CN216001503U - Non-woven fabrics ultrasonic welding side cut integrated device - Google Patents

Non-woven fabrics ultrasonic welding side cut integrated device Download PDF

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Publication number
CN216001503U
CN216001503U CN202122078465.7U CN202122078465U CN216001503U CN 216001503 U CN216001503 U CN 216001503U CN 202122078465 U CN202122078465 U CN 202122078465U CN 216001503 U CN216001503 U CN 216001503U
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China
Prior art keywords
lower die
ultrasonic
die
ultrasonic vibrator
integrated device
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CN202122078465.7U
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Chinese (zh)
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尤健明
赵周
吴锦鹏
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Zhejiang Jeffel Environmental Science And Technology Co ltd
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Zhejiang Jeffel Environmental Science And Technology Co ltd
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Abstract

Non-woven fabrics ultrasonic welding side cut integrated device belongs to non-woven fabrics processing equipment technical field. The device comprises a flat ultrasonic machine, an upper die, an ultrasonic vibrator assembly, a lower die, a trimming blade part, a cylinder device, a fixed seat, a control box and a rack; the flat ultrasonic machine is fixedly connected to the upper end of the rack; the upper die and the ultrasonic vibrator component are fixed on one side of an inclined port at the bottom end of the flat ultrasonic machine, and comprise an upper die and an ultrasonic vibrator component; the lower die comprises a lower die upper end and a lower die lower end, the lower die is fixed on the fixed seat, and the lower die corresponds to the upper die up and down; two cylinder devices are arranged on one side of the lower end of the lower die, which is close to the rack; the two cylinder devices are provided with lifting air rods; the edge cutting blade component is transversely arranged at the upper ends of the two lifting air rods. The non-woven fabric ultrasonic welding and trimming integrated device provided by the utility model simplifies the process path; the production efficiency is improved, half of manpower consumption is saved, and the production cost of the product is reduced.

Description

Non-woven fabrics ultrasonic welding side cut integrated device
Technical Field
The utility model belongs to the technical field of the non-woven fabrics processing equipment, especially, relate to non-woven fabrics ultrasonic bonding side cut integrated device.
Background
The non-woven fabric has the advantages of light weight, softness, fog resistance and antibiosis, has huge development prospect in modern markets, is used as a filtering material, airflow screen cloth and the like in industry and engineering in a large amount, and processing equipment of the non-woven fabric needs to be promoted more quickly to meet the increasingly developed requirements.
The manual ultrasonic welding and trimming process carried out on the existing non-woven bag is independently operated in two working procedures, namely firstly ultrasonic welding, then manually trimming corners, and 15 seconds are required for finishing four corners of a conventional bag on average; the existing processes are various, the operation time is long, the efficiency is low, the manpower requirement is high, and the production cost of products is high.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, overcome the not enough of prior art, the utility model provides a non-woven fabrics ultrasonic welding side cut integrated device.
The technical scheme of the utility model as follows:
the non-woven fabric ultrasonic welding and trimming integrated device comprises a flat ultrasonic machine, an upper die, an ultrasonic vibrator assembly, a lower die, a trimming blade part, a cylinder device, a fixed seat and a control box; the ultrasonic welding and trimming integrated device for the non-woven fabric is characterized by also comprising a rack standing on the ground; a sliding groove and a first pushing device are arranged in the flat ultrasonic machine, and the flat ultrasonic machine is fixedly connected to the upper end of the rack; the upper die and the ultrasonic vibrator component are fixed on one side of a bevel opening at the bottom end of the flat ultrasonic machine, and comprise an upper die and an ultrasonic vibrator component; the lower die comprises a lower die upper end and a lower die lower end, the lower die is fixed on the fixed seat, and the lower die corresponds to the upper die up and down; the trimming blade component and the air cylinder device are arranged on one side close to the rack; two cylinder devices are arranged on one side of the lower end of the lower die, which is close to the rack; the two cylinder devices are provided with lifting air rods; the edge cutting blade component is transversely arranged at the upper ends of the two lifting air rods.
The ultrasonic vibrator component is vertically arranged inside the flat ultrasonic machine in a sliding mode, the bottom end of the ultrasonic vibrator component is provided with an inverted trapezoidal pushing device, and the ultrasonic vibrator component, the second pushing device and the upper die are sequentially fixedly connected from top to bottom.
The upper die is of an inverted triangular structure, welding teeth are arranged on the upper die, the upper die is fixedly connected to the lower end of the ultrasonic vibrator component through a second pushing device, and the ultrasonic vibrator component drives the upper die to do linear downward reciprocating motion.
The upper end of the lower die is fixed at the upper end of the lower die, the width of the upper end of the lower die is smaller than that of the lower end of the lower die, and the upper end of the lower die and the upper die are both provided with ultrasonic heat sealing heads.
The control box 7 is fixedly connected to one side of the cylinder device 5.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model has reasonable structure, and the provided non-woven fabric ultrasonic welding and trimming integrated device combines two procedures of ultrasonic welding and trimming into one integrated procedure, thereby simplifying the process path; adopt the utility model discloses a time that the device accomplished the total action of product is 12 seconds, compares original 15 seconds, saves 3 seconds operating time, and production efficiency promotes 25%, has also practiced thrift half manpower consumption simultaneously, reduces the manufacturing cost of product.
Drawings
FIG. 1 is a front view of an ultrasonic welding and trimming integrated device for non-woven fabrics;
FIG. 2 is a right side view of the integrated ultrasonic welding and trimming device for nonwoven fabrics;
in the figure, 1-a flat super machine; 2-upper die and ultrasonic vibrator assembly; 21-upper die; 22-an ultrasonic vibrator assembly; 23-a second pushing device; 3, lower die; 31-upper end of lower die; 32-lower end of lower die; 4-a trimming blade member; 5-a cylinder device; 6, a fixed seat; 7-control box.
Detailed Description
The technical solution in the embodiment of the present invention is described in detail below with reference to the accompanying drawings in the embodiment of the present invention.
As shown in fig. 1 to 2, the present invention relates to a flat ultrasonic machine 1, an upper die and ultrasonic vibrator assembly 2, a lower die 3, a trimming blade member 4, a cylinder device 5, a fixing seat 6 and a control box 7; the ultrasonic welding and trimming integrated device for the non-woven fabric is characterized by further comprising a stand standing on the ground, wherein the stand is used for fixing the flat ultrasonic machine 1 and a lower die 3 fixed to the upper end of the fixing seat 6.
A sliding groove and a first pushing device are arranged in the flat ultrasonic machine 1; the first pushing device pushes the ultrasonic vibrator assembly 22 to reciprocate linearly downward.
The upper die and ultrasonic vibrator component 2 is fixed on one side of an inclined opening at the bottom end of the flat ultrasonic machine 1, and the upper die and ultrasonic vibrator component 2 comprises an upper die 21 and an ultrasonic vibrator component 22.
The ultrasonic vibrator assembly 22 is vertically arranged inside the flat ultrasonic machine 1 in a sliding mode along a sliding groove; the bottom end of the ultrasonic vibrator assembly 22 is provided with an inverted trapezoidal second pushing device 23, and the ultrasonic vibrator assembly 22 pushes the upper die 21 to reciprocate linearly downwards through the second pushing device 23.
The ultrasonic vibrator assembly 22, the second pushing device 23 and the upper die 21 are fixedly connected in sequence from top to bottom.
The upper die 21 is of an inverted triangular structure, welding teeth are arranged on the upper die 21, and the upper die 21 is fixedly connected to the lower end of the ultrasonic vibrator assembly 22 through a second pushing device 23.
The lower die 3 comprises a lower die upper end 31 and a lower die lower end 32, the lower die 3 is fixed on the fixing seat 6, and the lower die 3 corresponds to the upper die 21 up and down.
The lower die upper end 31 is fixed to the upper end of the lower die lower end 32, and the width of the lower die upper end 31 is smaller than that of the lower die lower end 32. The upper end 31 of the lower die and the upper die 21 both adopt ultrasonic heat sealing heads, and the upper end 31 of the lower die and the upper die 21 are mutually extruded for ultrasonic heat sealing welding; two cylinder devices 5 are arranged on one side of the lower end 32 of the lower die, which is close to the rack; two the cylinder devices 5 are all provided with lifting air rods. The two cylinder devices 5 can drive the edge cutting blade component 4 to move upwards to prop against the corner of a product, and edge cutting is finished under ultrasonic wave generation.
The trimming blade component 4 is arranged at one side close to the frame; the edge cutting blade component 4 is transversely arranged at the upper ends of the two lifting air rods, and the edge cutting blade component 4 is used for finishing the edge cutting of the product.
The control box 7 is fixedly connected to one side of the cylinder device 5, and the control box 7 is provided with a server or a controller and the like connected with an electric component in the flat ultrasonic machine 1.
Further, the control box 7 can set electrical control requirements according to actual requirements of products, and different requirements in the production process of the products are met.
The working principle is that four corners of a product are placed on the upper surface of the upper end 31 of the lower die one by one, a first pushing device in the flat ultrasonic welding machine 1 drives and pushes an ultrasonic vibrator component 22 to move downwards, the ultrasonic vibrator component 22 pushes an upper die 21 to move downwards through a second pushing device 23 to firmly press the product, the upper die 21 and the upper end 31 of the lower die are mutually extruded, and ultrasonic heat sealing welding is carried out through welding teeth arranged on the upper die 21; according to the electrical control requirement set by the control box 7, the two cylinder devices 5 drive the trimming blade component 4 to move upwards to prop against the corner of the product, and trimming is finished.
The above description is only for the preferred embodiment of the present invention and should not be taken as limiting the invention, and all modifications, equivalents, improvements and the like that are made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims (5)

1. The non-woven fabric ultrasonic welding and trimming integrated device comprises a flat ultrasonic machine (1), an upper die and ultrasonic vibrator assembly (2), a lower die (3), a trimming blade component (4), a cylinder device (5), a fixed seat (6) and a control box (7); the ultrasonic welding and trimming integrated device for the non-woven fabric is characterized by also comprising a rack standing on the ground; a sliding groove and a first pushing device are arranged in the flat ultrasonic machine (1), and the flat ultrasonic machine (1) is fixedly connected to the upper end of the rack; the upper die and ultrasonic vibrator component (2) is fixed on one side of an inclined opening at the bottom end of the flat ultrasonic machine (1), and the upper die and ultrasonic vibrator component (2) comprises an upper die (21) and an ultrasonic vibrator component (22); the lower die (3) comprises a lower die upper end (31) and a lower die lower end (32), the lower die (3) is fixed on the fixed seat (6), and the lower die (3) corresponds to the upper die (21) up and down; the trimming blade component (4) and the air cylinder device (5) are arranged on one side close to the rack; two cylinder devices (5) are arranged on one side of the lower end (32) of the lower die, which is close to the rack; the two cylinder devices (5) are provided with lifting air rods; the edge cutting blade component (4) is transversely arranged at the upper ends of the two lifting air rods.
2. The non-woven fabric ultrasonic welding and trimming integrated device according to claim 1, wherein: ultrasonic vibrator subassembly (22) vertical slip sets up flat super machine (1) is inside, ultrasonic vibrator subassembly (22) bottom is provided with down trapezoidal pusher (23), ultrasonic vibrator subassembly (22) and second pusher (23), last mould (21) are from last down fixed connection in proper order.
3. The non-woven fabric ultrasonic welding and trimming integrated device as claimed in claim 1 or 2, wherein: go up mould (21) and be the inverted triangle structure, go up and be provided with the welding tooth on mould (21), go up mould (21) and pass through second pusher (23) fixed connection at the lower extreme of ultrasonic vibrator subassembly (22), ultrasonic vibrator subassembly (22) drive go up mould (21) and make straight line reciprocating motion downwards.
4. The non-woven fabric ultrasonic welding and trimming integrated device according to claim 1, wherein: the upper end (31) of the lower die is fixed to the upper end of the lower end (32) of the lower die, the width of the upper end (31) of the lower die is smaller than that of the lower end (32) of the lower die, and the upper end (31) of the lower die and the upper die (21) are both provided with ultrasonic heat sealing heads.
5. The non-woven fabric ultrasonic welding and trimming integrated device according to claim 1, wherein: the control box (7) is fixedly connected to one side of the air cylinder device (5).
CN202122078465.7U 2021-08-31 2021-08-31 Non-woven fabrics ultrasonic welding side cut integrated device Active CN216001503U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122078465.7U CN216001503U (en) 2021-08-31 2021-08-31 Non-woven fabrics ultrasonic welding side cut integrated device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122078465.7U CN216001503U (en) 2021-08-31 2021-08-31 Non-woven fabrics ultrasonic welding side cut integrated device

Publications (1)

Publication Number Publication Date
CN216001503U true CN216001503U (en) 2022-03-11

Family

ID=80532163

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122078465.7U Active CN216001503U (en) 2021-08-31 2021-08-31 Non-woven fabrics ultrasonic welding side cut integrated device

Country Status (1)

Country Link
CN (1) CN216001503U (en)

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