CN215992714U - Automatic kang feeding device for tobacco leaf baking - Google Patents
Automatic kang feeding device for tobacco leaf baking Download PDFInfo
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- CN215992714U CN215992714U CN202122346174.1U CN202122346174U CN215992714U CN 215992714 U CN215992714 U CN 215992714U CN 202122346174 U CN202122346174 U CN 202122346174U CN 215992714 U CN215992714 U CN 215992714U
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- kang
- fixed pulley
- tobacco
- automatic
- reducing motor
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Abstract
The utility model discloses a tobacco leaf toasts with automatic heatable brick bed device of going up. The utility model comprises a curing barn, wherein a speed reducing motor is arranged on the top of the curing barn, and two fixed pulleys I are respectively arranged on the front side and the rear side of the speed reducing motor; four steel wire ropes are connected to a winch of the speed reducing motor, and the four steel wire ropes respectively wind a fixed pulley and then penetrate into the curing barn to be connected with the cigarette hanging device. The utility model has the advantages of control is convenient, hangs the cigarette and goes up kang intensity low, and the security is high, conveniently adorns the cigarette and can save the cost.
Description
Technical Field
The utility model relates to a flue-cured tobacco technology field, especially a tobacco flue-curing is with automatic heatable brick bed device of going up.
Background
Tobacco leaf baking is an important link in flue-cured tobacco production, and going to a kang (binding fresh tobacco leaves with rods and then hanging the fresh tobacco leaves on a tobacco hanging beam of a baking room) is an important process in baking, and a wood board is thin and unsafe, and a thicker wood board is used as a springboard (workers stand on the board to go to the kang) all the year round. When the tobacco leaves are put on the kang, one end of the wood board is put on the tobacco hanging frame, the other end of the wood board is put in the groove of the inner wall, and workers stand on the springboard to hang the fresh tobacco leaves tied with the rods on the tobacco hanging frame. But the whole kang process still has problems, namely, the thick wood board is heavy, the floor is high, and the labor intensity is high during movement; secondly, the weight of each rod of fresh tobacco is 15kg to 25kg, and the labor intensity of manually putting the tobacco on a kang is particularly high; thirdly, when dew smoke and rain smoke go to a kang, water on the tobacco leaves flows into eyes of workers, and the tobacco leaves are extremely unsafe; because the tobacco loading height is higher and the tobacco loading is not changed, the tobacco loading of workers is not uniform, the tobacco loss is larger, and the quality of the baked tobacco is not guaranteed. Therefore, in the flue-cured tobacco factory building, the safety accidents caused by large and small upper kang can be caused every year at present, so that the wages of workers who independently go up the kang are increased gradually in a year, each kang is improved from 80 yuan to 160 yuan to 200 yuan, and the labor cost is greatly increased.
Therefore, there is a need for technical improvement in the existing way of putting tobacco leaves on a kang.
Disclosure of Invention
An object of the utility model is to provide a tobacco flue-curing is with automatic heatable brick bed device of going up. The utility model has the advantages of control is convenient, hangs the cigarette and goes up kang intensity low, and the security is high, conveniently adorns the cigarette and can save the cost.
Technical scheme
An automatic kang feeding device for tobacco leaf baking comprises a baking room, wherein a speed reducing motor is arranged on the top of the baking room, and two fixed pulleys I are respectively arranged on the front side and the rear side of the speed reducing motor; four steel wire ropes are connected to a winch of the speed reducing motor, and the four steel wire ropes respectively wind a fixed pulley and then penetrate into the curing barn to be connected with the cigarette hanging device.
In the automatic kang feeding device for tobacco baking, the tobacco hanging device comprises a tobacco hanging frame, and the top of the tobacco hanging frame is connected with four fixed pulley blocks; the steel wire rope penetrates into the curing barn to bypass the fixed pulley block and then is connected with the lifting lug.
In the automatic kang feeding device for tobacco leaf baking, the fixed pulley group comprises a fixed pulley II and a fixed pulley III.
In the automatic kang feeding device for tobacco baking, the tobacco hanging device comprises a cross beam, two ends of the cross beam are respectively connected with a stand column, and the stand columns are connected with the ground; the lifting lug is connected with the cross beam.
Advantageous effects
1. The utility model can make the cigarette hanging rack ascend and descend by controlling the speed reducing motor, and the control is convenient; the tobacco hanging frame can be controlled at a proper height every time when a user goes to a kang and leaves a tobacco, so that the labor reduction of workers is greatly reduced, safety accidents such as climbing up and down stairs and water falling on tobacco leaves are avoided, and the safety is high; the utility model has the advantages that the cigarette loading is convenient, and the quality of the cigarette is also guaranteed; under the condition of aforementioned a great deal of advantage, the utility model discloses can reduce current cost of digging a pit by a wide margin, realize increasing efficiency.
2. In the process of researching and developing the device, the inventor also provides the idea of lifting the cigarette hanging frame by hydraulic jacking, connecting the transmission shaft with the winch, installing the rail on the wall, the winch and the like, but according to the actual production environment, the technical directions do not meet the actual production condition. The device of parts such as string cigarette frame that constitutes through gear motor, wire rope, fixed pulley, lug, square steel that this application provided can satisfy the actual production condition, the utility model has the advantage that the practicality is good.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
fig. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic top view of the cigarette hanging rack;
FIG. 4 is a side view of the cigarette hanging rack;
FIG. 5 is a schematic structural view of a beam and column mounted curing barn.
The labels in the figures are: 1-speed reduction motor, 2-winch, 3-steel wire rope, 4-fixed pulley I, 5-T-shaped reinforcing rod, 6-tobacco hanging frame, 7-lifting lug, 8-fixed pulley II, 9-fixed pulley III, 10-cross beam, 11-upright post and 12-curing barn.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Examples are given. An automatic kang feeding device for tobacco leaf baking is shown in figures 1-4, a speed reducing motor 1 is arranged on the top of a baking room, and two fixed pulleys I4 are respectively arranged on the front side and the rear side of the speed reducing motor 1; four steel wire ropes 3 are connected to a winch 2 of the speed reducing motor 1, and the four steel wire ropes 3 respectively wind a fixed pulley I4 and then penetrate into the curing barn to be connected with the cigarette hanging device.
The speed reducing motor 1 selects the existing product with the winch 2, the power is switched on after the installation is finished, a user can switch on and off the speed reducing motor 1 through a controller of the product, the speed reducing motor rotates forwards and backwards, and the controller is a remote controller in the implementation process.
The utility model discloses need make four wire rope 3 go up and down simultaneously in step, correspond the utility model discloses a mechanism must be 2 wire rope 3 clockwise wire winding on capstan winch 2, 2 wire rope 3 anticlockwise wire winding on capstan winch 2 in addition.
The cigarette hanging device comprises a cigarette hanging frame 6, and the top of the cigarette hanging frame 6 is connected with four fixed pulley blocks; the steel wire rope 3 penetrates into the curing barn to bypass the fixed pulley block and then is connected with the lifting lug 7.
The structure of the cigarette hanging frame 6 is that in order to install four fixed pulley blocks, the top of the cigarette hanging frame 6 is also provided with fixed pulley block installation rods, preferably two fixed pulley block installation rods are provided, and two fixed pulley blocks are welded on the fixed pulley block installation rods respectively, as can be seen in fig. 3.
The cigarette hanging frame 6 is used for hanging cigarettes, the cigarette hanging cross rods are arranged on two sides of the cigarette hanging frame 6, and the structure of the cigarette hanging cross rods can be seen in fig. 4. A cigarette hanging cross bar is also arranged in the middle of the preferred cigarette hanging frame 6, and the structure of the cigarette hanging cross bar can be seen in fig. 3. When hanging cigarettes, two rows of cigarettes in parallel and two layers of cigarettes can be hung through the cigarette scraping frame.
The fixed pulley group comprises a second fixed pulley 8 and a third fixed pulley 9. The steel wire rope 3 penetrates into the curing barn and firstly bypasses the second fixed pulley 8, and then bypasses the third fixed pulley 9 and is connected with the lifting lug 7. In this way, the cigarette hanging frame 6 can be lifted and lowered more evenly.
The cigarette hanging device comprises a cross beam 10, two ends of the cross beam 10 are respectively connected with an upright post 11, and the upright posts 11 are connected with the ground; the lifting lug 7 is connected with a cross beam 10. Preferably, the vertical columns 11 are arranged on the side walls of the curing barn and the horizontal beams 10 are arranged on the top of the curing barn.
The speed reducing motor 1 is connected with a T-shaped reinforcing rod 5. The T-shaped reinforcing rod 5 is used for reinforcing the installation of the speed reducing motor 1.
Assuming that the starting position is the position shown in fig. 1, the working principle of the present invention is: starting the speed reducing motor 1, the speed reducing motor 1 drives the winch 2 to rotate, the four steel wire ropes 3 are slowly wound down from the winch 2, the steel wire ropes 3 in the curing barn are increased, the steel wire ropes 3 gradually wind around the fixed pulleys wound by the steel wire ropes under the gravity of the tobacco hanging frame 6, the tobacco hanging frame 6 stably and slowly descends under the synchronous action of the four steel wire ropes 3, the speed reducing motor 1 is stopped after the steel wire ropes descend to a proper position, and a worker can hang upper-layer tobacco on the tobacco hanging frame 6. After the cigarette hanging is finished, the speed reducing motor 1 is controlled to ascend, and after the speed reducing motor 1 ascends to a proper position, the speed reducing motor 1 is stopped.
For will the utility model discloses be applied to actually, the utility model discloses a main device and material all need to have further requirement, and preferred process and scheme are as follows:
(1) selection of electric speed reducer with winch:
(2) wire rope selection
(3) Fixed pulley selection
(4) Shackle material selection
(5) Selection of materials for cigarette hanging rack
(6) Selection of materials for the studs
(7) Selection of beam material
The specific shapes and parameters of the parts to be machined are summarized and formed by combining the selection conditions of the parts in the selection process and the actual requirements of convenient operation and considering safety aspects, and the following descriptions are made:
with above-mentioned material according to the utility model discloses the back is installed to the drawing, carries out in-service use, and the recruitment expense record is as follows:
a place: gathering countryside Liao Tungqi mountain baking workshops;
investigating the kang number: 1, the number of the active ingredients is 1;
the kang is all used: 0.5;
unit price: 90.00 yuan/kang;
the average cost of the kang: 45.00 yuan/kang.
Therefore, by using the utility model, the labor cost for each kang can be reduced from 200.00 Yuan to 45.00 Yuan, and the kang can be reduced by 155.00 Yuan.
The utility model discloses during the in-service use to lower heatable brick bed back tobacco leaf damage condition record as follows:
a place: gathering countryside Liao Tungqi mountain baking workshops;
investigating the kang number: 1, the number of the active ingredients is 1;
damaging tobacco leaves: 1.9 kg;
the unit price is 32.00 yuan/kg;
the equal damage cost of the kang: 60.80 yuan kang.
Implement the utility model discloses preceding, under the kang mode in the tradition, the tobacco leaf loss of every heatable brick bed is 149.85 yuan, uses the utility model discloses reduce to 60.80 yuan/heatable brick bed after.
Comprehensive analysis recruitment cost and tobacco leaf loss cost, the cost of heatable brick bed is 319.85 yuan/heatable brick bed traditionally, uses the utility model discloses the cost of going up the heatable brick bed is 105.8 yuan/heatable brick bed, the utility model discloses can save this increase 214.05 yuan/heatable brick bed.
The utility model discloses an economic benefits estimation
The kang groups 5, 290 and 1450 are located above 50 kang rooms in 2021 years in Shiqian county.
Go up heatable brick bed equipment cost: 18000.00 yuan for hoist, 5800.00 yuan for 23800.00 yuan. The 25 kang rooms need one set of equipment, 12 sets of equipment are needed in total, the cost is 285600.00 yuan, one set of equipment can be used for 10 years, the cost is 28560.00 yuan per year, and the cost per kang time is 19.69 yuan.
The calculated benefit is that the kang group of more than 50 kang in the county is baked for X times, the cost is saved and the efficiency is increased for each kang
＝1450*214.05
Becoming 310372.5 (yuan)
Use in full 50 heatable brick bed houses crowd in county and go up heatable brick bed equipment voluntarily, can add up for tobacco grower's use-saving cost of labor and reduction tobacco leaf loss: 31 ten thousand yuan/year, namely: the effect is increased by more than 31 ten thousand yuan per year.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (5)
1. The utility model provides a tobacco leaf is toasted with automatic heatable brick bed device of going up, includes roast room, its characterized in that: a speed reducing motor (1) is arranged on the top of the curing barn, and two fixed pulleys I (4) are respectively arranged on the front side and the rear side of the speed reducing motor (1); four steel wire ropes (3) are connected to a winch (2) of the speed reducing motor (1), and the four steel wire ropes (3) respectively wind a fixed pulley I (4) and then penetrate into the curing barn to be connected with the tobacco hanging device.
2. The automatic kang feeding device for tobacco flue-curing according to claim 1, wherein: the cigarette hanging device comprises a cigarette hanging frame (6), and the top of the cigarette hanging frame (6) is connected with four fixed pulley blocks; the steel wire rope (3) penetrates into the curing barn to bypass the fixed pulley block and then is connected with the lifting lug (7).
3. The automatic kang feeding device for tobacco flue-curing according to claim 2, wherein: the fixed pulley group comprises a second fixed pulley (8) and a third fixed pulley (9).
4. The automatic kang feeding device for tobacco flue-curing according to claim 1, wherein: the cigarette hanging device comprises a cross beam (10), two ends of the cross beam (10) are respectively connected with an upright post (11), and the upright posts (11) are connected with the ground; the lifting lug (7) is connected with the cross beam (10).
5. The automatic kang feeding device for tobacco flue-curing according to claim 1, wherein: the speed reducing motor (1) is connected with the T-shaped reinforcing rod (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122346174.1U CN215992714U (en) | 2021-09-27 | 2021-09-27 | Automatic kang feeding device for tobacco leaf baking |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122346174.1U CN215992714U (en) | 2021-09-27 | 2021-09-27 | Automatic kang feeding device for tobacco leaf baking |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215992714U true CN215992714U (en) | 2022-03-11 |
Family
ID=80584028
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122346174.1U Expired - Fee Related CN215992714U (en) | 2021-09-27 | 2021-09-27 | Automatic kang feeding device for tobacco leaf baking |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215992714U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115281360A (en) * | 2022-08-09 | 2022-11-04 | 湖南省烟草公司常德市公司 | Automatic kang feeding device for tobacco leaf baking |
-
2021
- 2021-09-27 CN CN202122346174.1U patent/CN215992714U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115281360A (en) * | 2022-08-09 | 2022-11-04 | 湖南省烟草公司常德市公司 | Automatic kang feeding device for tobacco leaf baking |
| CN115281360B (en) * | 2022-08-09 | 2023-10-03 | 湖南省烟草公司常德市公司 | Automatic kang feeding device for tobacco leaf baking |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220311 |
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| CF01 | Termination of patent right due to non-payment of annual fee |