CN215997932U

CN215997932U - Intelligent pipe cleaner

Info

Publication number: CN215997932U
Application number: CN202122760227.4U
Authority: CN
Inventors: 张昆; 陈久会; 王建平; 康少华; 朱晓琳; 陈惠萍
Original assignee: Beijing Hkh Sci Tech Co ltd
Current assignee: Beijing Hkh Sci Tech Co ltd
Priority date: 2021-11-11
Filing date: 2021-11-11
Publication date: 2022-03-11
Anticipated expiration: 2031-11-11

Abstract

The utility model relates to an intelligence dredging pipe ware technical field specifically is intelligent dredging pipe ware. The utility model discloses it is high, the poor, the inconvenient technical problem who uses of reliability to solve the erroneous judgement rate. In order to solve the problem of the above-mentioned technique, the utility model provides an intelligent pig, the utility model discloses mainly by the pipeline, the supporting shoe, the odometer mechanism, two pigging leather cups and fixed plate are constituteed, it is inseparable to make the inner wall surface laminating of odometer wheel and pipeline through two telescopic effort of spring, the rotation flexibility of odometer wheel has been improved, reduce the possibility that the odometer wheel skidded, the degree of accuracy of data has been improved, modulate the infrasonic wave with mileage data through micro-processing data terminal, regard as the carrier with the infrasonic wave, send mileage information to detection terminal, can realize the true detection of pig distance, trail and clear away the wax deposition, if take place serious card when stifled, can use handheld terminal to find the accurate position of pig fast through the suggestion information that micro-processing data terminal gave in addition.

Description

Intelligent pipe cleaner

Technical Field

The utility model relates to an intelligence dredging pipe ware technical field specifically is intelligent dredging pipe ware.

Background

The pipeline cleaner is a special tool which is pushed by gas, liquid or pipeline conveying medium and is used for cleaning the pipeline, the pipeline cleaner can carry an electromagnetic transmitting device and a ground receiving instrument to form an electronic tracking system together, other matched accessories can be configured to complete various complex pipeline operation tasks, the tracking and positioning product of the pipeline cleaner is mainly based on the principles of radioactivity, machinery, acoustics, pressure, magnetics and the like, and can be divided into 3 types of indicators, positioners and trackers according to application occasions and using methods, and the existing pipeline cleaner has the following defects:

the existing mechanical tracking equipment of the pipe cleaner needs to be directly contacted with the pipe cleaner and needs to be arranged on a pipeline, so that the use is not flexible, the equipment can only be used as a passing indicator and cannot be used for tracking and positioning; the acoustic equipment has the advantage of long effective tracking distance, but the positioning accuracy is poor; the existing tracking and positioning system products have the defects of high misjudgment rate, poor reliability, inconvenience in use and the like, and further do not have a comprehensive technology for timely and accurately tracking and solving the paraffin removal problem.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an intelligent pipe cleaner is through setting up log journey mechanism to the problem of the erroneous judgement rate height, the reliability poor, the inconvenient use that proposes in solving above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: intelligent pipe cleaner, including pipeline, supporting shoe, log journey mechanism, two dredging pipe leather cups and fixed plate, the inside slidable mounting of pipeline has two dredging pipe leather cups, two the equal fixed mounting in inside of dredging pipe leather cup has the fixed plate, two fixed mounting has the support shell between the fixed plate, the left side one side fixed surface that the support shell was kept away from to the fixed plate installs the connecting block, the square groove has been seted up on the supporting shoe, the connecting block is inside the square groove, install log journey mechanism on the supporting shoe.

The odometer mechanism comprises an odometer wheel, a roller type mileage sensor, a rotating column, two supporting rods and connecting rods, wherein the supporting rods are fixedly mounted at the tops of the surfaces of two sides of the supporting block, the supporting rods are fixedly mounted at the tops of the two sides of the supporting block, a second connecting piece is mounted at one end, far away from the supporting block, of each supporting rod, a spring sleeve is fixedly mounted on each second connecting piece, a first connecting piece is fixedly mounted at the bottom end of each spring sleeve, the rotating column is mounted on the supporting block in a rotating mode, the connecting rods are fixedly mounted at the two ends of the rotating column, the first connecting pieces are rotatably mounted on the corresponding two connecting rods, and the odometer wheel is mounted at one end, far away from the rotating column, of each connecting rod in a rotating mode.

In order to record the rolling data of the odometer wheel and calculate the mileage, preferably, a roller type mileage sensor is fixedly mounted on one side surface of any one of the connecting rods.

In order to conveniently fix the supporting block and simultaneously facilitate disassembly and to facilitate later-period cleaning of accumulated wax, preferably, two screws are arranged on the supporting block and the connecting block in a penetrating manner through threads.

In order to provide power supply, preferably, the support shell is fixedly provided with an infrasonic wave generator, a microprocessing data terminal and a battery inside.

In order to collect and clean wax accumulated inside the pipeline, preferably, the opening directions of the two pigging leather cups face the odometer wheel.

In order to maximize the torsional moment of the odometer wheel so that the outer diameter of the odometer wheel approaches the inner diameter of the pipe, it is preferred that the ratio of the outer diameter of the odometer wheel to the inner diameter of the pipe is from 3:4 to 7: 8.

Compared with the prior art, the beneficial effects of the utility model are that:

(1) the utility model discloses be provided with the odometer mechanism, the effort through two spring sleeves makes the odometer wheel closely laminate with the inner wall surface of pipeline, has improved the rotation flexibility of odometer wheel, reduces the possibility that the odometer wheel skidded, has improved the degree of accuracy of data, modulates mileage data to the infrasonic wave through the microprocessing data terminal, regards the infrasonic wave as the carrier, sends mileage information to detection terminal, can realize the true detection of pig distance, trail and clear away wax deposition;

(2) the utility model discloses be provided with log mechanism and micro-processing data terminal, through setting up historical data record module among the micro-processing data terminal, send and receive ball inquiry module in batches, the failure analysis module, online tracking software carries out the early warning to the stifled phenomenon of various cards that the dredging pipe ware takes place at the operation in-process, promote, to management departments propelling movement early warning information at all levels under the necessary condition, if take place seriously when blocking, can use handheld terminal to find the accurate position of dredging pipe ware fast in addition through the suggestion information that micro-processing data terminal given, it is comparatively convenient to use, high reliability.

Drawings

FIG. 1 is a schematic sectional view of the front view of the present invention;

FIG. 2 is a schematic view of a three-dimensional structure of the pigging cup and the supporting shell of the present invention;

FIG. 3 is a schematic view of a portion of the enlarged structure of FIG. 1;

fig. 4 is a schematic front sectional view of the supporting shell of the present invention;

fig. 5 is a schematic view of the overlooking structure of the odometer wheel and the supporting block of the present invention.

In the figure: 1. a odometer wheel; 2. a support bar; 3. a pipeline; 4. a support housing; 5. cleaning a leather cup; 6. a fixing plate; 7. a support block; 8. rotating the column; 9. a connecting rod; 10. a roller type mileage sensor; 11. a spring sleeve; 12. a first connecting member; 13. a second connecting member; 14. a microprocessor data terminal; 15. a battery; 16. an infrasonic wave generator; 17. a screw; 18. and (4) connecting the blocks.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The first embodiment is as follows:

please refer to fig. 1-5, the intelligent pipe cleaner comprises a pipeline 3, a supporting block 7, a distance measuring mechanism, two pigging cups 5 and a fixing plate 6, wherein the two pigging cups 5 are slidably mounted inside the pipeline 3, the fixing plate 6 is fixedly mounted inside the two pigging cups 5, a supporting shell 4 is fixedly mounted between the two fixing plates 6, a connecting block 18 is fixedly mounted on the surface of one side, away from the supporting shell 4, of the left fixing plate 6, a square groove is formed in the supporting block 7, the connecting block 18 is clamped inside the square groove, and the distance measuring mechanism is mounted on the supporting block 7.

The odometer constructs including the odometer wheel 1, roller type mileage sensor 10, the post 8 rotates, two spinal branch vaulting poles 2 and connecting rod 9, the equal fixed mounting in 7 both sides of supporting shoe surface tops of supporting shoe has bracing piece 2, the one end that supporting shoe 7 was kept away from to two spinal branch vaulting poles 2 is all rotated and is installed second connecting piece 13, equal fixed mounting has spring sleeve 11 on two second connecting pieces 13, the equal fixed mounting in bottom of two spring sleeves 11 has first connecting piece 12, it runs through and installs the post 8 to rotate on the supporting shoe 7, the equal fixed mounting in both ends of post 8 has connecting rod 9 to rotate, two first connecting pieces 12 all rotate and install on two connecting rods 9 that correspond, the one end that post 8 was kept away from to two connecting rods 9 rotates and installs odometer wheel 1.

Example two:

The odometer mechanism comprises an odometer wheel 1, a roller type mileage sensor 10, a rotating column 8, two support rods 2 and connecting rods 9, wherein the top parts of the surfaces of two sides of a support block 7 are respectively and fixedly provided with the support rods 2, one ends of the two support rods 2, far away from the support block 7, are respectively and rotatably provided with a second connecting piece 13, the two second connecting pieces 13 are respectively and fixedly provided with a spring sleeve 11, the bottom ends of the two spring sleeves 11 are respectively and fixedly provided with a first connecting piece 12, the rotating column 8 is rotatably and penetratingly arranged on the support block 7, two ends of the rotating column 8 are respectively and fixedly provided with the connecting rods 9, the two first connecting pieces 12 are respectively and rotatably arranged on the corresponding two connecting rods 9, one ends of the two connecting rods 9, far away from the rotating column 8, are respectively and rotatably provided with the odometer wheel 1, in order to record the rolling data of the odometer wheel 1 and calculate mileage, one side surface of any one connecting rod 9 is fixedly provided with the roller type mileage sensor 10, in order to conveniently fix the supporting block 7 and simultaneously facilitate disassembly and clean accumulated wax at a later period, two screws 17 are arranged on the supporting block 7 and the connecting block 18 in a penetrating mode, in order to provide a power supply, an infrasonic wave generator 16, a micro-processing data terminal 14 and a battery 15 are fixedly arranged in the supporting shell 4, in order to facilitate collection and cleaning of the accumulated wax in the pipeline 3, the opening directions of the two cleaning leather cups 5 face the odometer wheel 1, in order to expand the torsion moment of the odometer wheel 1 as much as possible and enable the outer diameter of the odometer wheel 1 to be close to the inner diameter of the pipeline 3, and the ratio of the outer diameter of the odometer wheel 1 to the inner diameter of the pipeline 3 is 3:4-7: 8.

In the moving process, the odometer wheel 1 is in lap joint with the inner wall of the pipeline 3, the odometer wheel 1 is tightly attached to the surface of the inner wall of the pipeline 3 under the action force of the two spring sleeves 11, the rotating flexibility of the odometer wheel 1 is improved, the possibility of slipping of the odometer wheel 1 is reduced, the accuracy of data is improved, after accumulated wax is removed, the supporting block 7 is taken out through the screw 17, the accumulated wax is conveniently cleaned, the disassembly is convenient, the moving distance of the pipeline cleaner is recorded by the roller type mileage sensor 10, mileage data is modulated onto infrasonic waves through the microprocessing data terminal 14, the infrasonic waves are used as carriers, mileage information is sent to the detection terminal, and the real detection, tracking and accumulated wax removal of the pipeline cleaner distance can be realized.

The working principle is as follows: when two pigging leather cups 5 of the utility model move in the pipeline 3, the pigging leather cups 5 can effectively remove the wax deposit on the inner wall of the pipeline 3, the odometer wheel 1 is lapped with the inner wall of the pipeline 3 in the moving process, the odometer wheel 1 is tightly jointed with the inner wall surface of the pipeline 3 under the action of two spring sleeves 11, the rotation flexibility of the odometer wheel 1 is improved, the possibility of slipping of the odometer wheel 1 is reduced, the accuracy of data is improved, after the wax deposit is removed, the supporting block 7 is taken out through a screw 17, the cleaning of the wax deposit is convenient, the disassembly is convenient, the roller type odometer sensor 10 records the moving path of a pipe cleaner, the odometer data is modulated onto the infrasonic wave through a microprocessing data terminal 14, the infrasonic wave is used as a carrier, the odometer information is sent to a detection terminal, the system can realize real detection, tracking and accumulated wax removal of a pipeline cleaner route, the micro-processing data terminal (14) comprises a historical data recording module, a ball receiving and sending batch query module and a fault analysis module, early warning and lifting are carried out on various blockage phenomena of the pipeline cleaner in the operation process through online tracking software, early warning information is pushed to management departments at all levels under necessary conditions, and if serious blockage occurs, accurate positions of the pipeline cleaner can be found quickly through a handheld terminal through the prompt information given by the micro-processing data terminal (14).

It is well within the skill of those in the art to implement, without undue experimentation, the present invention does not relate to software and process improvements, as related to the circuit and electronic components and control modules.

In the description of the present invention, it is to be understood that the terms "center", "middle", "eccentric", "longitudinal", "lateral", "length", "width", "thickness", "height", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like indicate the orientation or positional relationship indicated based on the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. Intelligent pig, its characterized in that: the automatic cleaning device comprises a pipeline, a supporting block, a distance measuring mechanism, two pigging leather cups and a fixing plate, wherein the two pigging leather cups are slidably mounted inside the pipeline, the fixing plates are fixedly mounted inside the two pigging leather cups, a supporting shell is fixedly mounted between the two fixing plates, a connecting block is fixedly mounted on the surface of one side, away from the supporting shell, of the fixing plate on the left side, a square groove is formed in the supporting block, the connecting block is clamped inside the square groove, and the distance measuring mechanism is mounted on the supporting block;

2. The intelligent pipe pig according to claim 1, characterized in that: and one side surface of any one connecting rod is fixedly provided with a roller type mileage sensor.

3. The intelligent pipe pig according to claim 1, characterized in that: and two screws are arranged on the supporting block and the connecting block in a penetrating way through threads.

4. The intelligent pipe pig according to claim 1, characterized in that: an infrasonic wave generator, a microprocessing data terminal and a battery are fixedly arranged in the supporting shell.

5. The intelligent pipe pig according to claim 1, characterized in that: the opening directions of the two pigging leather cups face the odometer wheel.

6. The intelligent pipe pig according to claim 1, characterized in that: the ratio of the outer diameter of the odometer wheel to the inner diameter of the pipeline is 3:4-7: 8.