CN215967014U - Processing equipment for weather-resistant steel welding rod - Google Patents
Processing equipment for weather-resistant steel welding rod Download PDFInfo
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- CN215967014U CN215967014U CN202122488143.XU CN202122488143U CN215967014U CN 215967014 U CN215967014 U CN 215967014U CN 202122488143 U CN202122488143 U CN 202122488143U CN 215967014 U CN215967014 U CN 215967014U
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Abstract
The utility model discloses a processing device of a weathering steel welding rod, which comprises coating mixing equipment, a coating press, an oven and a storage box, wherein the coating mixing equipment comprises a base, a box body is fixedly arranged on one side of the top of the base, the mixing box is rotatably arranged on one side of the top of the box body, a support rod is fixedly arranged on the other side of the top of the base, and a limiting frame is fixedly arranged on the top of the support rod; according to the utility model, the stepping type lifting adjusting mechanism is arranged, so that the mixing and stirring mechanism and the mixing box can be conveniently separated during blanking, the aim of independently obliquely discharging the mixing box is fulfilled, the convenience degree of discharging is improved, the transmission mechanism and the rope body are arranged, the transmission mechanism adjusts and limits the inclination angle of the mixing box through the rope body, the feeding height of the mixing box is conveniently reduced during feeding, the discharging height of the mixing box is further reduced during discharging, the aim of conveniently discharging is fulfilled, the mixing box is conveniently reset again when the discharging height is reduced, and the convenience degree of processing work is improved.
Description
Technical Field
The utility model relates to the technical field of welding rod processing equipment, in particular to processing equipment for a weather-resistant steel welding rod.
Background
The welding rod is a melting electrode coated with a coating and used for welding rod electric arc welding, and consists of a coating and a core wire.
The existing coating mixing equipment is inconvenient to feed and discharge the coating when the coating is processed, the existing coating mixing equipment usually contains a water glass component in a mixed material, and is used for accelerating the solidification of the coating, the slow blanking is easy to reduce the time for using and storing the material, and the inconvenience is brought to the production of welding rods, so that the processing equipment of the weather-resistant steel welding rods needs to be provided.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide processing equipment for a weathering steel welding rod, which has the advantages of convenience in feeding and discharging and capability of improving the production efficiency, and solves the problems in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: a processing device of a weathering resistant steel welding rod, which comprises a coating mixing device, a press coater, a baking oven and a storage box, the coating mixing device comprises a base, a box body is fixedly arranged on one side of the top of the base, a mixing box is rotatably arranged on one side of the top of the box body, the other side of the top of the base is fixedly provided with a supporting rod, the top of the supporting rod is fixedly provided with a limiting frame, a step-type lifting adjusting mechanism is fixedly arranged on one side of the supporting rod, the top of the step-type lifting adjusting mechanism penetrates through the limiting frame in a sliding manner and extends to the outside of the limiting frame to be fixedly provided with a mixing and stirring mechanism, the mixing and stirring mechanism is positioned right above the mixing box, the other side of the bottom of the inner cavity of the box body is fixedly provided with a transmission mechanism, the output shaft of the transmission mechanism is provided with a rope body, one end of the rope body penetrates through the box body in a sliding mode and extends to the outside of the box body to be riveted with the top, close to one side of the support rod, of the mixing box.
Preferably, step-by-step lift adjustment mechanism includes step-by-step lift cylinder, the top bolt of mixing box one side is kept away from with branch to one side of step-by-step lift cylinder, the flexible end fixed mounting of step-by-step lift cylinder has the lift slide bar, the one end of lift slide bar slides and runs through spacing frame and extend to spacing frame's outside and mix the one side welding of rabbling mechanism.
Preferably, the front side and the rear side of the lifting slide bar are both fixedly provided with square slide blocks, the inner cavity of the limiting frame is provided with a slide groove matched with the square slide blocks, and the square slide blocks are connected with the inner cavity of the slide groove in a sliding manner.
Preferably, the mixing and stirring mechanism comprises a cover plate, a first driving motor is fixedly installed at the top of the cover plate, and a stirring shaft is fixedly installed outside the cover plate in a manner that an output shaft of the first driving motor rotates to penetrate through the cover plate and extends to the cover plate.
Preferably, the transmission mechanism comprises a second driving motor, the second driving motor is fixedly installed in an inner cavity of the box body, a winding wheel is fixedly installed on an output shaft of the second driving motor, and one end of the rope body is wound on the surface of the winding wheel.
Preferably, one side fixed mounting that branch is close to the mixing box has the gag lever post, the one end fixed mounting of gag lever post has the rubber pad, and the surface laminating of one side and the mixing box of rubber pad.
Preferably, the bottom fixed mounting of gag lever post has the box body, the inner chamber of box body rotates installs the fixed pulley, the one end of the rope body slides and runs through the box body and extend to the outside of box body, the surface of the rope body is connected with the surface roll of fixed pulley.
Preferably, the center department fixed mounting of mixing box bottom has the pillar, the top of pillar slides and runs through the box and extend to the inner chamber of box and the inner wall of box rotate to be connected, the shifting chute with pillar looks adaptation is seted up on the surface of box, the pillar passes through the box through the shifting chute slip.
Preferably, the top threaded connection of box has the screw rod, the bottom fixed mounting of box has the support, and the top of support articulates there is the plate body, the plate body is the slope setting the tooth's socket has been seted up to one side at plate body top, the bottom of pillar is the semi-ring shape and has seted up tooth, rotate between the inner chamber plate body of box and the tooth and install the gear, the top of gear and the surface engagement of tooth, the bottom of plate body and the below fixed mounting that is located the screw rod have the spring, the bottom of spring and the bottom welding of box inner chamber.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the utility model, the stepping type lifting adjusting mechanism is arranged, so that the mixing and stirring mechanism and the mixing box can be conveniently separated during blanking, the aim of independently obliquely discharging the mixing box is fulfilled, and the convenience degree of discharging is improved;
2. according to the utility model, the transmission mechanism and the rope body are arranged, the transmission mechanism adjusts and limits the inclination angle of the mixing box through the rope body, the feeding height of the mixing box is conveniently reduced during feeding, the discharging height of the mixing box is further reduced during discharging, the aim of facilitating discharging is achieved, the mixing box is conveniently reset again when the height is reduced, and the convenience degree of processing work is improved.
Drawings
FIG. 1 is a schematic structural view of a processing apparatus for a weathering steel electrode of the present invention;
FIG. 2 is a schematic structural view of a coating mixing device according to the present invention;
FIG. 3 is a side sectional view of the spacing frame of the present invention;
FIG. 4 is a front sectional view of the cartridge of the present invention;
FIG. 5 is a front sectional view of the case of the present invention;
fig. 6 is a schematic top view of a second driving motor according to the present invention.
In the figure: 1. a base; 2. a box body; 3. a mixing box; 4. a strut; 5. a limiting frame; 6. a step-by-step lifting adjusting mechanism; 7. a mixing and stirring mechanism; 8. a transmission mechanism; 9. a rope body; 10. a stepping lifting cylinder; 11. lifting the sliding rod; 12. a square slider; 13. a cover plate; 14. a first drive motor; 15. a second drive motor; 16. a winding wheel; 17. a limiting rod; 18. a box body; 19. a fixed pulley; 20. a pillar; 21. a moving groove; 22. a stirring shaft; 23. a screw; 24. a plate body; 25. a tooth socket; 26. teeth; 27. a gear; 28. a spring.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Example 1:
referring to fig. 1-6, the present invention provides a technical solution: the utility model provides a processing equipment of resistant steel welding rod of waiting, including coating mixing apparatus, the coating press, oven and bin, coating mixing apparatus includes base 1, one side fixed mounting at base 1 top has box 2, one side at box 2 top is rotated and is installed mixing box 3, the center department fixed mounting in mixing box 3 bottom has pillar 20, the top of pillar 20 slides and runs through box 2 and extend to the inner chamber of box 2 and be connected with the inner wall of box 2 rotates, the surface of box 2 is seted up the shifting chute 21 with pillar 20 looks adaptation, pillar 20 slides through box 2 through shifting chute 21, through setting up shifting chute 21, driving pillar 20 and rotating when mixing box 3 takes place the slope, pillar 20 rotates in shifting chute 21, can not take place the friction with box 2;
a supporting rod 4 is fixedly installed on the other side of the top of the base 1, a limiting frame 5 is fixedly installed on the top of the supporting rod 4, a stepping type lifting adjusting mechanism 6 is fixedly installed on one side of the supporting rod 4, the top of the stepping type lifting adjusting mechanism 6 penetrates through the limiting frame 5 in a sliding mode and extends to the outside of the limiting frame 5, a mixing and stirring mechanism 7 is fixedly installed on the outer side of the mixing box 3, the mixing and stirring mechanism 7 comprises a cover plate 13, a first driving motor 14 is fixedly installed on the top of the cover plate 13, and an output shaft of the first driving motor 14 penetrates through the cover plate 13 in a rotating mode and extends to the outside of the cover plate 13 and is fixedly installed with a stirring shaft 22;
a transmission mechanism 8 is fixedly installed on the other side of the bottom of the inner cavity of the box body 2, a rope body 9 is installed on an output shaft of the transmission mechanism 8, the transmission mechanism 8 comprises a second driving motor 15, the second driving motor 15 is fixedly installed in the inner cavity of the box body 2, a winding wheel 16 is fixedly installed on the output shaft of the second driving motor 15, and one end of the rope body 9 is in winding connection with the surface of the winding wheel 16; one end of the rope body 9 penetrates through the box body 2 in a sliding manner and extends to the outside of the box body 2 to be riveted with the top of one side, close to the support rod 4, of the mixing box 3; by starting the second driving motor 15, the output shaft of the second driving motor 15 drives the winding wheel 16 to rotate and loosen the rope body 9, the mixing box 3 is driven to incline by the gravity of the mixing box 3, after the mixing box is inclined to a certain angle, the second driving motor 15 is closed, and after the mixing box 3 is inclined, the top of the mixing box 3 is provided with an opening, so that the feeding height of the mixing box is reduced, a user can conveniently put materials into the mixing box 3, and the purpose of facilitating feeding is achieved;
by starting the second driving motor 15 again, the second driving motor 15 winds the rope body 9 through the winding wheel 16, the rope body 9 pulls the mixing box 3 to reset, after the mixing box 3 resets, the surface of the mixing box contacts with a rubber pad, at the moment, the stepping type lifting adjusting mechanism 6 is started, the stepping type lifting adjusting mechanism 6 drives the cover plate 13 to move, the cover plate 13 drives the first driving motor 14 and the stirring shaft 22 to move, the stirring shaft 22 is inserted into the inner cavity of the mixing box 3, and meanwhile, the cover plate 13 is attached to the top of the mixing box 3 and used for sealing the mixing box 3 and preventing splashing during stirring;
by starting the first driving motor 14, the output shaft of the first driving motor 14 drives the stirring shaft 22 to rotate, and the stirring shaft 22 stirs the materials in the mixing box 3; the first drive motor 14 and the second drive motor 15 are of the type 57BYG250H, and have the parameters: the step angle is 1.8 degrees +/-5 percent, the moment is 2.8nm, the current is 3A, the voltage is DC24V, the corresponding driver model is DM542, the input voltage is DC20-50V, the current is 4.2A, and the impulse response frequency is 200 KHz;
after the stirring is completed, the user starts the stepping type lifting adjusting mechanism 6 again, the stepping type lifting adjusting mechanism 6 drives the lifting slide bar 11 to move, the lifting slide bar 11 drives the cover plate 13 and the first driving motor 14 to leave the mixing box 3 and reset, at the moment, the second driving motor 15 is started, the output shaft of the second driving motor 15 rotates and releases the rope body 9 through the winding wheel 16, the mixing box 3 inclines and pours out the materials in the mixing box, and therefore the purpose of quickly discharging the materials is achieved.
Example 2:
referring to fig. 1-6, the difference between the embodiment 2 and the embodiment 1 is:
the stepping type lifting adjusting mechanism 6 comprises a stepping type lifting cylinder 10, one side of the stepping type lifting cylinder 10 is bolted with the top of one side, away from the mixing box 3, of the support rod 4, a lifting slide rod 11 is fixedly installed at the telescopic end of the stepping type lifting cylinder 10, and one end of the lifting slide rod 11 penetrates through the limiting frame 5 in a sliding mode and extends to the outside of the limiting frame 5 to be welded with one side of the mixing and stirring mechanism 7; the stepping type lifting adjusting mechanism 6 is used for adjusting the height of the mixing and stirring mechanism 7, so that the discharging and feeding work is not hindered; when mixing, starting the stepping lifting cylinder 10, driving the lifting slide bar 11 to move in the limit frame 5 by the telescopic end of the stepping lifting cylinder 10, driving the cover plate 13 to move by the lifting slide bar 11, driving the first driving motor 14 and the stirring shaft 22 to move by the cover plate 13, inserting the stirring shaft 22 into the inner cavity of the mixing box 3, and simultaneously attaching the cover plate 13 to the top of the mixing box 3;
wherein a step-by-step lifting cylinder 10 is usedModel number is SC32, and the parameters are as follows: the diameter of the piston rod is 12mm, the external thread of the piston rod is M10 x 1.25, the thread of the air inlet is 1/81 minutes, the thrust is 28KG, and the use pressure range is 1-9Kgf/cm2The using speed range is 50-800mm/s, and the stroke is 400 mm;
after the mixing is finished, the user starts the stepping lifting cylinder 10 again, the telescopic end of the stepping lifting cylinder 10 drives the lifting slide bar 11 to move, and the lifting slide bar 11 drives the cover plate 13 and the first driving motor 14 to leave the mixing box 3 and reset;
the front side and the rear side of the lifting slide bar 11 are both fixedly provided with square slide blocks 12, the inner cavity of the limit frame 5 is provided with a slide groove matched with the square slide block 12, and the square slide block 12 is in sliding connection with the inner cavity of the slide groove; by arranging the square sliding block 12, the square sliding block 12 is in sliding clamping connection with the sliding chute, the weight of a part of the mixing and stirring mechanism 7 is borne, the moving track of the mixing and stirring mechanism 7 is limited, and the stability of the mixing and stirring mechanism 7 is improved;
a limiting rod 17 is fixedly arranged on one side of the support rod 4 close to the mixing box 3, a rubber pad is fixedly arranged at one end of the limiting rod 17, and one side of the rubber pad is attached to the surface of the mixing box 3; the limiting rod 17 is used for limiting the inclination range of the mixing box 3, and the rubber pad is arranged and has certain elasticity, so that the abrasion between the limiting rod 17 and the mixing box 3 can be reduced, and initial elasticity is provided for the inclination of the mixing box 3;
a box body 18 is fixedly installed at the bottom of the limiting rod 17, a fixed pulley 19 is rotatably installed in an inner cavity of the box body 18, one end of the rope body 9 penetrates through the box body 18 in a sliding mode and extends to the outside of the box body 18, the surface of the rope body 9 is in rolling connection with the surface of the fixed pulley 19, the fixed pulley 19 is arranged and used for drawing the rope body 9 and preventing the rope body 9 from being wound, and the box body 18 is arranged and used for protecting the fixed pulley 19;
the top of the box body 2 is in threaded connection with a screw 23, the bottom of the box body 2 is fixedly provided with a support, the top of the support is hinged with a plate body 24, one side of the plate body 24, which is obliquely arranged on the top of the plate body 24, is provided with a tooth socket 25, the bottom of the support column 20 is provided with semi-annular teeth 26, a gear 27 is rotatably arranged between the inner cavity plate body 24 and the teeth 26 of the box body 2, and the top of the gear 27 is meshed with the surface of the teeth 26;
a spring 28 is fixedly arranged at the bottom of the plate body 24 and below the screw 23, and the bottom of the spring 28 is welded with the bottom of the inner cavity of the box body 2;
by rotating the screw 23, the screw 23 extrudes the plate body 24, the other end of the plate body 24 is tilted upwards, the tooth groove 25 is in contact with the gear 27, the gear 27 is limited, and the tooth 26 and the strut 20 are further limited, so that the mixing box 3 is limited after being inclined to a proper angle; by arranging the spring 28, the screw 23 is rotated reversely, the spring 28 pushes the plate body 24 to reset, and the limitation on the gear 27 is released.
Example 3:
referring to fig. 1, on the basis of the embodiment 1 and the embodiment 2, the embodiment further provides a method for preparing a weathering steel welding rod, which comprises the following specific steps:
s1: determining a formula, and purchasing corresponding raw materials and meeting the required process requirements according to the requirements of the formula;
s2: processing the coating, namely crushing, grinding and sieving the raw materials of the coating, and reasonably proportioning according to the formula requirement;
s3: core wire processing, namely sequentially carrying out the processes of derusting, drawing and straight cutting on the core wire so as to meet the formula requirement;
s4: preparing and blending water glass, blending the water glass with a certain concentration according to the formula requirement, mixing the water glass with the coating in subsequent processing, using the water glass as a binder and accelerating the solidification of the coating;
s5: stirring and adjusting the powder, namely mixing the coating powder with water glass, and quickly and uniformly stirring;
s6: press-coating the welding rod, namely, coating the flux coating on the surface of the welding core through a welding rod press-coating machine to form the welding rod;
s7: the welding rod is dried, inspected and stored, and the welding rod is often damaged in process performance due to moisture absorption during storage and storage, so that the defects of unstable electric arc, increased splashing, easy generation of air holes, cracks and the like are caused, so that the welding rod needs to be dried before use, and after drying, the sampling method is adopted to carry out sampling inspection on the welding rod.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Claims (9)
1. The utility model provides a processing equipment of resistant steel welding rod of waiting, includes coating mixing apparatus, pressure coating machine, oven and bin, its characterized in that, coating mixing apparatus includes base (1), one side fixed mounting at base (1) top has box (2), one side rotation at box (2) top installs mixing box (3), the opposite side fixed mounting at base (1) top has branch (4), the top fixed mounting of branch (4) has spacing frame (5), one side fixed mounting of branch (4) has marching type lift adjustment mechanism (6), the top of marching type lift adjustment mechanism (6) slides and runs through spacing frame (5) and extend to the outside fixed mounting of spacing frame (5) and have mixing stirring mechanism (7), mixing stirring mechanism (7) are located directly over mixing box (3), the utility model discloses a solar energy water heater, including box (2), box (2) inner chamber bottom opposite side fixed mounting has drive mechanism (8), the rope body (9) are installed to the output shaft of drive mechanism (8), the one end of rope body (9) slides and runs through box (2) and extend to the outside of box (2) and mix box (3) and be close to the top riveting of branch (4) one side.
2. The apparatus for processing weathering steel welding electrode as claimed in claim 1, characterized in that: step-by-step lift adjustment mechanism (6) are including step-by-step lift cylinder (10), the top bolt joint of mixing box (3) one side is kept away from with branch (4) to one side of step-by-step lift cylinder (10), the flexible end fixed mounting of step-by-step lift cylinder (10) has lift slide bar (11), the one end of lift slide bar (11) slides and runs through spacing frame (5) and extend to the outside of spacing frame (5) and one side welding of mixing rabbling mechanism (7).
3. The apparatus for processing weathering steel welding electrode as claimed in claim 2, characterized in that: the front side and the rear side of the lifting slide bar (11) are both fixedly provided with square slide blocks (12), the inner cavity of the limiting frame (5) is provided with a sliding groove matched with the square slide blocks (12), and the square slide blocks (12) are connected with the inner cavity of the sliding groove in a sliding manner.
4. The apparatus for processing weathering steel welding electrode as claimed in claim 1, characterized in that: mix rabbling mechanism (7) including apron (13), the first driving motor of top fixed mounting (14) of apron (13), the output shaft of first driving motor (14) rotates and runs through apron (13) and extend to the outside fixed mounting of apron (13) and have (mixing) shaft (22).
5. The apparatus for processing weathering steel welding electrode as claimed in claim 1, characterized in that: drive mechanism (8) include second driving motor (15), second driving motor (15) fixed mounting is in the inner chamber of box (2), the output shaft fixed mounting of second driving motor (15) has wind-up wheel (16), the surface wire-wound of the one end of the rope body (9) and wind-up wheel (16).
6. The apparatus for processing weathering steel welding electrode as claimed in claim 1, characterized in that: one side fixed mounting that branch (4) are close to mixing box (3) has gag lever post (17), the one end fixed mounting of gag lever post (17) has the rubber pad, and the surface laminating of one side and mixing box (3) of rubber pad.
7. The apparatus for processing weathering steel welding electrode as claimed in claim 6, characterized in that: the bottom fixed mounting of gag lever post (17) has box body (18), the inner chamber of box body (18) rotates installs fixed pulley (19), the one end of the rope body (9) slides and runs through box body (18) and extends to the outside of box body (18), the surface of the rope body (9) and the surface roll connection of fixed pulley (19).
8. The apparatus for processing weathering steel welding electrode as claimed in claim 1, characterized in that: fixed mounting is located at the center of mixing box (3) bottom has pillar (20), the top of pillar (20) slides and runs through box (2) and extend to the inner chamber of box (2) and the inner wall of box (2) and rotate and be connected, shifting chute (21) with pillar (20) looks adaptation is seted up on the surface of box (2), pillar (20) slide through box (2) through shifting chute (21).
9. The apparatus for processing a weathering steel welding electrode as claimed in claim 8, characterized in that: the top threaded connection of box (2) has screw rod (23), the bottom fixed mounting of box (2) has the support, and the top of support articulates there is plate body (24), plate body (24) are the slope setting tooth's socket (25) have been seted up to one side at plate body (24) top, tooth (26) have been seted up to the bottom of pillar (20) is the semi-annular, rotate between the inner chamber plate body (24) of box (2) and tooth (26) and install gear (27), the top of gear (27) and the surface engagement of tooth (26), the below fixed mounting that the bottom of plate body (24) just is located screw rod (23) has spring (28), the bottom of spring (28) and the bottom welding of box (2) inner chamber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122488143.XU CN215967014U (en) | 2021-10-15 | 2021-10-15 | Processing equipment for weather-resistant steel welding rod |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122488143.XU CN215967014U (en) | 2021-10-15 | 2021-10-15 | Processing equipment for weather-resistant steel welding rod |
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| CN215967014U true CN215967014U (en) | 2022-03-08 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116100199A (en) * | 2023-02-24 | 2023-05-12 | 郑州恒生科技有限公司 | Production system of boron carbide wear-resistant welding rod |
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2021
- 2021-10-15 CN CN202122488143.XU patent/CN215967014U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116100199A (en) * | 2023-02-24 | 2023-05-12 | 郑州恒生科技有限公司 | Production system of boron carbide wear-resistant welding rod |
| CN116100199B (en) * | 2023-02-24 | 2024-03-15 | 郑州恒生科技有限公司 | Production system of boron carbide wear-resistant welding rod |
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