CN216031460U - Can overturn from taking maintenance function mould platform - Google Patents
Can overturn from taking maintenance function mould platform Download PDFInfo
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- CN216031460U CN216031460U CN202122350951.XU CN202122350951U CN216031460U CN 216031460 U CN216031460 U CN 216031460U CN 202122350951 U CN202122350951 U CN 202122350951U CN 216031460 U CN216031460 U CN 216031460U
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Abstract
The utility model discloses a turnable die table with a self-contained maintenance function, which belongs to the technical field of PC component processing and comprises a die table, wherein the bottom of the left front end of the die table is connected with a fixed seat, heat insulation plates are uniformly arranged in the inner wall of the die table, a vibration motor is arranged at the position, close to the outer wall of the top, of the left front end of the die table, a hydraulic oil cylinder is arranged on the inner wall of the fixed seat, the movable end of the hydraulic oil cylinder is movably connected with the outer wall of the die table, the outer wall of the die table is movably connected with a heating pipe, a PC component is arranged on the outer wall of the right front end of the die table, the maintenance function is added on the fixed die table, and the maintenance time of a cast component on the fixed die table is shortened; the fixed die table is added with a turning function, so that the PC component can be demoulded and lifted at lower strength, and the retention time of the PC component on the die table is shortened; the fixed die table has a vibrating function, so that the defects of products are reduced, the labor intensity of workers is reduced, and the production efficiency is improved.
Description
Technical Field
The utility model relates to the technical field of PC component processing, in particular to a turnable die table with a maintenance function.
Background
The special-shaped PC component has large difference in thickness, volume and shape, and is not suitable for production by using a movable mold table of a production line and a fixed mold table of a factory. The special-shaped PC component is produced by using a fixed die table, the component can be lifted only when the strength of the component reaches a certain strength, the component is transported to a storage yard for natural maintenance, and the whole production time is long. Especially, the PC component is waited to reach the hoisting strength time at the fixed die table, and the PC component occupies the fixed die table for production, can not continue to produce, and causes the production efficiency to be lower.
When the member is lifted, the turnover die table is lifted at a certain angle, and the demolding is performed, so that the PC member can be prevented from generating cracks and fractures due to large stress generated at the lifting position of the PC member. The PC member can be lifted under the condition of lower strength of the PC member by turning and lifting, so that the PC member and the die table are smoothly demoulded, the residence time of the PC member on the die table is reduced, and the workshop productivity is improved.
The PC component is maintained in a natural environment, and the time for reaching the preset strength is long. The PC component assembly line uses the movable mould platform, the PC component and the movable mould platform are moved into the curing kiln, and the curing kiln keeps the temperature and humidity required by curing the PC component, so that the curing time of the PC component is greatly reduced. The special-shaped component is produced by using the fixed die table, the PC component can reach the lifting strength in a long time, and the PC component can keep the temperature and humidity required by maintenance on the die table by using the fixed die table with the maintenance function, so that the maintenance time on the die table is greatly reduced. The turnover function is combined, so that the PC component is demoulded and lifted under lower strength, the retention time of a plurality of PC components on the fixed die table can be saved, and the production efficiency is improved.
The fixed die table used in the existing PC component factory has no vibration compaction function, the produced component basically vibrates manually, the efficiency is low, the phenomenon of insufficient vibration compaction is easy to occur, the bearing capacity of the component is reduced, and the service life of the component is prolonged. The vibration motor is arranged on the die table, and the poured PC component is vibrated compactly, so that the manufacturing speed of the PC component is improved, the quality of the PC component is ensured, and cracks of holes in the PC component are reduced.
1. The fixed die table is used in the production of the conventional special-shaped PC component, and the die table cannot be overturned and has no maintenance function. After the PC component is poured and compacted, the PC component needs to be kept for a long time in a stationary mould table, and can be lifted off the mould table after the strength reaches a certain value, and then the PC component is transferred to a storage yard for natural maintenance and reinforcement.
2. The fixed die table does not have the function of compaction by vibration in the production and use of the conventional special-shaped PC component, and depends on manual vibration, so that the labor intensity is high, the efficiency is low, the product quality is unstable, and internal holes and cracks caused by insufficient and uneven vibration easily exist. This mould platform back mounted motor that vibrates possesses the automatic function of vibrating, and the motor exciting force is big, and is rationally distributed, and the exciting force distributes evenly, makes concrete vibrate fully, evenly, and the bubble fully appears, does not have defects such as gas pocket, crazing line.
Therefore, the die table with the maintenance function can be overturned.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a turnover die table with a maintenance function, so as to solve the problems in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a can overturn from taking maintenance function mould platform, includes the mould platform, the fixing base is connected to the left front end bottom of mould platform, evenly set up the heated board in the inner wall of mould platform, the left front end of mould platform is close to the top outer wall and sets up vibrating motor, the inner wall of fixing base sets up hydraulic cylinder, the outer wall of hydraulic cylinder expansion end swing joint mould platform, the outer wall swing joint heating pipe of mould platform, the right front end outer wall of mould platform sets up the PC component.
Furthermore, the left end of the heating pipe is provided with a water outlet pipe, the right end of the heating pipe is provided with a water inlet pipe, and the bottom of the heating pipe is provided with a connecting pipe.
Furthermore, the outer wall of the left front end of the die table is provided with a fixed frame, the inner wall of the fixed frame is provided with a positioning plate, and the heat-insulation plate is arranged on the inner wall of the die table at intervals through the positioning plate.
Furthermore, the vibrating motors are fixedly arranged on the outer wall of the outer wall fixing frame of the die table, and the vibrating motors are five groups in total.
Furthermore, a pin shaft is arranged at the joint of the movable end of the die table and the hydraulic oil cylinder, and the rotation angle of the die table is 0-80 degrees.
Furthermore, the heating pipe total is six, and the pipe diameter of outlet pipe and inlet tube is greater than the pipe diameter of heating pipe.
Compared with the prior art, the utility model has the beneficial effects that:
the utility model adds a set of pipeline heating system on the back of the fixed mould table for producing the special-shaped member, after the PC member is poured and compacted, the pipeline is introduced with heating medium to heat the mould table and the member, so that the member reaches the temperature required by maintenance, and the time for the member to reach the lifting strength is shortened. When the member reaches the hoisting strength, the die table board is pushed to overturn through the hydraulic oil cylinder, the PC member overturns at a certain angle (up to 80 degrees) along with the die table board, the PC member is hoisted after overturning, the PC member is easy to demould, the demoulding force is greatly reduced, the PC member can be demoulded at lower strength, and the PC member is hoisted without being damaged.
The innovation of the utility model is that 1, the fixed mould table is added with a maintenance function, and the maintenance time of the cast component on the fixed mould table is shortened; 2. the fixed die table has the added turning function, so that the PC component can be demoulded and lifted at lower strength, and the retention time of the PC component on the die table is shortened. 3. The fixed die table has a vibrating function, so that the production efficiency is improved, the product defects are reduced, and the labor intensity of workers is reduced.
To sum up, the three points can be turned over and the die table with the maintenance function can greatly shorten the retention time of the produced special-shaped component on the die table, and improve the production efficiency.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a heating tube according to the present invention.
In the figure: 1. a mould table; 2. a fixed seat; 3. a thermal insulation board; 4. a vibration motor; 5. a PC component; 6. a hydraulic cylinder; 7. heating a tube; 8. a connecting pipe; 9. a water inlet pipe; 10. and (5) discharging a water pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution: a mould table with a turnover self-contained maintenance function comprises a mould table 1, wherein the bottom of the left front end of the mould table 1 is connected with a fixed seat 2, the fixed seat 2 is fixed on the ground, so that the stability of the mould table 1 in the using process can be ensured, and a stable support is provided for the turnover part of the mould table 1, the mould table 1 is used for producing and maintaining a PC component, an insulation board 3 is uniformly arranged in the inner wall of the mould table 1, a vibrating motor 4 is arranged at the position, close to the outer wall of the top, of the left front end of the mould table 1, a hydraulic oil cylinder 6 is arranged on the inner wall of the fixed seat 2, the movable end of the hydraulic oil cylinder 6 is movably connected with the outer wall of the mould table 1, a heating pipe 7 is movably connected with the outer wall of the mould table 1, the heating pipe 7 is uniformly distributed in the mould table 1, the insulation board 3 covers the outer side of the heating pipe 7, a heating medium (steam or hot water) transfers heat to the mould table 1 through a pipeline, and then the heat absorbed by the mould table 1 is transferred to the PC component 5, meanwhile, the heat insulation plate 3 can prevent heat from being emitted from the bottom of the die table 1, a PC component 5 is arranged on the outer wall of the right front end of the die table 1, an operation vibration motor 4 and a hydraulic oil cylinder 6 are connected with a power supply through a control switch, the die table 1 can be driven to overturn when the hydraulic oil cylinder 6 operates, the PC component 5 can be conveniently demoulded on the die table 1 and lifted, and the operation vibration motor 4 can be used for a PC component production compaction process.
Referring to fig. 2, a water outlet pipe 10 is arranged at the left end of a heating pipe 7, a water inlet pipe 9 is arranged at the right end of the heating pipe 7, a connecting pipe 8 is arranged at the bottom of the heating pipe 7, a heating medium is added into the heating pipe 7 through the water inlet pipe 9 arranged below a die table 1 through the connecting pipe 8, the heating medium flows through a heating pipeline, heat is transferred to a PC component through the die table 1, the PC component reaches the temperature of rapid maintenance, meanwhile, the temperature of the heating medium is reduced, the heating medium flows to the water outlet pipe through a connecting hose, and then the heating medium enters a workshop discharge pipeline.
Referring to fig. 1, a fixing frame is arranged on the outer wall of the left front end of a mold table 1, positioning plates are arranged on the inner wall of the fixing frame, insulation boards 3 are arranged on the inner wall of the mold table 1 at intervals through the positioning plates, and the insulation boards 3 are uniformly distributed on the mold table 1 through the positioning plates;
referring to fig. 1 again, the vibration motors 4 are fixedly arranged on the outer wall of the outer wall fixing frame of the die table 1, and the vibration motors 4 are divided into five groups, so that the vibration force is uniform when the PC component 5 is compacted;
referring to fig. 1 again, a pin shaft is arranged at the joint of the die table 1 and the movable end of the hydraulic oil cylinder 6, the rotation angle of the die table 1 is 0-80 degrees, the hydraulic oil cylinder 6 operates to drive the die table 1 to turn over, and then the PC component 5 can be conveniently demoulded and lifted on the die table 1;
referring to fig. 2 again, the heating pipes 7 have six groups, and the diameters of the water outlet pipe 10 and the water inlet pipe 9 are larger than that of the heating pipes 7, so that water can flow conveniently.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a can overturn from taking maintenance function mould platform, includes mould platform (1), its characterized in that: fixing base (2) is connected to the left front end bottom of mould platform (1), evenly set up heated board (3) in the inner wall of mould platform (1), the left front end of mould platform (1) is close to top outer wall and sets up vibrating motor (4), the inner wall of fixing base (2) sets up hydraulic cylinder (6), the outer wall of hydraulic cylinder (6) expansion end swing joint mould platform (1), the outer wall swing joint heating pipe (7) of mould platform (1), the right front end outer wall of mould platform (1) sets up PC component (5).
2. The mold table of claim 1, wherein: the left end of heating pipe (7) sets up outlet pipe (10), the right-hand member of heating pipe (7) sets up inlet tube (9), the bottom of heating pipe (7) sets up connecting pipe (8).
3. The mold table of claim 1, wherein: the outer wall of the left front end of the die table (1) is provided with a fixed frame, the inner wall of the fixed frame is provided with a positioning plate, and the heat insulation plate (3) is arranged on the inner wall of the die table (1) at intervals through the positioning plate.
4. The mold table of claim 3, wherein: the vibration motors (4) are fixedly arranged on the outer wall of the outer wall fixing frame of the die table (1), and the vibration motors (4) are five groups in total.
5. The mold table of claim 1, wherein: and a pin shaft is arranged at the joint of the die table (1) and the movable end of the hydraulic oil cylinder (6), and the rotation angle of the die table (1) is 0-80 degrees.
6. The mold table of claim 1, wherein: the heating pipes (7) are divided into six groups, and the pipe diameters of the water outlet pipe (10) and the water inlet pipe (9) are larger than that of the heating pipes (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122350951.XU CN216031460U (en) | 2021-09-27 | 2021-09-27 | Can overturn from taking maintenance function mould platform |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122350951.XU CN216031460U (en) | 2021-09-27 | 2021-09-27 | Can overturn from taking maintenance function mould platform |
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| Publication Number | Publication Date |
|---|---|
| CN216031460U true CN216031460U (en) | 2022-03-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122350951.XU Active CN216031460U (en) | 2021-09-27 | 2021-09-27 | Can overturn from taking maintenance function mould platform |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114683394A (en) * | 2022-04-06 | 2022-07-01 | 浙江筑工科技有限公司 | Fixed die table capable of improving forming speed of assembled special-shaped component |
-
2021
- 2021-09-27 CN CN202122350951.XU patent/CN216031460U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114683394A (en) * | 2022-04-06 | 2022-07-01 | 浙江筑工科技有限公司 | Fixed die table capable of improving forming speed of assembled special-shaped component |
| CN114683394B (en) * | 2022-04-06 | 2023-11-10 | 浙江筑工科技有限公司 | Fixed die table capable of improving forming speed of assembled special-shaped component |
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