CN215974181U

CN215974181U - Full-automatic winding machine

Info

Publication number: CN215974181U
Application number: CN202122420433.0U
Authority: CN
Inventors: 缪祝山; 夏亿君; 孟志军
Original assignee: Shanghai Yingrun Plastic Machinery Co ltd
Current assignee: Shanghai Yingrun Plastic Machinery Co ltd
Priority date: 2021-10-08
Filing date: 2021-10-08
Publication date: 2022-03-08
Anticipated expiration: 2031-10-08

Abstract

The utility model discloses a full-automatic winding machine, and belongs to the technical field of winding machines. Including frame, rolling machine, cutters and package device, the rolling machine includes carousel, driving motor, is located rolling axle, rolling motor and the tensioning roller of the relative both sides of carousel, the frame includes base, mount table and L type arm, and L type arm sets up perpendicularly on the mount table, is equipped with the bearing frame on the mount table, and the carousel rotates and sets up in one side of bearing frame, and driving motor sets up the opposite side at the bearing frame, and package device is including promoting cylinder, two pairs of assemblies that slide, package piece servo motor, package piece breach gear, package piece device, hold-in range, driving gear and pinch-roller device. Through providing a full-automatic rolling machine, take gear and rolling axle joint back rotation package axle of U type mouth, on wrapping up the rolling axle with the film of vertical state, the action of whole change of package and book is simple, and the time of change of package and book is shorter, and the precision is higher.

Description

Full-automatic winding machine

Technical Field

The utility model relates to a full-automatic winding machine, and belongs to the technical field of winding machines.

Background

The receiving part of coil stock processing lines rolls up raw and other materials into the coil stock through mechanical system, and the wide application is on scroll, yardage roll, plastic coils and metal coil processing lines, and according to actual technological requirement design diversification, the common simple and easy rolling machine that has, hydraulic pressure rolling machine, the rolling machine generally has a roll internal diameter, a roll external diameter, coil stock thickness and width to the material and all has strict requirements.

In a chinese patent with the granted publication No. CN2688666, a winding shaft replacing device of a winding machine is described, which comprises a rubber wheel, a winding machine arm and a control circuit, wherein a winding groove is arranged at the top end of the winding machine arm, and further comprises a shaft feeding mechanism, a winding mechanism and a cutting mechanism, the shaft feeding mechanism is arranged at the rear side of the winding machine arm, the cutting mechanism is arranged on the shaft feeding mechanism, the winding mechanism is arranged below the winding machine arm, the shaft feeding mechanism comprises a driving member, a transmission mechanism and a placement mechanism, the driving member is arranged below the rubber wheel and is connected with the placement mechanism through the transmission mechanism, the placement mechanism is arranged at the rear side of the winding machine arm, the placement mechanism comprises a shaft feeding rocker arm with a positioning groove at the top end, the shaft feeding mechanism further comprises a locking mechanism, the locking mechanism comprises a bolt pull button arranged on the shaft feeding rocker and a bolt pull button connected with the bolt pull button in the positioning groove, in addition, the shaft feeding mechanism further comprises a curve plate arranged on the winding machine corresponding to the bolt pull button, the winding mechanism consists of a driving piece, a transmission mechanism and a coil pulling mechanism, the cutting mechanism consists of a cutting piece and a fixed rod, and the fixed rod is arranged at the top end of the rocker arm.

Similar winding shaft devices are common in the market at present, but the winding shaft devices are generally complex in structure and large in roll changing error.

SUMMERY OF THE UTILITY MODEL

The technical problem to be solved by the utility model is as follows: the utility model provides a full-automatic rolling machine, it has solved among the prior art rolling machine's rolling axle device often the structure more complicated, the great problem of error of roll change.

The technical problem to be solved by the utility model is realized by adopting the following technical scheme:

a full-automatic winding machine comprises a rack, a winding machine, a cutter device and a wrapping device, wherein the winding machine comprises a turntable, a driving motor, a winding shaft, a winding motor and a tensioning roller, the winding shaft, the winding motor and the tensioning roller are positioned on two opposite sides of the turntable, the rack comprises a base, an installation table and an L-shaped arm, and the L-shaped arm is vertically arranged on the installation table;

the mounting table is provided with a bearing seat, the rotary table is rotatably arranged on one side of the bearing seat, the driving motor is arranged on the other side of the bearing seat, the winding shaft is arranged perpendicular to the surface of the rotary table, and the winding motor is arranged at one end of the winding shaft;

the wrapping device comprises a pushing cylinder, two pairs of sliding assemblies, a wrapping sheet servo motor, a wrapping sheet notch gear, a wrapping sheet device, a synchronous belt, a driving gear and a pressing roller device, wherein the sliding assemblies comprise a sliding block, a sliding seat and a sliding rail;

the wrapping sheet servo motor is arranged on the sliding seat, the outer side of the driving gear is provided with a mounting disc, the mounting disc is connected with the wrapping sheet servo motor through a synchronous belt, the wrapping sheet notch gear is rotationally arranged on one side of the sliding seat, and the driving gear is meshed with the wrapping sheet notch gear;

a U-shaped opening is formed in one side of the wrapping piece notch gear, the U-shaped opening is clamped on the winding shaft in a clamping mode, a groove is formed in the surface of the wrapping piece notch gear, a convex strip is fixedly arranged on the surface of the sliding seat, and the wrapping piece notch gear is in concave-convex fit with the convex strip through the groove;

the pressing roller device comprises a mounting seat and a pressing roller, the pressing roller comprises a roller shaft and a roller, one end of the roller shaft is rotatably arranged on the mounting seat, and the roller is positioned on the inner side of the wrapping notch gear and is abutted against a film on the winding machine;

the cutter device slides and is arranged on one side of the synchronous belt and cuts the film along the width direction of the film.

As a preferred example, the sliding block is detachably arranged at the bottom of the sliding seat.

As a preferable example, the bottom of the pushing cylinder is provided with a cylinder seat, and the cylinder seat is fixedly arranged on the surface of the base.

As a preferable example, the L-shaped arm comprises a cross arm and a vertical arm, and a chamfer is fixedly arranged between the cross arm and the vertical arm.

The utility model has the beneficial effects that:

1. according to the winding device, the winding shaft of a full roll and the winding shaft of an empty roll can be exchanged after the turntable rotates, the sliding seat is adopted to drive the winding device to be close to the winding shaft of the empty roll, the servo motor drives the winding device, the gear with the U-shaped opening is clamped with the winding shaft to rotate the winding shaft, and a vertical film is wound on the winding shaft.

2. Can dismantle the setting in the bottom of the seat that slides with the slider, be convenient for more split slider and the seat that slides to regularly clear up the dust of adhesion on the slider, also be convenient for do the regular lubrication maintenance to the slider, effectively prolong the life of slider.

3. The bottom of the pushing cylinder is provided with a cylinder seat, the cylinder can be fixed on the base, and the height of the pushing cylinder is increased, so that the pushing cylinder and the sliding seat are kept in a mutually perpendicular state.

4. A chamfer is arranged between the cross arm and the vertical arm of the L-shaped arm, so that the strength of the joint of the cross arm and the vertical arm can be enhanced, and the rigid fracture of the joint of the cross arm and the vertical arm due to stress concentration is avoided.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of a winder;

FIG. 3 is a schematic structural view of a frame;

FIG. 4 is a schematic view of the wrapping apparatus;

FIG. 5 is a schematic structural view of the glide assembly;

FIG. 6 is an enlarged view of portion A of FIG. 5;

fig. 7 is a structural schematic diagram of a wrapping sheet notch gear and a pressing roller device.

In the figure: 1. a frame; 11. a base; 12. an installation table; 13. an L-shaped arm; 14. chamfering; 2. a winding machine; 21. a turntable; 22. a winding shaft; 23. a winding motor; 24. a tension roller; 3. a cutter device; 4. a wrapping device; 41. a push cylinder; 411. a hydraulic lever; 42. a slipping component; 421. a slider; 422. a sliding seat; 423. a slide rail; 424. a bolt; 43. a wrapping servo motor; 44. a plate wrapping notch gear; 441. a U-shaped opening; 45. a sheet wrapping device; 46. a synchronous belt; 47. a driving gear; 471. mounting a disc; 48. a pinch roller device; 481. a mounting seat; 482. a pressure roller; 5. a bearing seat; 6. a cylinder block.

Detailed Description

In order to make the technical means, the original characteristics, the achieved purpose and the efficacy of the utility model easy to understand, the utility model is further described with reference to the specific drawings.

As shown in fig. 1-7, a fully automatic winding machine comprises a frame 1, a winding machine 2, a cutter device 3 and a wrapping device 4.

The winding machine 2 comprises a turntable 21, a winding shaft 22 positioned at two opposite sides of the turntable 21, a winding motor 23 and a tension roller 24.

The rack 1 comprises a base 11, a mounting table 12 and an L-shaped arm 13, wherein the mounting table 12 is vertically arranged on the surface of the base 11, the L-shaped arm 13 is vertically arranged on the mounting table 12, the L-shaped arm 13 comprises a cross arm and a vertical arm, and a 45-degree chamfer 14 is integrally formed between the cross arm and the vertical arm.

The mounting table 12 is provided with a bearing seat 5, and the bearing seat 5 is a large-scale and super-large-scale bearing seat 5 which can receive comprehensive load and has a special structure, and has the characteristics of compact structure, sensitive rotation, convenient device maintenance and the like. Where there is a bearing, the inner support point of the bearing is the shaft and the outer support is the bearing support 5.

The turntable 21 is rotatably arranged on the bearing seat 5, the winding shaft 22 is perpendicular to the surface of the rotating disc and extends outwards, the winding motor 23 is arranged at one end of the winding shaft 22, a conical gear pair is arranged between the winding motor 23 and the winding shaft 22, and the winding motor 23 drives the winding shaft 22 to rotate through the conical gear pair so as to wind a film.

The tensioning roller 24 is arranged along the cross arm and the turntable 21 in sequence, and the film is attached to the winding shaft 22 by bypassing the tensioning roller 24 in sequence.

The wrapping device 4 comprises a pushing cylinder 41, two pairs of sliding assemblies 42, a wrapping servo motor 43, a wrapping notch gear 44, a wrapping device 45, a synchronous belt 46, a driving gear 47 and a pressing roller device 48.

The sliding assembly 42 comprises a sliding block 421, a sliding seat 422 and a sliding rail 423, the sliding rail 423 is welded on the surface of the base 11 along the length direction of the base 11, a bolt 424 is arranged on the sliding block 421, and the sliding block 421 is detachably arranged at the bottom of the sliding seat 422 through the bolt 424. The bottom of the pushing cylinder 41 is provided with a cylinder seat 6, and the cylinder seat 6 is welded on the surface of the base 11. The pushing cylinder 41 is arranged on one side of the sliding seat 422, the pushing cylinder 41 comprises a hydraulic rod 411, and the hydraulic rod 411 stretches and retracts to push the sliding seat 422 to slide along the length direction of the sliding rail 423. Two pairs of sliding assemblies 42 are symmetrically arranged on two sides of the mounting table 12 respectively.

Wrapping sheet servo motor 43 sets up on the seat 422 that slides, and the outside of driving gear 47 is equipped with mounting disc 471, and mounting disc 471 and the coaxial setting of driving gear 47 and diameter are greater than the diameter of driving gear 47, and synchronous belt 46 and wrapping sheet servo motor 43 are passed through to the outside of mounting disc 471 and are connected. The packing piece notch gear 44 is rotatably arranged on one side of the sliding seat 422, and the driving gear 47 is meshed with the packing piece notch gear 44.

One side of the wrapping piece notch gear 44 is provided with a U-shaped opening 441, the U-shaped opening 441 is formed by the fact that one side of the wrapping piece notch gear 44, which is far away from the axis, is sunken towards one side close to the axis, and the U-shaped opening 441 is clamped on the winding shaft 22. The surface of one side of package piece notched gear 44 is seted up flutedly, and the recess is by the first sunken formation that declines in surface of package piece notched gear 44, and the surperficial integrated into one piece of seat 422 that slides is provided with the sand grip, and the sand grip is formed by the surperficial upwards protrusion of seat 422 that slides, thereby wraps piece notched gear 44 and slides and pass through the joint of recess and the unsmooth cooperation of sand grip between the seat 422 and be in the same place.

The cutter device 3 is slidably disposed on one side of the timing belt 46 and cuts the film in the width direction of the film.

The pressure roller device 48 comprises a mounting seat 481 and a pressure roller 482, wherein the mounting seat 481 is welded at the top end of the sliding seat 422. The pressure roller 482 comprises a roller shaft and a roller, one end of the roller shaft is rotatably arranged on the mounting seat 481, and the roller is positioned on the inner side of the wrapping sheet notch gear 44 and is abutted to the film on the winding machine 2 along with the rotation of the winding shaft 22, so that the film on the winding shaft 22 is wound more snugly.

The working principle is as follows: and when the pushing hydraulic cylinder is started, the hydraulic rod 411 contracts to drive the sliding seat 422 on one side to be close to the winding shaft 22 of the empty winding, the U-shaped opening 441 on the wrapping sheet notch gear 44 is just clamped on the winding shaft 22, and a film vertically falling from the tension roller 24 on the cross arm is tightly propped on the winding shaft 22.

At this moment, the wrapping sheet servo motor 43 rotates, the mounting disc 471 is driven to rotate through the synchronous belt 46, the mounting disc 471 drives the inner driving gear 47 to rotate, the driving gear 47 drives the wrapping sheet notch gear 44 meshed with the driving gear to rotate to an angle of 45 degrees, and the wrapping sheet notch gear bypasses the surface of the winding shaft 22, so that the film is attached to the surface of the winding shaft 22 more fully.

The pushing cylinder 41 pushes the sliding seat 422 to the wrapping piece notch gear 44 along the slide rail 423 to be far away from the winding shaft 22, the winding motor 23 drives the winding shaft 22 to rotate to wind the film until the film is fully wound, the pushing cylinder drives the sliding seat 422 to be close to the winding shaft 22 again after the film is fully wound, the cutter device 3 moves along the width direction of the film to cut the film, and the pressing roller 482 rotates to attach the cut film to the surface of the film roll.

The driving motor drives the turntable 21 to rotate, so that the positions of the winding shaft 22 of the full roll and the winding shaft 22 of the empty roll on the other side are exchanged, the winding shaft 22 of the empty roll is close to the wrapping sheet notch gear 44, and a worker takes off the film on the exchanged winding shaft 22 of the full roll, so that the non-stop working state is maintained.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that various changes and modifications may be made without departing from the spirit and scope of the utility model as defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a full-automatic rolling machine, includes frame (1), rolling machine (2), cutters (3) and package and roll up device (4), rolling machine (2) are including carousel (21), driving motor, be located rolling axle (22), rolling motor (23) and tensioning roller (24) of carousel (21) relative both sides, its characterized in that:

the rack (1) comprises a base (11), a mounting table (12) and an L-shaped arm (13), wherein the L-shaped arm (13) is vertically arranged on the mounting table (12);

the mounting table (12) is provided with a bearing seat (5), the turntable (21) is rotatably arranged on one side of the bearing seat (5), the driving motor is arranged on the other side of the bearing seat (5), the winding shaft (22) is arranged perpendicular to the surface of the turntable, and the winding motor (23) is arranged at one end of the winding shaft (22);

the wrapping device (4) comprises a pushing cylinder (41), two pairs of sliding assemblies (42), a wrapping sheet servo motor (43), a wrapping sheet notch gear (44), a wrapping sheet device (45), a synchronous belt (46), a driving gear (47) and a pressing roller device (48), the sliding assemblies (42) comprise a sliding block (421), a sliding seat (422) and a sliding rail (423), the pushing cylinder (41) is arranged on one side of the sliding seat (422) to push the sliding seat (422) to slide along the length direction of the sliding rail (423), and the two pairs of sliding assemblies (42) are symmetrically arranged on two sides of the mounting table (12) respectively;

the wrapping servo motor (43) is arranged on the sliding seat (422), a mounting disc (471) is arranged on the outer side of the driving gear (47), the mounting disc (471) is connected with the wrapping servo motor (43) through a synchronous belt (46), the wrapping notch gear (44) is rotatably arranged on one side of the sliding seat (422), and the driving gear (47) is meshed with the wrapping notch gear (44);

a U-shaped opening (441) is formed in one side of the wrapping piece notch gear (44), the U-shaped opening (441) is clamped on the winding shaft (22), a groove is formed in the surface of the wrapping piece notch gear (44), a convex strip is fixedly arranged on the surface of the sliding seat (422), and the wrapping piece notch gear (44) is in concave-convex fit with the convex strip through the groove;

the pressing roller device (48) comprises a mounting seat (481) and a pressing roller (482), the pressing roller (482) comprises a roller shaft and a roller, one end of the roller shaft is rotatably arranged on the mounting seat (481), and the roller is positioned on the inner side of the wrapping notch gear (44) and is abutted to the film on the winding machine (2);

the cutter device (3) is arranged on one side of the synchronous belt (46) in a sliding mode and cuts the film along the width direction of the film.

2. The full-automatic winding machine according to claim 1, characterized in that the sliding block (421) is detachably arranged at the bottom of the sliding seat (422).

3. The full-automatic winding machine according to claim 1, characterized in that a cylinder seat (6) is arranged at the bottom of the pushing cylinder (41), and the cylinder seat (6) is fixedly arranged on the surface of the base (11).

4. A fully automatic winding machine according to claim 1, characterized in that said L-shaped arm (13) comprises a transversal arm and a vertical arm, between which a chamfer (14) is fixed.