CN215979878U - Double-power compressor based on planetary gear accelerator - Google Patents

Double-power compressor based on planetary gear accelerator Download PDF

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Publication number
CN215979878U
CN215979878U CN202220210859.5U CN202220210859U CN215979878U CN 215979878 U CN215979878 U CN 215979878U CN 202220210859 U CN202220210859 U CN 202220210859U CN 215979878 U CN215979878 U CN 215979878U
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China
Prior art keywords
planetary gear
compressor
belt pulley
bearing
motor
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CN202220210859.5U
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Chinese (zh)
Inventor
刘达
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Shandong Kaijin Electromechanical Technology Co ltd
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Shandong Kaijin Electromechanical Technology Co ltd
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Priority to CN202220210859.5U priority Critical patent/CN215979878U/en
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Publication of CN215979878U publication Critical patent/CN215979878U/en
Priority to PCT/CN2022/139460 priority patent/WO2023142760A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B35/00Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/02Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C23/00Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
    • F04C23/02Pumps characterised by combination with or adaptation to specific driving engines or motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C28/00Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H1/00Toothed gearings for conveying rotary motion
    • F16H1/28Toothed gearings for conveying rotary motion with gears having orbital motion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H37/00Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
    • F16H37/02Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings

Abstract

The utility model relates to a double-power compressor based on a planetary gear accelerator, which belongs to the technical field of vehicle air conditioners and comprises a compressor shell, a belt wheel mechanism, an end cover, a compression mechanism, a sun wheel rotating driving shaft and a motor mechanism, wherein the compression mechanism is arranged in the compressor shell and compresses fluid by virtue of rotary motion; the compression mechanism is connected with the motor mechanism and the belt pulley mechanism through a sun wheel rotating driving shaft; the belt wheel mechanism is connected with a sun wheel rotation driving shaft through a planetary gear accelerator; the belt pulley mechanism comprises a belt pulley and an electromagnetic clutch used for controlling the attraction and the rotation of the belt pulley. The double-power compressor based on the planetary gear accelerator disclosed by the utility model has the advantages that the belt pulley and the motor share one group of scroll plates, so that the discharge capacity and the required installation space of the required compressor are reduced on the basis of realizing two driving modes, and the technical effects of energy conservation and light weight of the compressor are further realized.

Description

Double-power compressor based on planetary gear accelerator
Technical Field
The utility model relates to the technical field of vehicle air-conditioning compressors, in particular to a double-power compressor based on a planetary gear accelerator.
Background
The vehicle air-conditioning compressor of the existing fuel vehicle is mechanically driven by a belt pulley and can work only in the running state of an engine; under the parking condition, the vehicle is shut down based on the requirements of saving oil or reducing engine noise and the like, so that the problem that an air conditioner cannot be used for cooling under the condition that the engine stops rotating is caused.
The prior art discloses a speed reduction clutch mechanism and a motor transmission device (application number 2020216552489) of an electrified double-drive automobile air conditioner compressor, which comprises a compressor shell, a belt pulley, an end cover, a planetary gear reducer, a ratchet clutch, a motor and a scroll type compression mechanism, wherein the planetary gear reducer, the ratchet clutch, the motor and the scroll type compression mechanism are arranged in the compressor shell; the output end of the belt pulley is connected with a main shaft of the compressor; the output end of the motor is connected with the main shaft of the compressor through a planetary gear reducer and a ratchet clutch. Although the motor and the belt pulley share the same compressor mechanism, the effects of light weight and installation space saving are achieved, but the following disadvantages exist: in order to match with the low rotating speed of the engine, the integrated double-power compressor needs to select a large-displacement compressor, so that resource waste exists.
Therefore, a reasonable-design energy-saving double-power compressor is needed.
Disclosure of Invention
The utility model aims to provide a double-power compressor based on a planetary gear accelerator, which overcomes the defect that a large-displacement compression mechanism is required to be adopted in the double-power compressor.
In order to achieve the above object, the present invention provides a dual-power compressor based on a planetary gear accelerator, which comprises a compressor housing, a belt wheel mechanism, an end cover, a compression mechanism arranged in the compressor housing and used for compressing fluid by means of rotation motion, a sun wheel rotation driving shaft connected to the compression mechanism, and a motor mechanism arranged on the sun wheel rotation driving shaft in a penetrating way;
the compression mechanism is connected with the motor mechanism and the belt pulley mechanism through a sun wheel rotating driving shaft; the belt wheel mechanism is connected with the planetary gear accelerator through a planetary gear retainer input shaft; the belt pulley mechanism comprises a belt pulley and an electromagnetic clutch for controlling the belt pulley to pull in and rotate;
the device also comprises a control unit for controlling the belt wheel mechanism, the motor mechanism and the compression mechanism.
Further, preferably, the planetary gear accelerator includes a sun gear, a planet gear, a ring gear, a planet carrier, and a planet carrier input shaft; the gear ring is in interference fit with the compressor shell, the planet wheel is connected with the electromagnetic clutch through the input shaft of the planet wheel retainer, and the belt pulley drives the input shaft of the planet wheel retainer to rotate after being attracted by the electromagnetic clutch; the sun gear is integrally connected with the sun gear rotation driving shaft.
Further, preferably, the electromagnetic clutch is a friction type electromagnetic clutch, and comprises a sucker, an electromagnetic coil and an elastic element, wherein the electromagnetic coil is used for controlling the sucker to be attracted to or separated from the belt pulley; wherein the content of the first and second substances,
the belt pulley is connected with the compressor shell in a rolling mode through a belt pulley bearing, the electromagnetic coil is arranged between the belt pulley and the compressor shell, the sucker is arranged in the direction parallel to a wheel shaft of the belt pulley, and the input shaft of the planet wheel retainer is connected with the sucker through an elastic element.
Further, preferably, the motor mechanism is connected with the sun gear rotation driving shaft through a transmission assembly for preventing a rotor of the motor mechanism from rotating reversely, wherein the transmission assembly comprises a one-way bearing, a bearing sleeve and a needle bearing, and the one-way bearing, the bearing sleeve and the needle bearing are sequentially sleeved on the sun gear rotation driving shaft.
Further, preferably, the bearing sleeve includes a sleeve portion and a stepped portion having a diameter larger than that of the sleeve portion; the sleeve portion has an outer surface and an inner surface; the output end of the motor mechanism is connected with the outer surface of the sleeve part; the sun wheel rotating driving shaft is in rolling connection with the inner surface of the sleeve part through a needle bearing; an annular first step surface for abutting against the one-way bearing is formed at the boundary of the step part and the sleeve part; the inner ring of the one-way bearing is fixedly connected with the sun wheel rotating driving shaft, and the outer ring of the one-way bearing is fixedly connected with the step part.
Further, preferably, the belt wheel mechanism is sleeved on a planet wheel retainer input shaft coated with a compressor shell, and the compressor shell is in rolling connection with the planet wheel retainer input shaft; the motor mechanism comprises a stator and a rotor with built-in magnetic steel, the stator is in interference fit with the compressor shell, and the rotor is fixedly connected with the outer surface of the sleeve part of the bearing sleeve.
Further, preferably, the control unit includes a motor controller for controlling energization of a stator of the motor mechanism so that the stator generates reluctance torque to a rotor of the motor mechanism to prevent the rotor from rotating.
Further, preferably, the control unit further comprises an overload prevention module for separating the electromagnetic clutch from the pulley when the engine speed exceeds a set speed threshold.
Further, preferably, the control unit further comprises a power switching module, and the power switching module is configured to switch the motor mechanism as a power source of the compression mechanism when the separation time of the electromagnetic clutch from the belt pulley exceeds a set time threshold and the engine speed exceeds a set speed threshold.
As described above, according to the dual-power compressor based on the planetary gear accelerator, the belt wheel mechanism, the compression mechanism, the sun wheel rotating driving shaft and the motor mechanism are coaxially arranged, so that the compressor has two driving modes; the beneficial effects are as follows:
1) the belt pulley and the motor mechanism share one group of scroll plates, and the purpose of improving the rotating speed of the scroll plates is achieved through the planetary gear accelerator, so that the working state of the compressor can be quickly switched under two modes of electric and engine belt pulley transmission, and the refrigerating effect is not influenced when the compressor with smaller displacement is adopted.
2) The one-way bearing or the motor controller is adopted to realize that the rotor is static in the transmission of the belt pulley, the phenomenon that the power of the engine is lost due to the reluctance torque generated by the rotation of the rotor is avoided, the independent operation of two driving modes is realized, the extra power loss is avoided, and the maximization of the utilization of the belt pulley power is realized.
Drawings
Other objects and results of the present invention will become more apparent and more readily appreciated as the same becomes better understood by reference to the following description and appended claims, taken in conjunction with the accompanying drawings. In the drawings:
FIG. 1 is a schematic diagram illustrating the control principle of a planetary gear accelerator based dual power compressor according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a planetary gear accelerator-based dual power compressor according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a control unit of a planetary gear accelerator-based dual power compressor according to an embodiment of the present invention.
Wherein, 1, a fuel engine; 2. a belt pulley mechanism; 21. a belt pulley; 22. an electromagnetic clutch; 221. a suction cup; 222. an electromagnetic coil; 223. an elastic element; 224. a nut; 225. a belt bearing; 3. a compression mechanism; 31. a sun gear rotation drive shaft; 4. an engine pulley; 5. a motor mechanism; 51. a stator; 52. a rotor; 53. magnetic steel; 6. a belt; 7. a control unit; 71. a motor controller; 72. an overload prevention module; 73. a power switching module; 8. a compressor housing; 9. an end cap; 10. a transmission assembly; 101. a one-way bearing; 102. a bearing housing; 1021. a sleeve portion; 1022. a step portion; 1023. a first step surface; 103. A needle bearing; 11. a planetary gear accelerator; 1101. a ring gear; 1102. a planet wheel; 1103. planet wheel holder input shaft.
Detailed Description
In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of one or more embodiments. It may be evident, however, that such embodiment(s) may be practiced without these specific details. In other instances, well-known structures and devices are shown in block diagram form in order to facilitate describing one or more embodiments.
It should be noted that in the description of the present invention, it is to be understood that the terms "central", "lateral", "upper", "lower", "front", "end", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be construed as limiting the utility model. While "connection" and "fixed connection" and variations thereof refer to coaxial and synchronous connections in which the two connected components cannot move relative to each other (e.g., a connection formed by a coupled connection and a flat key) or a spline and collar, or a rear drive connection having a fixed speed ratio (e.g., a drive connection through a gear, pulley, or sprocket).
Various embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
Fig. 1 schematically illustrates the control principle of a planetary gear accelerator-based dual power compressor according to an embodiment. Fig. 1 is a schematic diagram illustrating a control principle of a dual-power compressor based on a planetary gear accelerator according to an embodiment of the present invention; as shown in fig. 1, in the application scenario of the dual-power compressor of the vehicle air conditioner, the fuel engine 1 drives the engine pulley 4 to rotate, and the engine pulley 4 is connected with the belt mechanism 2 through the belt 6. The control unit 7 controls the fuel engine 1, the motor mechanism 5 and the compression mechanism 3; wherein the control unit 7 is composed of a hardware part and a software part. The hardware part is a controller with an MCU control chip, sensors, and multiple channels for digital and analog outputs and inputs. Specifically, the control unit 7 collects various variable parameters by controlling the operation of the whole system through the sensing and control device. The software program achieves the purpose of automatic regulation and control through a communication protocol. The control unit collects the operating parameters and control parameters of the compressor and the fuel engine 1 and the electric machine mechanism 5 and outputs control signals according to the parameters, and all the components to be controlled are connected through signal lines or control lines.
The motor mechanism 5 is connected with the compression mechanism 3 through a one-way bearing 101, and the belt pulley mechanism 2 comprises a belt pulley 21 and an electromagnetic clutch 22; the belt mechanism 2 is connected to the compression mechanism 3 through a planetary gear accelerator 11, and further, the planetary gear accelerator 11 is connected to an electromagnetic clutch 22 of the belt mechanism 2. Here, as an alternative example of the planetary gear accelerator, the planetary gear mechanism may be a single-row NGW or NW planetary gear mechanism, or may be two or more rows of planetary gear mechanisms connected in series. And the electromagnetic clutch is used for performing clutch action in response to a control signal from the control unit.
Specifically, the belt 6 of the fuel engine 1 is in transmission connection with the belt pulley mechanism 2; and the belt mechanism 2 is connected to the compression mechanism 3 via the planetary gear accelerator 11. The electric power source of the motor mechanism 5 may be a storage battery or other additional generator.
Fig. 2 schematically illustrates a structure of the planetary gear accelerator-based dual power compressor according to an embodiment. Fig. 2 is a schematic structural diagram of a dual-power compressor based on a planetary gear accelerator according to an embodiment of the present invention; as shown in figure 2 of the drawings, in which,
the double-power compressor system comprises a compressor shell 8, a belt wheel mechanism 2, an end cover 9, a compression mechanism 3 which is arranged in the compressor shell 8 and compresses fluid by means of rotary motion, a sun wheel rotary driving shaft 31 connected to the compression mechanism 3 and a motor mechanism 5 which penetrates through the sun wheel rotary driving shaft 31; the compression mechanism 3 is connected with the motor mechanism 5 and the belt pulley mechanism 2 through a sun wheel rotating driving shaft 31; wherein the belt wheel mechanism 2 is connected with the sun wheel rotating driving shaft 31 through the planetary gear accelerator 11; the belt pulley mechanism 2 comprises a belt pulley 21 and an electromagnetic clutch 22 for controlling the belt pulley 21 to pull in and rotate; and a control unit 7 for controlling the belt pulley mechanism 2, the motor mechanism 5 and the compression mechanism 3. The sun gear rotation driving shaft is an eccentric shaft.
In a particular embodiment, the planetary gear accelerator 11 comprises a sun rotary drive shaft 31, planet wheels 1102, a ring gear 1101, a planet cage and a planet cage input shaft 1103; the gear ring 1101 is in interference fit with the compressor housing 8, the planet wheel 1102 is connected with the electromagnetic clutch 22 through the planet wheel holder input shaft 1103, and the belt pulley 21 drives the planet wheel holder input shaft 1103 to rotate after being attracted by the electromagnetic clutch 22.
It should be noted that the electromagnetic clutch may be a friction type electromagnetic clutch or a cog type electromagnetic clutch; the input shaft of the planet wheel retainer is an integrated input shaft of the planet wheel retainer.
In order to further improve the working efficiency of the compressor, the electromagnetic clutch 22 is a friction type electromagnetic clutch, and comprises a suction cup 221, an electromagnetic coil 222 for controlling the suction cup 221 to be attracted to or separated from the belt pulley 21, an elastic element 223 and a nut 224 for fixing; the pulley 21 is connected to the compressor housing 8 by a pulley bearing 225, the electromagnetic coil 222 is disposed between the pulley 21 and the compressor housing 8, the suction cup 221 is disposed in the direction parallel to the wheel axis of the pulley 21, and the planet carrier input shaft 1103 is connected to the suction cup 221 by an elastic member 223.
Taking a scroll compressor in a truck compressor as an example, the rotating speed of a fuel engine in a normal running process is 1600-2200 r/min, the problem of leakage of a scroll fluid needs to be considered, the refrigerating capacity requirement needs to be ensured, and meanwhile, the belt wheel compressor needs to be designed to have a large displacement of 70cc or even 120cc because the output rotating speed of the fuel engine is low; when the rotating speed of the fuel engine is constant, the technical effect of increasing the rotating speed of the scroll by 3-5 times can be achieved by adding the planetary gear accelerator, and if the refrigerating capacity is equal to 70-120 cc, the discharge capacity of a matched compressor can be reduced to 20-35 cc. For example, when the displacement of the compressor is reduced to 20cc, even if the fuel engine is in idle speed (for example, the fuel engine is idle at 500rpm, the planetary gear accelerator is input at low speed, and the rotating speed of the scroll plate is increased by 3 times through the planetary gear accelerator, so that the rotating speed of the scroll plate reaches 1500 rpm), the conditions that the fluid leakage of the scroll plate and the refrigerating capacity is insufficient due to the low rotating speed of the fuel engine can not be generated, and the problem that the required refrigerating capacity can be met by offsetting the fluid leakage in the low rotating speed through increasing the displacement of the scroll compressor is fundamentally solved.
In a specific embodiment, in order to prevent the rotor 52 of the motor mechanism 5 from rotating in the reverse direction, the motor mechanism 5 and the sun gear rotation driving shaft 31 are provided with one-way bearings 101. The one-way bearing, i.e. the overrunning clutch, also referred to as one-way clutch, may be a wedge, ratchet or roller clutch or the like, wherein the one-way clutch has an optimal technical performance. Specifically, the bearing housing 102 is subjected to axial forces that may be experienced. Specifically, the motor mechanism 5 is connected to the sun gear rotation driving shaft 31 through a transmission assembly 10 for preventing the rotor of the motor mechanism from rotating reversely, wherein the transmission assembly 10 includes a one-way bearing 101, a bearing housing 102 and a needle bearing 103, and the one-way bearing 101, the bearing housing 102 and the needle bearing 103 are sequentially sleeved on the sun gear rotation driving shaft 31. The bearing sleeve 102 includes a sleeve portion 1021 and a step portion 1022 having a diameter larger than the sleeve portion 1021; the sleeve portion 1021 has an outer surface and an inner surface; the output end of the motor mechanism 5 is connected with the outer surface of the sleeve part 1021; the sun gear rotation drive shaft 31 is connected to the inner surface of the sleeve portion 1021 by a needle bearing 103 in a rolling manner; an annular first step surface 1023 for abutting against the one-way bearing is formed at the boundary of the step part 1022 and the sleeve part 1021; the inner ring of the one-way bearing 101 is fixedly connected to the sun gear rotation drive shaft 31, and the outer ring of the one-way bearing 101 is fixedly connected to the step part 1022. The modified step part 1022 as the present embodiment is extended outward to form a ring-shaped second step surface (not shown in the drawings), and the second step surface is connected with a damper (not shown in the drawings) for increasing the rotational resistance of the bearing housing. The belt pulley mechanism 2 is sleeved on a sun wheel rotating driving shaft 31 coated with a compressor shell 8, and the compressor shell 8 is in rolling connection with the sun wheel rotating driving shaft 31; the motor mechanism 5 includes a stator 51 and a rotor 52 with a built-in magnetic steel 53, the stator 51 is in interference fit with the compressor housing 8, and the rotor 52 is fixedly connected with the outer surface of the sleeve portion 1021 of the bearing housing 102. The stator and the rotor are combined to constitute a motor drive mechanism, the sun gear rotation drive shaft 31 is inserted into the rotor 52 and connected to the rotor 52, and the rotor 52 rotates integrally with the sun gear rotation drive shaft 31.
By adopting the one-way bearing 101, when the pulley 21 is used as power transmission scene, the rotor 52 part of the motor mechanism 5 does not generate relative motion when the pulley 21 is used for transmission through the one-way bearing 101, and further does not generate reluctance torque to lose the power of a fuel engine; when the electromagnetic clutch 22 of the belt pulley mechanism 2 is in the idle running state of power failure in the scene of the motor mechanism 5 as power transmission, the rotor 52 of the motor mechanism normally runs, and the forward rotation locking action of the one-way bearing 101 drives the sun gear to rotate the driving shaft 31 to perform the refrigeration work of driving the scroll plate, so that the compressor normally runs.
In another specific embodiment, in order to prevent the rotor 52 of the motor mechanism 5 from rotating reversely, the motor controller 71 may be modified to control the stator 51 of the motor mechanism 5 to be energized, so that the stator 51 generates reluctance torque to the rotor 52 of the motor mechanism 5 to prevent the rotor 52 from rotating.
Specifically, any two or three phases of the three phase lines of the stator 51 of the motor mechanism 5 are controlled to be conducted through the motor controller 71, so that the stator 51 generates a reinforced magnetic resistance to the rotor 52, and the phenomenon that the one-way bearing 101 is overtaken and not separated during the high-speed operation of the belt pulley mechanism 2 is further eliminated. Wherein the motor controller is an electronic circuit for controlling the permanent magnet motor. In short, in the dual-power compressor based on the planetary gear accelerator, in which the belt pulley and the permanent magnet motor share one set of scroll plate, under the scene of using the belt pulley as a power source, the controller brakes the rotor of the motor mechanism, so as to achieve the technical effect that the rotor has reluctance torque relative to the stator.
Fig. 3 illustrates the structure of the control unit of the planetary gear accelerator-based dual power compressor according to one embodiment. Fig. 3 is a schematic structural diagram of a control unit of a planetary gear accelerator-based dual power compressor according to an embodiment of the present invention; as shown in figure 3 of the drawings,
the control unit 7 includes a motor controller 71 for controlling the stator 51 of the motor mechanism 5 to be energized so that the stator 51 generates reluctance torque to the rotor 52 of the motor mechanism 5 to prevent the rotor 52 from rotating.
The control unit 7 further comprises an overload prevention module 72 for disengaging the electromagnetic clutch 22 from the pulley 21 when the rotational speed of the fuel engine 1 exceeds a set rotational speed threshold. In a specific embodiment, still taking a truck as an example, in a scene of acceleration or climbing of the truck, the rotation speed of the fuel engine can reach 6000 to 7000r/min, and after the acceleration by the planetary gear accelerator, the rotation speed can reach 21000rpm, which is obviously beyond the bearing range of the compressor. In order to protect the compressor, after detecting that the rotation speed of the fuel engine exceeds the set rotation speed threshold value of 2000rpm, the overload prevention module 72 controls the electromagnetic clutch 22 to be disconnected, that is, when the rotation speed of the fuel engine is higher than the set value, the compressor stops working, and the air conditioner is temporarily stopped. And the problem of high rotating speed of the planetary gear after acceleration caused by torque input of the fuel engine is further solved.
The control unit 7 further comprises a power switching module 73, wherein the power switching module 73 is used for switching the motor mechanism 5 as a power source of the compression mechanism 3 when the separation time of the electromagnetic clutch 22 and the belt pulley 21 exceeds a set time threshold and the rotating speed of the fuel engine 1 exceeds a set rotating speed threshold. Still taking the truck as an example, because the fuel engine speed is too high, the electromagnetic clutch 22 is turned off, causing the compressor to stop operating, temporarily deactivating the air conditioner. To further ensure comfort in the cabin, a time threshold for the compressor deactivation time is set, such as 3 minutes. If the off time of the electromagnetic clutch 22 reaches the set time threshold value of 3min, the detected rotating speed of the fuel engine is still higher than 2000 rpm; the electric mechanism 5 is directly started to carry out compressor refrigeration until the rotating speed drop value of the fuel engine is below the set rotating speed threshold value.
According to the double-power compressor based on the planetary gear accelerator, the belt wheel mechanism, the compression mechanism, the sun wheel rotating driving shaft and the motor mechanism are coaxially arranged, so that the compressor has two driving modes; the belt pulley and the motor mechanism share one set of scroll plate, and the effect of improving the rotating speed of the scroll plate is achieved through the planetary gear accelerator, so that the compressor with smaller displacement is adopted on the premise of not influencing the using effect, and the working state of the compressor can be rapidly switched between an electric mode and a fuel engine belt pulley transmission mode. Through adopting one-way bearing or adopting machine controller to realize that the rotor rotates in belt pulley transmission, stopped because of the phenomenon that produces magnetic resistance moment of torsion loss fuel engine power, and then realized two kinds of driving method's independent function, motor rotor rotates when having avoided adopting belt pulley drive, and then has avoided extra power loss, realizes the maximize of band pulley power utilization, has reduce cost, realizes the whole lightweight of device, the technological effect of easily installing. Furthermore, a dual power compressor based on a planetary gear accelerator of the present invention can be implemented in a dual power compressor model of the prior art without extensive retrofitting. Thus, the cost of developing a new compressor model and retrofitting an existing compressor is reduced.
While the foregoing disclosure shows illustrative embodiments of the utility model, it should be noted that various changes and modifications could be made herein without departing from the scope of the utility model as defined by the appended claims. In accordance with the structures of the embodiments of the utility model described herein, the constituent elements of the claims can be replaced with any functionally equivalent elements. Therefore, the scope of the present invention should be determined by the contents of the appended claims.

Claims (9)

1. A double-power compressor based on a planetary gear accelerator is characterized in that,
the device comprises a compressor shell, a belt wheel mechanism, an end cover, a compression mechanism, a sun wheel rotating driving shaft and a motor mechanism, wherein the compression mechanism is arranged in the compressor shell and compresses fluid by means of rotary motion;
the compression mechanism is connected with the motor mechanism and the belt pulley mechanism through the sun wheel rotating driving shaft; wherein the belt wheel mechanism is connected with the sun wheel rotation driving shaft through a planetary gear accelerator; the belt pulley mechanism comprises a belt pulley and an electromagnetic clutch for controlling the belt pulley to rotate in an attraction manner;
the planetary gear accelerator comprises a sun gear, a planet gear, a gear ring, a planet retainer and a planet retainer input shaft; the planetary gear is connected with the electromagnetic clutch through the input shaft of the planetary gear retainer, and the belt pulley drives the input shaft of the planetary gear retainer to rotate after being sucked by the electromagnetic clutch; the sun wheel is integrally connected with the sun wheel rotating driving shaft;
the device also comprises a control unit for controlling the belt wheel mechanism, the motor mechanism and the compression mechanism.
2. The dual power compressor based on planetary gear accelerator as claimed in claim 1,
the gear ring is in interference fit with the compressor shell.
3. The planetary gear accelerator-based hybrid compressor as claimed in claim 1, wherein the electromagnetic clutch is a friction electromagnetic clutch, and comprises a suction cup, an electromagnetic coil for controlling the suction cup to be engaged with or disengaged from the pulley, and an elastic element; wherein the content of the first and second substances,
the belt pulley is in rolling connection with the compressor shell through a belt pulley bearing, the electromagnetic coil is arranged between the belt pulley and the compressor shell, the suckers are arranged in the direction parallel to a wheel shaft of the belt pulley, and an input shaft of the planet wheel retainer is connected with the suckers through the elastic elements.
4. The planetary gear accelerator-based hybrid compressor according to claim 1, wherein the motor mechanism is connected with the sun rotary drive shaft through a transmission assembly for preventing the rotor of the motor mechanism from rotating reversely, wherein the transmission assembly comprises a one-way bearing, a bearing housing and a needle bearing, and the one-way bearing, the bearing housing and the needle bearing are sequentially sleeved on the sun rotary drive shaft.
5. The dual power compressor based on planetary gear accelerator as claimed in claim 4,
the bearing sleeve comprises a sleeve part and a step part with the diameter larger than that of the sleeve part; the sleeve portion having an outer surface and an inner surface; the output end of the motor mechanism is connected with the outer surface of the sleeve part; the sun gear rotary drive shaft is in rolling connection with the inner surface of the sleeve portion through the needle roller bearing; an annular first step surface for abutting against the one-way bearing is formed at the boundary of the step part and the sleeve part; the inner ring of the one-way bearing is fixedly connected with the sun wheel rotating driving shaft, and the outer ring of the one-way bearing is fixedly connected with the step part.
6. A planetary gear accelerator based dual power compressor according to claim 5,
the belt pulley mechanism is sleeved on a planet wheel retainer input shaft coated with a compressor shell, and the compressor shell is in rolling connection with the planet wheel retainer input shaft; the motor mechanism comprises a stator and a rotor with built-in magnetic steel, the stator is in interference fit with the compressor shell, and the rotor is fixedly connected with the outer surface of the sleeve part of the bearing sleeve.
7. A planetary gear accelerator based hybrid compressor according to claim 1, wherein the control unit comprises a motor controller for controlling the stator of the motor mechanism to be energized so that the stator generates reluctance torque to the rotor of the motor mechanism to prevent the rotor from rotating.
8. A planetary gear accelerator based dual power compressor according to claim 1 or 7, characterized in that the control unit further comprises an overload prevention module for disengaging the electromagnetic clutch from the pulley when the engine speed exceeds a set speed threshold.
9. A planetary gear accelerator based hybrid compressor according to claim 8, wherein the control unit further comprises a power switching module for switching the motor mechanism as the power source of the compression mechanism when the disengagement time of the electromagnetic clutch from the pulley exceeds a set time threshold and the engine speed exceeds a set speed threshold.
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PCT/CN2022/139460 WO2023142760A1 (en) 2022-01-26 2023-01-12 Dual-power compressor based on planetary gear accelerator

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023142760A1 (en) * 2022-01-26 2023-08-03 山东楷晋机电科技有限公司 Dual-power compressor based on planetary gear accelerator

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Publication number Priority date Publication date Assignee Title
JP3956460B2 (en) * 1997-07-24 2007-08-08 株式会社デンソー Combined compression device
JP2002120552A (en) * 2000-10-17 2002-04-23 Toyota Industries Corp Power generating and moving system
JP2004068805A (en) * 2002-06-14 2004-03-04 Toyota Industries Corp Hybrid compressor system
CN111734629A (en) * 2020-08-11 2020-10-02 山东永申机电科技有限公司 Speed reduction clutch mechanism and motor transmission device of electrified double-drive automobile air conditioner compressor
CN113236564B (en) * 2021-06-16 2024-01-12 山东楷晋机电科技有限公司 Control method for preventing motor rotor from rotating for double-power compressor
CN215979878U (en) * 2022-01-26 2022-03-08 山东楷晋机电科技有限公司 Double-power compressor based on planetary gear accelerator

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023142760A1 (en) * 2022-01-26 2023-08-03 山东楷晋机电科技有限公司 Dual-power compressor based on planetary gear accelerator

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