CN215975535U - Cullet clearance mechanism under toughened glass line air grid - Google Patents
Cullet clearance mechanism under toughened glass line air grid Download PDFInfo
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- CN215975535U CN215975535U CN202122259907.8U CN202122259907U CN215975535U CN 215975535 U CN215975535 U CN 215975535U CN 202122259907 U CN202122259907 U CN 202122259907U CN 215975535 U CN215975535 U CN 215975535U
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- Prior art keywords
- air grid
- cullet
- collecting box
- box
- air
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- 239000006063 cullet Substances 0.000 title claims abstract description 32
- 239000005341 toughened glass Substances 0.000 title claims abstract description 11
- 230000010405 clearance mechanism Effects 0.000 title claims description 3
- 230000007246 mechanism Effects 0.000 claims abstract description 51
- 238000004140 cleaning Methods 0.000 claims abstract description 40
- 239000011521 glass Substances 0.000 claims abstract description 25
- 230000033001 locomotion Effects 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000009471 action Effects 0.000 abstract description 4
- 238000001816 cooling Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000010408 sweeping Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
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Abstract
The utility model discloses a toughened glass line air grid lower broken glass cleaning mechanism which comprises a rack, wherein a conveying roller way is arranged in the middle of the rack, an upper air grid and a lower air grid are respectively arranged above and below the conveying roller way, a collecting box is arranged below the lower air grid, two ends of the bottom of the collecting box are respectively hinged with a telescopic cylinder, and a pressure sensor is fixedly arranged on the lower surface of the collecting box; and the upper surface of the lower air grid is provided with a cleaning assembly. According to the utility model, through the matched arrangement of the telescopic cylinder, the collection box and the pressure sensor, the automatic cleaning of the cullet can be realized, and meanwhile, under the action of the high-pressure air generating device, high-pressure air is sprayed into the collection box through the air outlet nozzle, so that the residual fine cullet in the collection box can be cleaned by the high-pressure air; in addition, cooperate through the actuating mechanism who sets up on air grid down with clean the subassembly, realize the clearance to remaining cullet on the air grid down, avoid causing the air outlet nozzle to block up.
Description
Technical Field
The utility model relates to the technical field of toughened glass processing, in particular to a mechanism for cleaning broken glass below a toughened glass wire air grid.
Background
The production line of the toughened glass used at present generally comprises an upper piece platform, a heating furnace, a toughening section, a cooling section and a lower piece platform, wherein the upper piece platform is sequentially used for loading pieces, the heating furnace is used for heating at a high temperature, the toughening section is used for cooling, the cooling section is used for continuously cooling, and the lower piece platform is used for unloading pieces.
In-process at glass tempering, high temperature glass often can be because the quality is not too close, the in-process that cools off fast takes place to burst, cracked glass piece major part can drop in the machine bottom through air grid down, cullet piles up in the machine bottom for a long time, need arrange personnel regularly to clear up, because glass piece clearance gets up very inconveniently, certain potential safety hazard still exists, in addition, some glass piece still can drop the upper surface at air grid down, block up the tuyere easily, the unable air outlet blowout of following of cooling air, lead to glass to receive cold inequality, influence glass's production quality.
Therefore, the mechanism for cleaning broken glass under the toughened glass wire air grid is provided.
Disclosure of Invention
The utility model aims to provide a mechanism for cleaning broken glass below a toughened glass wire air grid, which aims to solve the problems in the background art.
In order to achieve the purpose, the utility model provides the following technical scheme: a toughened glass wire air grid lower broken glass cleaning mechanism comprises a rack, wherein the rack is fixedly installed on a base, a conveying roller way for conveying glass is arranged in the middle of the rack, an upper air grid and a lower air grid are respectively arranged above and below the conveying roller way, the upper air grid and the lower air grid are both installed on the rack, a collecting box is arranged below the lower air grid, two ends of the bottom of the collecting box are respectively hinged with a telescopic cylinder, one end of the telescopic cylinder is fixedly connected with the base, one end of the collecting box is provided with a transfer box, and the lower surface of the collecting box is fixedly provided with a pressure sensor;
the upper surface of the lower air grid is provided with a cleaning assembly capable of reciprocating along the length direction of the lower air grid, a driving mechanism is fixedly mounted on the lower air grid, and the driving mechanism is used for driving the cleaning assembly to move.
Preferably, the driving mechanism is a screw nut transmission mechanism.
Preferably, the cleaning assembly comprises a moving plate, a cleaning brush arranged at the bottom of the moving plate and a rotating mechanism used for driving the cleaning brush to rotate, the moving plate is connected with a moving part of the driving mechanism, and the lower surface of the cleaning brush is in contact with the upper surface of the lower air grid.
Preferably, the rotating mechanism is a rotary hydraulic cylinder.
Preferably, the activity of transfer box sets up in the upper surface of base to the height that highly is less than the collection box of transfer box, the upper surface of transfer box is opening column structure, the fixed surface of transfer box is connected with the pull ring.
Preferably, an air outlet nozzle is installed inside the collecting box and connected with the high-pressure air generating device through a connecting pipe.
Compared with the prior art, the utility model has the beneficial effects that:
according to the utility model, the collecting box is arranged below the lower air grid, and the telescopic cylinder and the pressure sensor are arranged at the bottom of the collecting box, the pressure sensor can detect the weight of cullet in the collecting box, when the weight reaches a certain value, the telescopic cylinder arranged at one side of the collecting box extends out, the telescopic cylinder arranged at the other side retracts, so that one side, away from the transfer box, of the collecting box is lifted upwards, and one side, close to the transfer box, of the collecting box is inclined downwards, so that the cullet is poured into the transfer box from the collecting box, meanwhile, high-pressure air is sprayed into the collecting box through the air outlet nozzle arranged at the lifted side of the collecting box under the action of the high-pressure air generating device, and the residual fine cullet in the collecting box can be cleaned up through the high-pressure air; in addition, cooperate through the actuating mechanism and the cleaning assembly that set up on the air grid down, under the actuating mechanism drive, drive the upper surface round trip movement of movable plate at air grid down, drive the brush cleaner through rotary mechanism and rotate to the realization is to the clearance of remaining cullet on the air grid down, makes cullet be swept into and collects the box in unified processing, avoids causing the air outlet to block up and makes high temperature glass receive the cold inequality, influences glass production quality.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic side view of the collecting box of the present invention;
FIG. 3 is a schematic top view of the lower air grid of the present invention;
FIG. 4 is an enlarged view of the structure at A in FIG. 1 according to the present invention;
FIG. 5 is a schematic view of the sweeping assembly of the present invention.
In the figure: 1. a frame; 2. a base; 3. a conveying roller way; 4. an upper air grid; 5. a lower air grid; 6. a collection box; 7. a telescopic cylinder; 8. a transfer box; 9. a pressure sensor; 10. a sweeping assembly; 101. moving the plate; 102. cleaning with a brush; 103. a rotation mechanism; 11. a drive mechanism; 12. a pull ring; 13. an air outlet nozzle; 14. and (4) connecting the pipes.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the utility model and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the utility model.
In the present invention, unless otherwise expressly specified or limited, the terms "disposed," "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected or detachably connected; may be a mechanical connection; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
The utility model provides a toughened glass line air grid lower broken glass cleaning mechanism as shown in figures 1-5, which comprises a frame 1, wherein the frame 1 is fixedly arranged on a base 2, a conveying roller way 3 for conveying glass is arranged in the middle of the frame 1, an upper air grid 4 and a lower air grid 5 are respectively arranged above and below the conveying roller way 3, the upper air grid 4 and the lower air grid 5 are both arranged on the frame 1, a collecting box 6 is arranged below the lower air grid 5, two ends of the bottom of the collecting box 6 are respectively hinged with a telescopic cylinder 7, one end of the telescopic cylinder 7 is fixedly connected with the base 2, one end of the collecting box 6 is provided with a transfer box 8, the lower surface of the collecting box 6 is fixedly provided with a pressure sensor 9, the conveying roller way 3 is driven by a power source to rotate, so as to drive the glass to be transmitted on the surface of the conveying roller way 3, and a height adjusting component can be arranged between the upper air grid 4 and the lower air grid 5 so as to adjust the distance between the upper air grid 4 and the lower air grid 5.
The collecting box 6 is provided with a bottom plate and protective baffles arranged on two long sides and one short side of the bottom plate, so that the upper surface and one side surface of the collecting box 6 are in an open shape, the upper opening is used for receiving cullet falling from the lower air grid 5, the side opening is used for transferring the cullet into the transfer box 8, and the size of the collecting box 6 is slightly larger than that of the lower air grid 5 so as to ensure that the cullet can completely fall into the collecting box 6;
telescopic cylinder 7 is articulated with collection box 6, specifically do, telescopic cylinder 7 is provided with two sets ofly altogether, two telescopic cylinder 7 of every group, the same set of telescopic cylinder 7 sets up respectively in the front side and the rear side of collecting box 6 one end, and the horizontal central line symmetry about collecting box 6, the same set of two telescopic cylinder 7 should stretch out and draw back in step, during initial state, two sets of telescopic cylinder 7 all are at same height, the bottom plate of collecting box 6 is the horizontality, when needing to empty cullet, by setting up the telescopic cylinder 7 extension of keeping away from transport box 8 one side in collection box 6, telescopic cylinder 7 of opposite side shortens or is unchangeable, in order to form the structure of collecting box 6 and being close to the one side downward sloping of transport box 8, thereby make the cullet in the collection box 6 can be under self action of gravity the gliding and fall into in transport box 8.
Pressure sensor 9 is used for detecting the weight of cullet in collecting box 6, and the staff can set up a default to when the weight of cullet surpassed this default, telescopic cylinder 7 automatic start and begin to incline and collect box 6, can realize automatic effect of clearing up the cullet.
The upper surface of the lower air grid 5 is provided with a cleaning assembly 10 which can reciprocate along the length direction of the lower air grid 5, a driving mechanism 11 is fixedly installed on the lower air grid 5, and the driving mechanism 11 is used for driving the cleaning assembly 10 to move.
In some embodiments of the present invention, the drive mechanism 11 is a lead screw nut drive mechanism.
Screw nut drive mechanism belongs to the prior art that can directly apply, set up screw nut drive mechanism along the length direction of leeward grid 5, its theory of operation is roughly, drive the lead screw by the motor and rotate, make threaded connection can be linear motion on the lead screw at the nut on lead screw surface, clean subassembly 10 and can be connected with the nut through the connecting piece, assist subassembly such as supplementary guide rail again, thereby realize cleaning the reciprocating motion of subassembly 10, above-mentioned structure has maturely applied to each field, do not describe here any more.
In some embodiments of the present invention, the cleaning assembly 10 includes a moving plate 101, a cleaning brush 102 disposed at the bottom of the moving plate 101, and a rotating mechanism 103 for driving the cleaning brush 102 to rotate, the moving plate 101 is connected to the moving part of the driving mechanism 11, and the lower surface of the cleaning brush 102 is in contact with the upper surface of the lower air grid 5.
In some embodiments of the utility model, the rotation mechanism 103 is a rotary hydraulic cylinder.
The movable plate 101 is arranged along the width direction of the lower air grid 5, the cleaning assembly 10 is connected with a nut through a connecting piece, specifically, the movable plate 101 is connected with the nut through the connecting piece, the rotating mechanism 103 is installed on the lower surface of the movable plate 101, and the cleaning brush 102 is installed at the output end of the rotating mechanism 103, so that the cleaning brush 102 can also automatically rotate in the reciprocating motion process of the movable plate 101 to clean the surface of the lower air grid 5, and multiple groups of rotating mechanisms 103 and cleaning brushes 102 can be arranged at the bottom of the movable plate 101 to ensure thorough cleaning without residue.
In some embodiments of the present invention, the transfer box 8 is movably disposed on the upper surface of the base 2, the height of the transfer box 8 is lower than that of the collecting box 6, the upper surface of the transfer box 8 is an open structure, and the surface of the transfer box 8 is fixedly connected with a pull ring 12.
Adopt above-mentioned structure, the setting of pull ring 12 is used for making things convenient for the staff to take transport box 8, and pull ring 12 also can be replaced by other parts that have the same effect, and it can be understood that the movable wheel can also be installed in transport box 8's ground step to make things convenient for the staff to remove.
In some embodiments of the present invention, an air outlet nozzle 13 is installed inside the collecting box 6, and the air outlet nozzle 13 is connected to a high pressure air generating device (not shown in the drawings) through a connecting pipe 14.
The high pressure air generating device is an air compressor, belongs to the prior art, and is not described herein.
The working principle is as follows: when the glass cooling device works, high-temperature glass is conveyed to a cooling point through the conveying roller way 3, then the glass is cooled by cold air blown out by the upper air grid 4 and the lower air grid 5, and then the glass is conveyed to the next station through the conveying roller way 3;
in the cooling process, part of glass bursts due to rapid cooling, most of the generated cullet falls into the collection box 6 through the lower air grid 5, part of the cullet is dispersed on the upper surface of the lower air grid 5, the driving mechanism 11 drives the cleaning assembly 10 to do linear reciprocating motion on the lower air grid 5 through the matching arrangement of the driving mechanism 11 and the cleaning assembly 10, the cleaning brush 102 at the bottom of the moving plate 101 is driven to rotate by the rotating mechanism 103 to clean the cullet on the lower air grid 5 so as to enable the cullet to fall into the collection box 6, the quality of the cullet in the collection box 6 can be detected through the arrangement of the pressure sensor 9, when the quality reaches a preset value, the telescopic cylinder 7 arranged on one side of the collection box 6, which is far away from the transfer box 8, extends out, and the telescopic cylinder 7 on one side, which is close to the transfer box 8, retracts, so that the collection box 6 is inclined towards one side of the transfer box 8, cullet can be under self action of gravity in landing to transfer box 8, simultaneously, high-pressure gas generating device produces high-pressure gas and through the blowout of air-out shower nozzle 13 to blow and collect remaining glass residue on 6 inner walls of box, make it fall into transfer box 8 in, finally carry out unified processing by the staff to the cullet in the transfer box 8.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a cullet clearance mechanism under toughened glass line air grid, includes frame (1), frame (1) fixed mounting is on base (2), the middle part of frame (1) is provided with conveying roller way (3) that are used for transporting glass, the top and the below of conveying roller way (3) are provided with air grid (4) and air grid (5) down respectively, it all installs its characterized in that on frame (1) to go up air grid (4) and air grid (5) down: a collecting box (6) is arranged below the lower air grid (5), two ends of the bottom of the collecting box (6) are respectively hinged with a telescopic cylinder (7), one end of the telescopic cylinder (7) is fixedly connected with the base (2), one end of the collecting box (6) is provided with a transfer box (8), and the lower surface of the collecting box (6) is fixedly provided with a pressure sensor (9);
the upper surface of air grid (5) is provided with can follow air grid (5) length direction reciprocating motion's down subassembly (10) that cleans, fixed mounting has actuating mechanism (11) down on air grid (5), actuating mechanism (11) are used for driving and clean subassembly (10) and remove.
2. The mechanism of claim 1, wherein the lower cullet cleaning mechanism comprises: the driving mechanism (11) is a screw nut transmission mechanism.
3. The mechanism of claim 1, wherein the lower cullet cleaning mechanism comprises: the cleaning assembly (10) comprises a moving plate (101), a cleaning brush (102) arranged at the bottom of the moving plate (101) and a rotating mechanism (103) used for driving the cleaning brush (102) to rotate, the moving plate (101) is connected with a moving part of a driving mechanism (11), and the lower surface of the cleaning brush (102) is in contact with the upper surface of the lower air grid (5).
4. The mechanism of claim 3, wherein the lower cullet cleaning mechanism comprises: the rotating mechanism (103) is a rotating hydraulic cylinder.
5. The mechanism of claim 1, wherein the lower cullet cleaning mechanism comprises: the activity of transfer box (8) sets up in the upper surface of base (2), and the height that highly is less than collection box (6) of transfer box (8), the upper surface of transfer box (8) is opening column structure, the fixed surface of transfer box (8) is connected with pull ring (12).
6. The mechanism of claim 1, wherein the lower cullet cleaning mechanism comprises: an air outlet nozzle (13) is installed inside the collecting box (6), and the air outlet nozzle (13) is connected with a high-pressure air generating device through a connecting pipe (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122259907.8U CN215975535U (en) | 2021-09-17 | 2021-09-17 | Cullet clearance mechanism under toughened glass line air grid |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122259907.8U CN215975535U (en) | 2021-09-17 | 2021-09-17 | Cullet clearance mechanism under toughened glass line air grid |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215975535U true CN215975535U (en) | 2022-03-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122259907.8U Expired - Fee Related CN215975535U (en) | 2021-09-17 | 2021-09-17 | Cullet clearance mechanism under toughened glass line air grid |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215975535U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116239291A (en) * | 2023-05-11 | 2023-06-09 | 江苏仁利玻璃科技有限公司 | Toughened glass forming device |
-
2021
- 2021-09-17 CN CN202122259907.8U patent/CN215975535U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116239291A (en) * | 2023-05-11 | 2023-06-09 | 江苏仁利玻璃科技有限公司 | Toughened glass forming device |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220308 |