CN216033156U - Micro-nano structure positioning die pressing and packaging stretching film and production equipment thereof - Google Patents
Micro-nano structure positioning die pressing and packaging stretching film and production equipment thereof Download PDFInfo
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- CN216033156U CN216033156U CN202122398105.5U CN202122398105U CN216033156U CN 216033156 U CN216033156 U CN 216033156U CN 202122398105 U CN202122398105 U CN 202122398105U CN 216033156 U CN216033156 U CN 216033156U
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Abstract
The utility model discloses a micro-nano structure positioning die pressing and packaging stretch film and production equipment thereof. Wherein, production facility, it includes: the unwinding device is used for continuously providing a stretched film; the first satellite printing device is used for coating and molding at least once on one surface of the stretched film to form a first molded layer on the one surface of the stretched film; a second satellite printing device for coating and molding at least once on the other surface of the stretched film to form a second molded layer on the other surface of the stretched film; and the winding device is used for winding the stretched film after double-sided processing. The utility model adopts the double-satellite type printing device, and can ensure that the stretching film can be attached to the satellite roller of the satellite type printing device as much as possible when the double surfaces of the high-stretching film are processed, thereby reducing the stretching of the stretching film in the processing process and ensuring that the nesting position is more accurate.
Description
Technical Field
The utility model relates to the technical field of packaging, in particular to a micro-nano structure positioning die pressing and packaging stretch film and production equipment thereof.
Background
With the development of economy in China, the requirements of high-end printed matters are more and more, and the requirements on the color, the anti-counterfeiting performance and the refinement degree of the packaging printed matters are also more and more. However, for soft packaging materials, in the process of processing the rolled film, because the film material for soft packaging has stronger tensile property, the positioning processing has great difficulty.
The existing soft packing material is generally printed by using a PET (Polyethylene terephthalate) film, because the ductility of the PET film is relatively weak, the difficulty of positioning printing processing is slightly low, and the printing quality is relatively stable. However, PET films have limited applications, are generally used for single-sided printing, and are mainly used for printed matters with small variations on a printing material (such as paper).
In the period of high demand of the printing industry of the journal newspapers, the double-sided processing printing is mainly carried out on paper, the relative tensile property of the paper is limited, and meanwhile, the double-sided processing is mainly aimed at double-sided color image-text printing. In order to show more exquisite effect, the ordinary printing precision can not meet the processing resolution of the grating layer and the image-text layer.
With the progress of printing technology, high-stretch film materials such as BOPP (Biaxially Oriented Polypropylene) are used more and more on soft package printed matters, have high antifogging property and higher refinement degree than PET films, but have certain limitations in aspects of positioning printing, positioning processing (such as film pressing) and the like due to the high biaxial stretchability of the BOPP films.
At present, when the double-sided processing of membrane materials, the membrane materials are generally firstly unreeled, printed and rolled on one side, and then printed on one side of the membrane materials in the same mode, so that the working efficiency is low, and the membrane materials are easily lengthened due to the unreeling and rolling processing modes for multiple times, and the positioning difficulty is increased when the membrane materials are processed.
Thus, the prior art has yet to be improved and enhanced.
SUMMERY OF THE UTILITY MODEL
In view of the defects of the prior art, the utility model aims to provide a micro-nano structure positioning die pressing and packaging stretch film and production equipment thereof.
In order to solve the technical problems, the utility model adopts the following technical scheme:
a production facility that is used for micro-nano structure location mould pressing, packing stretch film includes:
the unwinding device is used for continuously providing a stretched film;
the first satellite printing device is used for coating and molding at least once on one surface of the stretched film to form a first molded layer on the one surface of the stretched film;
a second satellite printing device for coating and molding at least once on the other surface of the stretched film to form a second molded layer on the other surface of the stretched film;
and the winding device is used for winding the stretched film after double-sided processing.
In the production apparatus, the first satellite printing device includes a first satellite roller, a first coating unit and a first embossing unit that are provided around the first satellite roller.
In the production apparatus, the first satellite printing device further includes a second coating unit and a second embossing unit disposed around the first satellite roll.
In the production apparatus, the second satellite printing device includes a second satellite roller, a third coating unit and a third embossing unit provided around the second satellite roller.
In the production equipment, the second satellite printing device further comprises a printing unit which is arranged around the second satellite roller and is used for printing the colorful pictures and texts on the other surface of the stretching film.
In the production equipment, four module units all include: the device comprises a stamping roller, a curing lamp, a first stamping roller and a second stamping roller, wherein the first stamping roller and the second stamping roller are used for enabling the stretching film to be tightly attached to the stamping roller, and the curing lamp is located between the first stamping roller and the second stamping roller.
In the production equipment, an overprint adjusting device is arranged between the first satellite printing device and the second satellite printing device.
In the production equipment, the overprinting adjusting device comprises a floating roller unit for longitudinally correcting, a transverse correcting unit for transversely correcting, an electric eye and a controller for controlling the adjusting states of the floating roller unit and the transverse correcting unit, and the floating roller unit, the transverse correcting unit and the electric eye are connected with the controller.
The micro-nano structure positioning die pressing and packaging stretch film is produced by the production equipment.
Compared with the prior art, the micro-nano structure positioning die pressing and packaging stretching film and the production equipment thereof provided by the utility model have the advantages that a double-satellite type printing device is adopted, the image-text layer and the grating decoding layer are processed on two sides of a film with a certain thickness, the image-text layer is positioned at the focal position of the grating layer, the grating layer focuses on the image-text layer through the film with a certain thickness, and the dynamic and three-dimensional effect is presented in human eyes by utilizing the Moire amplification principle. When the double sides of the high-tensile film are processed, the tensile film can be attached to a satellite roller of a satellite printing device as much as possible, so that the tensile strength of the tensile film in the processing process is reduced, and the register position is more accurate.
Drawings
Fig. 1 is a schematic structural diagram of production equipment for positioning, molding and packaging a stretching film with a micro-nano structure.
Fig. 2 is a schematic structural diagram of a first satellite type printing device of the production equipment for the micro-nano structure positioning die pressing and packaging stretch film provided by the utility model.
Fig. 3 is a schematic side view of a transverse deviation rectifying unit of the production equipment for the micro-nano structure positioning die pressing and packaging stretch film provided by the utility model.
Fig. 4 is a schematic diagram showing comparison of the state before and during deviation rectification of the production equipment for the micro-nano structure positioning die pressing and packaging stretch film provided by the utility model.
Fig. 5 is a flow chart of a production method of the micro-nano structure positioning die pressing and packaging stretch film provided by the utility model.
The reference numbers illustrate:
unwinding device 1, first tension control device 2, first satellite type printing device 3
Curing lamp 333 for slot coating unit 322 embossing roller 332 of ink supply cylinder 321
Second satellite printing device 7, second satellite roller 71, and third coating unit 72
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.
It will be understood that when an element is referred to as being "on," "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.
It should be noted that the terms of orientation such as left, right, up and down in the embodiments of the present invention are only relative to each other or are referred to the normal use state of the product, and should not be considered as limiting.
Referring to fig. 1, the apparatus for producing a micro-nano structure positioning, molding, and packaging stretch film provided by the present invention includes: the device comprises an unwinding device 1, a first satellite type printing device 3, a second satellite type printing device 7 and a winding device 9, wherein the unwinding device 1, the first satellite type printing device 3, the second satellite type printing device 7 and the winding device 9 are sequentially arranged according to processing procedures.
The unwinding device 1 is used for continuously providing the stretched film; the first satellite printing device 3 is used for coating and molding at least once on one surface of the stretched film to form a first molded layer on the one surface of the stretched film; the second satellite printing device 7 is used for coating and molding at least once on the other surface of the stretched film to form a second molded layer on the other surface of the stretched film; the winding device 9 is used for winding the stretched film after double-sided processing.
In the printing process, the unreeling device 1 unreels the stretched film, the first satellite printing device 3 enables the stretched film to be close to a satellite roller of the first satellite printing device 4 as much as possible to reduce the stretching degree, one surface of the stretched film is coated and molded to form a first molded layer, after one surface of the stretched film is printed, the stretched film passes through the floating roller unit 4 and the transverse deviation rectifying unit 5 and is directly transmitted to the second satellite printing device 7, the other surface of the stretched film is processed in the same mode, and finally the stretched film is coiled by the coiling device 9. By adopting a double-satellite printing device, an image-text layer and a grating decoding layer are processed on two sides of a film with a certain thickness, the image-text layer is positioned at the focal position of the grating layer, the grating layer focuses on the image-text layer through the film with a certain thickness, and the dynamic and three-dimensional effect is presented in human eyes by utilizing the Moire amplification principle.
And the two sides of the stretching film are provided with the mould pressing layers, so that more effects (such as anti-counterfeiting, 3D, pictures and texts with depth visual effects and the like) can be realized, and the product package is more attractive.
Referring to fig. 2, the first satellite printing device 3 includes a first satellite roller 31, a first coating unit 32 disposed around the first satellite roller 31, and a first embossing unit 33, wherein the first coating unit 32 coats the UV varnish on the stretch film, and the first embossing unit 33 embosses the grating structure at a coating position according to the pattern of the master plate.
Because the die pressing unit is not a conventional printing unit, but the laser graph-text is die-pressed on the gloss oil layer after the gloss oil is coated, the requirement on the thickness of the coating and the consistency are relatively high, and the traditional anilox default mode system cannot meet the requirement of precise coating.
Specifically, the first coating unit 32 includes an ink supply cylinder 321 and a slit coating unit 322, where the ink supply cylinder 321 is connected to the slit coating unit 322, and is used to inject UV varnish into the slit coating unit 322, and then the slit coating unit 322 coats the varnish on the stretch film.
The utility model adopts the slit coating unit 322 for coating, can more accurately control the coating thickness, and has high coating speed and good coating thickness consistency. In this embodiment, the coating thickness may be 1 μm to 200 μm, and the coating thickness is controlled according to the following formula:
wherein f is a liquid flow rate, S is a movement speed of the base material, w is a coating width, c is a gloss oil solid content, and ρ is a gloss oil density. Preferably, the coating thickness is 3 μm to 20 μm, thereby ensuring the visual effect of the embossed grating structure. In addition, the slit coating unit 322 has the characteristics of wide viscosity range of the coating liquid, less coating defects, high utilization rate of the coating liquid and the like.
Further, the first satellite printing device 3 further includes a second coating unit 34 and a second embossing unit 35 disposed around the first satellite roller 31, and the UV oil is coated on the stretch film by the second coating unit 34 and then embossed on the coating position by the second embossing unit 35. Specifically, the second coating unit 34 is disposed at the bottom of the first satellite roller 31, so that the stretch film is wound around the first satellite roller 31 to reduce the stretching force.
Referring to fig. 1 and 2, a first tension control device 2 is further disposed between the unwinding device 1 and the first satellite printing device 3, so as to perform a longitudinal and transverse deviation rectifying function, and thus printing is more accurate.
Referring to fig. 2, the second satellite printing device 7 includes a second satellite roller 71, a third coating unit 72 disposed around the second satellite roller 71, and a third embossing unit 73, wherein the other surface of the stretched film is coated with UV varnish by the third coating unit 72, and then embossed by the third embossing unit 73 to form the grating structure.
Further, after one side of the stretched film is processed by the first satellite printing device, the other side of the stretched film is printed by the second satellite printing device, so that a double-sided printing processing operation is realized. Compared with the prior art that one side of the stretched film is printed and rolled, and then the other side of the stretched film is printed and rolled, the utility model can complete the double-sided printing of the stretched film only by unreeling once, thereby greatly reducing the stretching deformation amount of the stretched film, further reducing the stretching deformation amount of the stretched film by a satellite printing mode, and greatly improving the printing quality of the stretched film.
Therefore, when the production equipment of the utility model is used for processing the front side and the back side, the mould pressing roller of the mould pressing unit adopts a mode that the mould pressing roller is coated with the nickel plate, and the nickel plate can be used for plate making by utilizing a photoetching plate making technology and also can adopt a laser engraving mode, thereby realizing the ultrahigh resolution of the image-text and the grating structure. At the same time, the user can select the desired position,
the second satellite printing unit 7 further includes a plurality of printing units 74 disposed around the second satellite roller 71 for printing a color pattern on the other surface of the stretch film, and the stretch film is colored by the plurality of printing units 74, so that a rich color effect can be presented on the stretch film.
Further, still be provided with second tension control device 8 before coiling mechanism 9, can carry out vertically and transversely rectifying to the stretch film after the printing, more do benefit to the rolling.
In the present embodiment, the three embossing units (i.e., the first embossing unit 33, the second embossing unit 35, and the third embossing unit 73) each include: the die pressing roll 332, the curing lamp 333, and the first pressing roll 331 and the second pressing roll 334 for making the stretching film tightly contact with the die pressing roll 332, wherein the curing lamp 333 is an LED curing lamp, is positioned between the first pressing roll 331 and the second pressing roll 334, is positioned between the die pressing roll 332 and the satellite roll, namely is positioned on the non-die pressing surface of the stretching film, and thus the gloss oil coated on the film surface is cured at the same time of die pressing. The first embossing roller 331 and the second embossing roller 334 are respectively arranged at two sides of the embossing roller 332, so that the stretching film is ensured to be tightly attached to the embossing roller 332 during embossing, and the complete transfer of the embossed pictures and texts is formed.
The outer diameters of the printing rollers of the stamping rollers and the printing units 74 are the same, stretching of the stretch film is further avoided, and the mould pressing sleeve position can be further accurate, so that the printing quality is guaranteed.
The first mould pressing layer and the second mould pressing layer are mould pressing layers with grating structures, and after the stretch film is compounded with a packaging printing stock (such as paper) through the grating structures, the pictures and texts on the packaging printing stock have the effect of a certain depth, so that the packaging presentation content is richer.
Further, after one surface of the stretch film is printed by the first satellite printing device 3, the other surface of the stretch film is made to face the printing surface of the second satellite printing device 7 by the reversing roller 36, and double-sided processing of the stretch film is completed by production equipment without stopping, so that the working efficiency is improved, and stretching of the stretch film is reduced.
In order to improve the precision of the processing and positioning of the other surface of the stretch film, the production equipment further comprises an overprint adjusting device (not numbered in the figure), the overprint adjusting device is arranged between the first satellite printing device and the second satellite printing device, the overprint adjusting device comprises a floating roller unit 4, a transverse deviation rectifying unit 5, an electric eye 6 and a controller (not numbered in the figure) for controlling the adjusting states of the floating roller unit 4 and the transverse deviation rectifying unit 5 according to the identification result of the electric eye 6, and the floating roller unit 4, the transverse deviation rectifying unit 5 and the electric eye 6 are connected with the controller.
When the first surface of the stretch film is processed, a mold pressing cursor 101 is arranged on a mold pressing plate, the mold pressing cursor 101 is transferred to the film surface through coating and mold pressing, when the other surface (namely the reverse surface) of the stretch film is processed, the mold pressing cursor 101 on the stretch film is read by the electric eye 6, whether a registration error exists or not is judged by the controller, and when the registration error exists, the floating roller unit 4 correspondingly adjusts the film moving tension to control the film feeding amount, so that the longitudinal length of the film and the longitudinal overprinting precision of the other surface are controlled. When the controller judges that the film surface has the transverse registration error, the transverse deviation rectifying unit 5 adjusts the transverse displacement of the film surface so as to control the transverse registration error of the film.
Referring to fig. 3 and 4, the transverse deviation rectifying unit 5 includes a transverse deviation collecting frame 51, at least one transverse deviation rectifying roller 52, and a motor 53 for controlling the transverse deviation rectifying roller 52 to swing, the transverse deviation collecting frame 51 is disposed at two ends of the transverse deviation rectifying roller 52, the motor 53 is connected to the transverse deviation collecting frame 51, and the motor 53 adjusts the swing angle of the transverse deviation collecting frame 51 to adjust the angle of the transverse deviation rectifying roller 52, so as to adjust the transverse position of the film surface.
Optionally, the molding cursor may be a laser cursor or a laser dumb mark, and only needs to be set on one surface of the stretch film according to the length of the plate pitch, so as to be recognized and read by the electric eye 6. When the electric eye 6 identifies that the overprinting position on the other surface of the stretched film exceeds the registration position, the floating roller unit 4 moves to one side while the film is fed, and the film is synchronously stored to increase the tension of the film fed by the second satellite type printing device 7 until the overprinting position is superposed with the registration position; on the contrary, when the electric eye 6 recognizes that the overprinting position on the other surface of the stretch film does not reach the registration position, the floating roller unit 4 moves to the other side while the film is fed, and the film is synchronously placed to reduce the tension of the film fed by the second satellite printing device 3 until the overprinting position coincides with the registration position.
The number of the transverse rectification rollers 52 is more than two, when the transverse offset generated by the overprinting of the stretch film is detected, the motor 53 controls the transverse deflection frame 51 to swing in the opposite direction of the offset by a preset angle (for example, 5 degrees), so that the transverse rectification rollers 52 synchronously swing, and when the electric eye detects that the overprinting of the mold pressing cursor 10 is accurate in real time, the motor controls the transverse rectification rollers 52 to reset. When resetting, in order to prevent the stretch film from deviating again, the motor 53 controls the transverse rectification roller 52 to descend to a preset height, and after the angle is reset, the transverse rectification roller rises to the preset height.
Further, the overprint adjusting device further comprises a transverse sliding rod (not shown in the figure) arranged along the width direction of the stretched film, the electric eye 6 can be arranged on the transverse sliding rod in a sliding mode, so that the electric eye 6 can adjust the transverse position of the electric eye 6 on the transverse sliding rod according to the width of the stretched film, but the longitudinal position of the electric eye 6 is fixed, the shooting angle of the electric eye 6 is unchanged, the longitudinal position read by a cursor is ensured to correspond to the reverse side molding position of the film, namely, the registration of the front side molding position and the reverse side molding position of the film is realized, the position registration of a grating structure is further realized, and the designed visual effect (including pictures and texts with deep visual effect) is realized.
Furthermore, the first satellite roller and the second satellite roller are both steel rollers, and the number of the printing rollers is reduced by adopting the printing rollers instead of the coating unit, the molding unit and the printing unit. The number of the coating units, the embossing units and the printing units can be increased or decreased according to the printing requirements, and the utility model is not limited to this.
Based on the production equipment, the utility model also correspondingly provides a production method of the production equipment, which comprises the following steps:
s1, providing a stretch film by the unwinding device without stopping the unwinding device;
s2, coating and molding at least once on one surface of the stretched film by a first satellite printing device to form a first molded layer on the one surface of the stretched film;
s3, coating and molding at least once on the other surface of the stretched film by a second satellite printing device, so that a second molded layer is formed on the other surface of the stretched film;
and S4, a winding device for winding the double-sided processed stretch film.
Between steps S2 and S3, the stretched film is also turned over by the guide roller, and double-sided printing is performed on the stretched film, so that the amount of stretching deformation is reduced, and the printing quality is improved.
Further, between steps S2 and S3, the machine direction length and the transverse direction length of the stretched film are also controlled by the overprint adjustment device, thereby controlling the machine direction registration error and the transverse direction registration error of the stretched film when processing another surface.
Since the structure and operation of the production equipment have been described in detail above, further description is omitted here.
Based on the production equipment and the printing method, the utility model also correspondingly provides a micro-nano structure positioning die pressing and packaging stretching film, and the micro-nano structure positioning die pressing and packaging stretching film is produced by using the production equipment.
In summary, the utility model employs a dual-satellite printing device, processes an image-text layer and a grating decoding layer on both sides of a film with a certain thickness, the image-text layer is located at the focal position of the grating layer, the grating layer focuses on the image-text layer through the film with a certain thickness, and dynamic and three-dimensional effects are presented in human eyes by using the moire magnification principle. When the double sides of the high-tensile film are processed, the tensile film can be attached to a satellite roller of a satellite printing device as much as possible, so that the tensile strength of the tensile film in the processing process is reduced, and the register position is more accurate.
Except that grating processing can be carried out to the positive and negative of the mantle in this device, can also be just reverse side picture and text is colored and the color printing, can realize the mantle package material that contains colored stereoeffect and colored picture and text. The soft film packaging material can be directly applied to plastic flexible packaging and can also be applied to paper packaging materials through later-stage composite processing.
It should be understood that the technical solutions and the inventive concepts according to the present invention may be equally replaced or changed by those skilled in the art, and all such changes or substitutions should fall within the protection scope of the appended claims.
Claims (9)
1. The utility model provides a production facility of micro-nano structure location mould pressing, tensile membrane of packing which characterized in that includes:
the unwinding device is used for continuously providing a stretched film;
the first satellite printing device is used for coating and molding at least once on one surface of the stretched film to form a first molded layer on the one surface of the stretched film;
a second satellite printing device for coating and molding at least once on the other surface of the stretched film to form a second molded layer on the other surface of the stretched film;
and the winding device is used for winding the stretched film after double-sided processing.
2. The production apparatus according to claim 1, wherein the first satellite printing device includes a first satellite roller, a first coating unit and a first embossing unit provided around the first satellite roller.
3. The production apparatus according to claim 2, wherein the first satellite printing device further comprises a second coating unit and a second embossing unit disposed around the first satellite roll.
4. The production apparatus according to claim 3, wherein the second satellite printing device includes a second satellite roller, a third coating unit and a third embossing unit provided around the second satellite roller.
5. The production facility according to claim 4, wherein the second satellite printing unit further comprises a printing unit disposed around the second satellite roller for printing a color image on the other surface of the stretch film.
6. The production facility of claim 5, wherein each of the four modular units comprises: the device comprises a stamping roller, a curing lamp, a first stamping roller and a second stamping roller, wherein the first stamping roller and the second stamping roller are used for enabling the stretching film to be tightly attached to the stamping roller, and the curing lamp is located between the first stamping roller and the second stamping roller.
7. The production facility according to claim 1, wherein an overprint adjustment device is provided between the first satellite printing device and the second satellite printing device.
8. The production equipment as claimed in claim 7, wherein the overprint adjusting device comprises a floating roll unit for longitudinal deviation correction, a transverse deviation correcting unit for transverse deviation correction, an electric eye and a controller for controlling the adjusting states of the floating roll unit and the transverse deviation correcting unit, and the floating roll unit, the transverse deviation correcting unit and the electric eye are connected with the controller.
9. A micro-nano structure positioning die pressing and packaging stretch film is characterized in that the micro-nano structure positioning die pressing and packaging stretch film is produced by using the production equipment according to any one of claims 1 to 8.
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CN113715501A (en) * | 2021-09-30 | 2021-11-30 | 深圳劲嘉集团股份有限公司 | Micro-nano structure positioning die pressing and packaging stretch film and production equipment and method thereof |
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