve; 121-a first inhalation valve; 122-a second suction valve; 123-a third suction valve; 124-head; 125-necking down; 126-root; 13-a vent hole; 14-mounting holes;
2-a valve plate; 21-air intake; 211-a first suction port; 212-second suction opening; 213-third suction inlet; 22-a groove; 23-a second exhaust port;
3-an exhaust valve plate;
4-lift stop.
Detailed Description
The present invention is described in terms of particular embodiments, other advantages and features of the utility model will become apparent to those skilled in the art from the following disclosure, and it is to be understood that the described embodiments are merely exemplary of the utility model and that it is not intended to limit the utility model to the particular embodiments disclosed. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The terminology used in the embodiments of the utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. As used in the examples of the present invention and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms as well, and "a" and "an" generally include at least two, but do not exclude at least one, unless the context clearly dictates otherwise.
It should be understood that the term "and/or" as used herein is merely one type of association that describes an associated object, meaning that three relationships may exist, e.g., a and/or B may mean: a exists alone, A and B exist simultaneously, and B exists alone. In addition, the character "/" herein generally indicates that the former and latter related objects are in an "or" relationship.
It is also noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a good or system that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such good or system. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a commodity or system that includes the element.
In the prior art, the response speed of the air suction valves is improved by designing a mode with three air suction valves, and the phenomenon of refrigerant backflow is avoided; however, the width and the length of the arm part of the air suction valve are large, the lifting height of the air suction valve is limited when the compressor runs at high frequency, the cold quantity lifting effect is not obvious, stress concentration is easily caused by the shared valve gap of the root parts of the three air suction valves, and the reliability is poor; the utility model creatively provides a valve group component, which comprises an air suction valve plate and a valve plate; the air suction valve plate comprises a valve plate body and an air suction valve arranged on the valve plate body; the valve plate is provided with an air suction port, and the air suction valve can close or open the air suction port; the air suction valve comprises a head part and an arm part, wherein the head part is used for closing and opening the air suction port, and the arm part is used for connecting the valve plate body and the head part; the structural size of the head part and the structural size of the arm part are in a proportional relation, so that the response speed of the suction valve is high, and the backflow of a refrigerant is avoided; when the compressor operates at high frequency, the lifting height of the suction valve is increased, so that the sufficient effective flow area is ensured, and the refrigerating capacity is further increased.
As shown in fig. 1a, 1b, 1c, 2, 3a and 3b, the present embodiment provides a valve assembly, which includes a suction valve plate 1 and a valve plate 2 matched with the suction valve plate 1; the air suction valve plate 1 comprises a valve plate body 11 and an air suction valve 12 arranged on the valve plate body 11; the valve plate 2 is provided with an air suction port 21 corresponding to the air suction valve 12, and the air suction valve 12 can close or open the air suction port 21; specifically, the air suction valve plate 1 is integrally formed by adopting a flexible material;
the suction valve 12 includes a head portion 124 for closing and opening the suction port 21 and an arm portion for connecting the sheet body 11 and the head portion 124;
the arm portion has a maximum width W2 at the trailing end of the connecting sheet body 11 and a minimum width W1 at the portion between the connecting sheet body 11 and the head portion 124;
assuming that the maximum width of the head 124 is 2R, the distance from the center of the head 124 to the arm minimum width position is L1, and the distance from the arm minimum width position to the arm maximum width position is L2; the distance of the arm from the center of the head 124 to the tail end is L, L1+ L2;
r, W1, W2, L1 and L2 satisfy the following relations:
1.3<2R:W1<4;0.39<2R:W2<0.87;
0.9<L1:R<3.1;1.2<L2:R<5。
preferably, R, W1, W2, L1 and L2 satisfy the following relations:
1.0<2R:W1<3;0.29<2R:W2<0.77;
0.6<L1:R<2.1;0.8<L2:R<4。
in addition, a proportional relation exists between 2R, W1 and W2, and a proportional relation exists between R, L1 and L2, so that the structure of the head of the suction valve is adapted to the structure of the arm, the structure of the suction valve is optimized, the response speed of the suction valve is improved when the compressor runs at high frequency, and the backflow of a refrigerant is avoided; the lifting height of the suction valve is increased, the sufficient effective circulation area is ensured, and the refrigerating capacity of the compressor is ensured.
Further, the arm portion includes a root portion 126 connected to the valve sheet body 11 and a waist portion connected between the root portion 126 and the head portion 124; the root 126 forms the tail end of the connecting valve plate body 11, and the waist part forms a necking structure 125 connecting the root 126 and the head part 124; the joint of the root 126 and the valve plate body 11 is provided with a transition hole, and the transition hole is in a waist shape.
In order to ensure that the lifting height of the suction valve 12 is enough when the compressor operates at high frequency, so as to improve the effective flow area and ensure the refrigerating capacity, the width of the two ends of the necking structure 125 is greater than the width of the middle of the necking structure 125; the length of the constriction 125 is greater than the length of the head 124 and the length of the root 126; when the compressor runs, the suction valve 12 responds in time and lifts a certain height, the suction port 21 is opened, and then the refrigerant passes through smoothly; compared with a conventional single suction valve, the length of the necking structure 125 of the suction valve 12 is larger, the width of the necking structure 125 is smaller, the opening difficulty of the suction valve 12 can be effectively reduced, the stress distribution of the suction valve 12 is improved, the effective flow area of a valve group is ensured, namely the suction valve 12 is lifted to a sufficient height, the single circulating suction capacity is not influenced, and the refrigerating capacity is improved; the mass of the head part 124 is reduced, so that the suction valve 12 has larger natural frequency and proper rigidity, the response speed is improved, the backflow phenomenon caused by delay of the opening and closing time of the suction valve 12 in the running process of the compressor is improved, the flow resistance is reduced, and the suction volume and the volume efficiency of the compressor are improved; stress concentration at the root portion 126 and breakage of the suction valve 12 are avoided, and reliability of the suction valve 12 is improved.
Preferably, the head 124 is a fan-shaped structure, the length of the suction valve 12 is L, the minimum width of the necking structure 125 is W, the radius of the head 124 is R, L/R is more than or equal to 4.5 and less than or equal to 7.5, and W/R is more than or equal to 0.6 and less than or equal to 1.2; specifically, the length of the suction valve 12 is the perpendicular distance from the center point of the head 124 to the end surface of the root 126 connected to the valve sheet body 11.
In order to increase the response speed of the suction valve 12, the necking structure 125 includes a gradually decreasing width section and a gradually increasing width section along the direction from the head portion 124 to the root portion 126; specifically, the width of the constriction 125 decreases and then increases along the direction from the head 124 to the root 126, and both sides of the constriction 125 are arc-shaped structures, that is, the head 124 transitions to the root 126 through an arc.
Further, the suction valve 12 is of an axisymmetric structure, and the molded lines thereof include a first molded line A1A2, a second molded line A1B1 and a third molded line B1C1 which are sequentially connected with one end of the first molded line A1A2, and a fourth molded line A2B2 and a fifth molded line B2C2 which are sequentially connected with the other end of the first molded line A1 A2;
the first molded line A1A2 is tangent to the second molded line A1B1 and the fourth molded line A2B2 respectively; the third molded line B1C1 is tangent to the second molded line A1B 1; a fifth profile B2C2 is tangent to the fourth profile A2B 2;
the first profile A1A2, the second profile A1B1 and the fourth profile A2B2 are arcs; the third profile B1C1 and the fifth profile B2C2 are arcs or straight lines;
the first profile A1a2 is a head profile; second profile A1B1 and fourth profile A2B2 are waist profiles and second profile B1C1 and fifth profile B2C2 are root profiles.
Preferably, the central angle of the first profile A1A2 is θ 1, the central angles of the second profile A1B1 and the fourth profile A2B2 are both θ 2, and the third profile B1C1 and the fifth profile B2C2 are arc-shaped and both central angles are θ 3; wherein the content of the first and second substances,
210°<θ1<306°,88°<θ2<128°,15°<θ3<22°。
aiming at the problems of large equivalent mass, slow response speed and the like of a conventional single air suction valve in the prior art, in the embodiment, the air suction valve 12 comprises a first air suction valve 121, a second air suction valve 122 and a third air suction valve 123 which are sequentially arranged, and are all in a waist-shaped axisymmetric structure; the first air suction valve 121 and the third air suction valve 123 are symmetrically arranged at two sides of the second air suction valve 122, and a symmetry axis of the first air suction valve 121 and a symmetry axis of the third air suction valve 123 are obliquely arranged relative to a symmetry axis of the second air suction valve 122; specifically, the symmetry axis of the second suction valve 122 passes through the center of the valve plate body 11, the root of the second suction valve 122 is arranged on the upper side of the valve plate body 11, and the head of the second suction valve 122 is arranged on the lower side of the valve plate body 11; the first inhalation valve 121 is arranged at the left side of the second inhalation valve 122, and the third inhalation valve 123 is arranged at the right side of the second inhalation valve 122; when the refrigerant is applied to a broadband compressor, different cold capacities can be matched, so that the small-displacement compressor realizes the large-displacement refrigeration capacity, and the power density of the compressor is improved; the single air suction amount is ensured, and the refrigerant backflow phenomenon caused by the delay of the opening and closing of the air suction valve is improved.
By arranging three suction valves 12 with different rigidities and different natural frequencies, the suction valves 12 with different numbers are opened in different operating frequencies when the compressor operates, and the suction valves 12 with smaller rigidity are opened when the compressor operates at low frequency; when the compressor operates at high frequency, the suction valve 12 with high rigidity is opened, so that the suction valve 12 is suitable for different operating frequencies, or when the compressor operates within a certain frequency range, the three suction valves can be simultaneously opened, thereby ensuring the suction amount required by the operation of the compressor and improving the energy efficiency of the compressor.
In order to improve the stress distribution at the joint of the root of the suction valve 12 and the valve plate body 11 and reduce the vibration noise of the suction valve plate 1, the root of the first suction valve 121, the root of the second suction valve 122 and the root of the third suction valve 123 are respectively connected with the valve plate body 11 and are positioned on one side of the valve plate body 11; the root of the first inhalation valve 121 and the root of the third inhalation valve 123 are far from the root of the second inhalation valve 122; specifically, the root of the first air suction valve 121, the root of the second air suction valve 122 and the root of the third air suction valve 123 are all located on the upper side of the valve plate body 11, the root of the first air suction valve 121 is located on the upper left side of the root of the second air suction valve 122, and the root of the third air suction valve 123 is located on the upper right side of the root of the second air suction valve 122, so that the root of the first air suction valve 121, the root of the second air suction valve 122 and the root of the third air suction valve 123 are connected with different positions of the valve plate body, on one hand, stress at the connection position of the root and the valve plate body 11 is uniformly distributed, airflow noise during operation of the compressor is effectively improved, reliable operation of the air suction valves is ensured, on the other hand, the three air suction valves 12 are not affected when in operation, the three air suction valves 12 have different rigidity and inherent frequency, and when the compressor operates at high frequency, the compressor generates higher cooling capacity than a conventional single air suction valve, and the low-frequency performance and the high-frequency cold quantity are considered.
In order to enable the air suction port 21 to continuously suck air when the compressor runs, the head of the first air suction valve 121, the head of the second air suction valve 122 and the head of the third air suction valve 123 are positioned on the other side of the valve plate body 11, the head of the first air suction valve 121 and the head of the third air suction valve 123 are respectively arranged on two sides of the necking structure of the second air suction valve 122, the air suction ports 21 are arranged in a staggered mode, the spatial layout of the valve plate body 11 is utilized to the maximum extent, the area of the air suction port 21 can be increased, and the air suction amount of the compressor can be increased; specifically, the head of the first suction valve 121 is located at the left side of the constriction of the second suction valve 122, and the head of the third suction valve 123 is located at the right side of the constriction of the second suction valve 122; when the compressor is operated, the head of the first suction valve 121, the head of the second suction valve 122 and the head of the third suction valve 123 may be lifted synchronously or asynchronously, so that the suction port 21 has a high effective flow area.
The suction port 21 of the valve plate 2 includes a first suction port 211, a second suction port 212, and a third suction port 213, which are respectively communicated with the head of the first suction valve 121, the head of the second suction valve 122, and the head of the third suction valve 123; when the head of the suction valve 12 is lifted, the corresponding suction port 21 is opened; when the head of the suction valve 12 falls, the corresponding suction port 21 is closed; the end face of one side of the suction port 21 on the valve plate 2 corresponding to the suction valve 12 is provided with an equal-width annular groove for ensuring that the suction valve 12 has enough sealing distance, reducing the contact area between the suction valve 12 and the end face of the suction port 21 on the valve plate 2, being beneficial to quickly lifting up the suction valve 12 and timely opening or closing the suction port 21 on the valve plate 2.
Specifically, when the first air inlet 211 is closed, the head of the first air inlet valve 121 falls on the air inlet end face of the first air inlet 211, so that the first air inlet 211 is completely covered and no refrigerant leaks; when the first air intake valve 121 is lifted by the pressure difference and the first air intake port 211 is opened, the head of the first air intake valve 121 is separated from the air intake port end surface of the first air intake port 211, and the refrigerant enters the first air intake port 211 from the space between the head of the first air intake valve 121 and the air intake port end surface of the first air intake port 211.
Further, a flow guide slope is arranged on one side, away from the air suction valve plate 1, of the air suction port 21 on the valve plate 2; specifically, the water conservancy diversion slope is convex for the water conservancy diversion of breathing in, reduces flow loss, improves the efficiency of breathing in.
The number of the intake valves 12 is not limited, and a plurality of the intake valves may be provided as needed, and correspondingly, a plurality of the intake ports 21 may be provided in the valve plate 2, and the cross-sectional shape of the intake ports 21 is not limited, and may be other shapes.
In some embodiments, the valve plate body 11 is provided with a first exhaust port 111, correspondingly, the valve plate 2 is provided with a second exhaust port 23, the first exhaust port 111 is communicated with the second exhaust port 23, and the refrigerant can be smoothly discharged from the second exhaust port 23 and the first exhaust port 111; preferably, the first exhaust port 111 is provided at the root of the second suction valve 122, further increasing the amount of exhaust, avoiding stress concentration at the root; when the intake valve 12 is installed, the first intake valve 121, the second intake valve 122, the third intake valve 123, and the first exhaust port 111 are all disposed inside the position of the intake valve sheet 1 corresponding to the cylinder hole, and the area of the cylinder hole can be utilized to the maximum extent.
In this embodiment, the first exhaust port 111, the second exhaust port 23 and the air suction port 21 are all circular, so as to ensure smooth air suction, so that the stress on the air suction valve 12 is more uniform in the air suction process, the deformation of the valve plate 2 is avoided, the air suction efficiency is improved, the air suction resistance is reduced, and the effective air suction amount is increased; the first exhaust port 111, the second exhaust port 23 and the air suction port 21 are separately arranged, so that mutual interference of air suction and exhaust processes is avoided, and air suction and exhaust efficiency is improved.
The valve plate body 11 is also provided with a vent hole 13 which is communicated with the air hole of the cylinder seat and used for discharging the compressed gas in the cylinder cover cavity to the next exhaust silencing cavity; and mounting holes 14 are further formed in the four corners of the valve plate body 11 and used for connecting the valve plate 2 with the air suction valve plate 1 and realizing fixing and pre-tightening between the valve group assembly and the cylinder cover.
In order to ensure that the suction valves do not influence each other when the compressor operates, the suction valves can act independently and respond in time, the first suction valve 121, the second suction valve 122 and the third suction valve 123 have equal intervals with the valve plate body 11 except the tail end of the valve plate body 11, and the first suction valve 121, the second suction valve 122 and the third suction valve 123 are not in contact with each other; specifically, the head of the first suction valve 121, the head of the third suction valve 123 and the necking structure of the second suction valve 122 are not in contact.
Further, the thicknesses of the first air suction valve 121, the second air suction valve 122 and the third air suction valve 123 are all h, wherein h is more than or equal to 0.076mm and less than or equal to 0.203 mm; preferably, h is 0.178 mm.
In some embodiments, the length of the first inhalation valve 121 on its own axis of symmetry and the length of the third inhalation valve 123 on its own axis of symmetry are both greater than the length of the second inhalation valve 122 on its own axis of symmetry.
The valve group assembly further comprises an exhaust valve plate 3 and a lift limiter 4, and the air suction valve plate 1, the valve plate 2, the exhaust valve plate 3 and the lift limiter 4 are sequentially arranged; a groove 22 is formed in the valve plate 2, and a first limiting structure and a second limiting structure are formed in the groove 22 and are respectively used for positioning the exhaust valve plate 3 and the lift limiter 4; the valve group assembly is arranged on the end face of a cylinder hole of a compressor cylinder, the air suction valve plate 1 is arranged on one side close to a cylinder seat, and the lift limiter 4 is arranged on the inner side close to a cylinder cover; the lift limiter 4 can fix the tail part of the exhaust valve plate 3, control the lifting height of the exhaust valve plate 3 and ensure the exhaust circulation area; all parts are connected by fasteners, and the air suction valve plate 1 is communicated with the valve plate 2 through holes, so that the assembly is ensured to be tightly matched.
The second gas vent 23 on the valve plate 2 is provided with the equal width ring channel with the lateral end face that the discharge valve piece 3 corresponds, and discharge valve piece 3 lid closes and seals second gas vent 23, reduces the area of contact of discharge valve piece 3 with the 23 terminal surfaces of second gas vent on the valve plate 2, is favorable to discharge valve piece 3 to lift up rapidly, and second gas vent 23 on the valve plate 2 is in time opened or is closed.
The working principle of the valve group assembly is as follows: when air suction is performed, the first air suction valve 121, the second air suction valve 122 and the third air suction valve 123 are opened, and the refrigerant enters the compressor through the first air suction port 211, the second air suction port 212 and the third air suction port 213; when the air is discharged, the first air suction valve 121, the second air suction valve 122 and the third air suction valve 123 are closed, and the refrigerant is discharged from the compressor through the second discharge port 23 and the first discharge port 111.
As shown in fig. 4a, comparing the valve set of three suction valves (long arm) in this embodiment with the valve set of a conventional single suction valve, it is found that: with the gradual increase of the running frequency of the compressor, the three suction valves (long arms) and the conventional single suction valve show that the volumetric efficiency of the compressor is increased firstly and then reduced, and when the running frequency is the medium frequency and the high frequency, the volumetric efficiency of the compressor of the three suction valves (long arms) is greater than that of the conventional single suction valve. As shown in fig. 4b, the valve set of three suction valves (long arm) and the valve set of three suction valves (normal) in the present embodiment are compared with the conventional valve set of single suction valve experimentally, and it is found that: along with the gradual increase of the running frequency of the compressor, the volumetric efficiency of the compressor is increased firstly and then reduced by the three suction valves (long arms), the volumetric efficiency of the compressor is higher than that of the three suction valves (long arms) and the volumetric efficiency of the compressor is higher than that of the conventional single suction valve when the running frequency is medium frequency and high frequency.
The main reasons for the above experimental results are that the air suction valve plate 1 has a fast response speed and a high air suction efficiency, and the necking structure 125 of the air suction valve 12 has a longer length and a narrower width, so that a sufficient effective flow area can be ensured for high frequency, and further, the high frequency cooling capacity is improved; in addition, by using the valve group assembly in the embodiment, the diameter of a single air suction port is reduced, the stress of the air suction valve 12 is small, the service life is prolonged, the pneumatic noise of the operation of the compressor is reduced, the fixed displacement compressor can operate in a wider operation frequency range (16-150 Hz), the low-frequency performance of the compressor is ensured, a larger displacement refrigerating capacity can be achieved when the compressor operates at a high frequency, and the power density of the compressor is improved; meanwhile, the refrigerating capacity of the compressor at low evaporation temperature (such as minus 35 ℃ to minus 50 ℃) is improved, and the deep freezing function of the refrigerator is realized.
Exemplary embodiments of the present disclosure are specifically illustrated and described above. It is to be understood that the present disclosure is not limited to the precise arrangements, instrumentalities, or instrumentalities described herein; on the contrary, the disclosure is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.

Claims (11)

1. A valve group component is characterized by comprising an air suction valve plate and a valve plate matched with the air suction valve plate; the air suction valve plate comprises a valve plate body and an air suction valve arranged on the valve plate body; the valve plate is provided with an air suction port corresponding to the air suction valve, and the air suction valve is used for closing or opening the air suction port;
the suction valve comprises a head part and an arm part, the head part is used for closing and opening the suction port, and the arm part is used for connecting the valve plate body and the head part;
the arm part has a maximum width W2 at the tail end connected with the valve plate body and a minimum width W1 at the part connected between the valve plate body and the head part;
assuming that the maximum width of the head is 2R, the distance from the center of the head to the arm minimum width position is L1, and the distance from the arm minimum width position to the arm maximum width position is L2; the distance from the head center to the tail end of the arm is L, and L is L1+ L2;
the R, W1, W2, L1 and L2 satisfy the following relations:
1.3<2R:W1<4;0.39<2R:W2<0.87;
0.9<L1:R<3.1;1.2<L2:R<5。
2. the valve manifold assembly of claim 1, wherein the R, W1, W2, L1, L2 satisfy the following relationship:
1.0<2R:W1<3;0.29<2R:W2<0.77;
0.6<L1:R<2.1;0.8<L2:R<4。
3. the valve block assembly of claim 1, wherein the arm includes a root connected to the valve block body and a waist connected between the root and a head; the root forms the tail end of connecting the valve block body, the waist forms the necking down structure of connecting root and head.
4. The valve group assembly according to claim 3, wherein the suction valve has an axisymmetric structure, and the profile thereof comprises a first profile A1A2, a second profile A1B1 and a third profile B1C1 which are sequentially connected with one end of the first profile A1A2, and a fourth profile A2B2 and a fifth profile B2C2 which are sequentially connected with the other end of the first profile A1A 2;
the first molded line A1A2 is tangent to the second molded line A1B1 and the fourth molded line A2B2 respectively; the third profile B1C1 is tangent to the second profile A1B 1; the fifth profile B2C2 is tangent to the fourth profile A2B 2;
the first profile A1A2, the second profile A1B1 and the fourth profile A2B2 are arcs; the third profile B1C1 and the fifth profile B2C2 are arcs or straight lines;
the first profile A1a2 is a head profile; the second profile A1B1 and the fourth profile A2B2 are waist profiles and the second profile B1C1 and the fifth profile B2C2 are root profiles.
5. The valve manifold assembly of claim 4, wherein the first profile A1A2 has a central angle θ 1, the second profile A1B1 and the fourth profile A2B2 have central angles θ 2, the third profile B1C1 and the fifth profile B2C2 are arcuate and have central angles θ 3; wherein the content of the first and second substances,
210°<θ1<306°,88°<θ2<128°,15°<θ3<22°。
6. the valve group assembly according to claim 4, wherein the suction valves comprise a first suction valve, a second suction valve and a third suction valve which are arranged in sequence, and the rigidity and the natural frequency of the first suction valve, the second suction valve and the third suction valve are different; the first air suction valve and the third air suction valve are symmetrically arranged on two sides of the second air suction valve, and the symmetrical shaft of the first air suction valve and the symmetrical shaft of the third air suction valve are obliquely arranged relative to the symmetrical shaft of the second air suction valve.
7. The valve group assembly according to claim 6, wherein the root of the first suction valve, the root of the second suction valve and the root of the third suction valve are respectively connected with the valve plate body and are positioned on one side of the valve plate body;
the root of the first air suction valve and the root of the third air suction valve are far away from the root of the second air suction valve.
8. The valve block assembly according to claim 7, wherein the head of the first suction valve, the head of the second suction valve, and the head of the third suction valve are located on the other side of the valve block body;
the head of the first air suction valve and the head of the third air suction valve are respectively arranged on two sides of the necking structure of the second air suction valve.
9. The valve block assembly of claim 7, wherein the valve block body is provided with a first exhaust port, correspondingly, the valve plate is provided with a second exhaust port, and the first exhaust port is communicated with the second exhaust port;
the first exhaust port is provided at a root of the second suction valve.
10. A compressor having a valve block assembly according to any one of claims 1 to 9.
11. A refrigerator having a valve block assembly according to any one of claims 1 to 9.
CN202121588596.3U 2021-07-13 2021-07-13 Valve bank assembly, compressor with same and refrigerator Active CN216044285U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121588596.3U CN216044285U (en) 2021-07-13 2021-07-13 Valve bank assembly, compressor with same and refrigerator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121588596.3U CN216044285U (en) 2021-07-13 2021-07-13 Valve bank assembly, compressor with same and refrigerator

Publications (1)

Publication Number Publication Date
CN216044285U true CN216044285U (en) 2022-03-15

Family

ID=80555719

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121588596.3U Active CN216044285U (en) 2021-07-13 2021-07-13 Valve bank assembly, compressor with same and refrigerator

Country Status (1)

Country Link
CN (1) CN216044285U (en)

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