CN215966200U - Wax mould assembling production line system - Google Patents

Abstract

The utility model provides a wax matrix equipment production line system, includes the workspace, and the workspace is including accomplishing the wax matrix equipment and toasting the first workspace of consolidating the process to the wax matrix equipment, and the workspace still includes the second workspace that is responsible for accomplishing the wax matrix equipment and washs, weathers, the process of stewing, and the workspace still includes the third workspace that carries out artifical brush thick liquid to the wax matrix equipment, and the workspace still includes the fourth workspace that soaks thick liquid, returns thick liquid, drenches the sand process to the wax matrix equipment. And each working area is perfectly connected, so that a more automatic wax pattern assembly production line system is formed, and the production efficiency is effectively improved. The device can realize that the position error of the product after wax pattern tree assembly is within 0.1 mm; this equipment can be compatible the product of many models through the adjustment anchor clamps, produces the line and can accomplish wax module tree process automatically to produce qualified product. The production line part of the equipment remains manual working procedures, and effectively reduces the labor intensity of workers and produces qualified products under the combination of manual work and intellectualization.

Description

Wax mould assembling production line system

Technical Field

The utility model relates to a wax pattern assembly production line technology, in particular to a wax pattern assembly production line system.

Background

Through research and development of research personnel of the applicant, part of metal systems with complex shapes are processed by adopting a lost foam casting mode (such as stainless steel or titanium alloy golf head casting), and paraffin wax mould blanks used in the casting process mainly adopt manual tree assembling (assembling), so that the labor intensity is high, the tree assembling precision is low, the yield is low, and novel equipment technology is urgently needed to improve the production efficiency. Because the mould embryo relies on artifical group tree, the finished product has certain deformation and dimensional deviation for cast finished product positional deviation, follow-up technology is difficult to promote the automation. Moreover, considering the variety of products and the universality and expansibility of the equipment, the prior art and the equipment are not sufficient, so that the development of the automatic model embryo tree forming equipment is particularly important. One set of paraffin wax mould blank tree-assembling production line can meet the technological requirements of mould blank tree-assembling, relatively reduce cost and raise efficiency

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a wax mould assembly production line system, which aims to develop a set of wax mould embryo tree assembly production line, so that the process requirement of mould embryo tree assembly can be met, the cost is relatively reduced, the production efficiency is relatively improved, and the defects in the prior art are overcome.

According to a wax matrix equipment production line system of this purpose design, including the workspace, the workspace is including accomplishing the wax matrix equipment, and toasting the first workspace of consolidating the process to the wax matrix equipment, and the workspace still includes the second workspace that is responsible for accomplishing the wax matrix equipment and washs, weathers, the process of stewing, and the workspace still includes the third workspace that carries out artifical brush thick liquid to the wax matrix equipment, and the workspace still includes the fourth workspace that soaks thick liquid, returns thick liquid, drenches the sand process to the wax matrix equipment. And each working area is perfectly connected, so that a more automatic wax pattern assembly production line system is formed, and the production efficiency is effectively improved.

The first working area is provided with a feeding turntable for placing a first wax blank in a matching mode and a positioning turntable for placing a second wax blank in a matching mode, the first working area is further provided with a first robot for clamping the first wax blank and assembling the first wax blank and the second wax blank in a wax mold mode, the first robot is provided with a first clamp, and one side of the first clamp is provided with a temperature measuring head for baking the wax mold to be assembled and reinforced by a flame spray gun and detecting temperature.

The pneumatic suction fixing structure comprises a suction cup and a valve body, wherein the suction cup is connected with an air pipe, and the suction cup sucks and fixes the first blank through negative pressure.

A first fixed block or a clamping cylinder for fixing the second wax blank is arranged on the positioning rotary disc, and a rotating part below the positioning rotary disc rotates through a speed reducer and a motor; a sliding rail and a sliding block of the conveying and positioning rotary table are arranged on the first working area; the bottom of the positioning rotary disc corresponding to the second wax blank is provided with a clearance groove, so that the surface of the second wax blank is prevented from being damaged.

A circular object flow line for circularly conveying wax pattern assembly is arranged between the first working area and the second working area; a plurality of suspension parts assembled by suspending wax molds are arranged on the ring object streamline; a second robot for clamping and assembling the wax pattern is arranged on the second working area, a second clamp for clamping and assembling the wax pattern is arranged on the second robot, a blow-drying workbench is further arranged on the second working area, a rotating disc is arranged on the blow-drying workbench, an air injection pipe is arranged on one side or two sides of the blow-drying workbench corresponding to the rotating disc, and an air gun for assisting the air injection pipe in blow-drying the wax pattern is arranged on the second robot; still be equipped with the washing case on the second workspace, be equipped with two washing chambeies of independently placing different liquid on the washing case, the soakage chamber, be equipped with first liquid storage pot on the second workspace, the second liquid storage pot, first liquid storage pot passes through the connecting pipe and links to each other with the water inlet that washs the chamber, be equipped with first pump body on the pipeline in first liquid storage pot and washing chamber, be equipped with first float switch valve on the washing chamber, the second liquid storage pot passes through the connecting pipe and links to each other with the water inlet in soakage chamber, be equipped with second float switch valve on the soakage chamber, be equipped with the pneumatic pump, float switch valve, replenish the liquid in the washing incasement in real time, ensure that liquid level can not become.

Still be equipped with on the second workspace and stand the frame, be equipped with first station, the second station that hangs the wax matrix equipment on the frame that stands. The static frame is designed into two stations for convenient circulation. The product (mould wax assembly) needs to stand on the stand for 8-10 min, when the product stands on the first station, the robot can continue to take the material to finish the cleaning and blow-drying work, then the robot is placed on the second station, and then the product which is finished by standing is taken from the first station to continue the next process.

The annular object streamline comprises an annular sliding rail and an annular driving belt, a base plate connected with a hanging piece is arranged between the annular sliding rail and the annular driving belt, a second fixed block connected with the base plate is arranged on the annular driving belt, two groups of pulleys arranged at intervals are arranged on the base plate of each hanging piece, the two groups of pulleys arranged at intervals clamp the annular sliding rail, the pulleys are in sliding fit with the annular sliding rail, the annular object streamline further comprises a driving structure for driving the annular driving belt to move, and the annular driving belt drives the hanging piece to move circularly on the annular sliding rail in a moving mode.

A slurry brushing workbench for manually brushing slurry on the mould wax assembly is arranged on the third working area, a rotating frame for placing the mould wax assembly for manually brushing slurry is arranged on the fourth working area, a rotating support rod is arranged on the rotating frame, and more than one suspension position for suspending the mould wax assembly is arranged on the support rod; a third robot for clamping a rotating frame and assembling mould wax is further arranged on the fourth working area, a third clamp for clamping the mould wax is arranged on the third robot, the third clamp is rotatably arranged on the third robot through a rotator and comprises a first wax blank and a second wax blank, the first wax blank is welded on the second wax blank to form the mould wax assembly, a suspension shaft is arranged on the second wax blank, a plurality of positioning blocks arranged at intervals are arranged on the suspension shaft, a limiting ring is further arranged on the suspension shaft, the third clamp comprises a clamping cylinder and a frame body connected with the clamping cylinder, a clearance groove is arranged on the frame body corresponding to the mould wax assembly, a plurality of third fixing blocks arranged at intervals are arranged on the clearance groove corresponding to the positioning blocks, a fixing groove is arranged on the third fixing block, a piston rod of the clamping cylinder is telescopically arranged on the clearance groove, a clamping block is arranged at one end of a piston rod of the clamping cylinder corresponding to the limiting ring, a clamping groove is arranged on the clamping block, the third robot passes through the circulator and drives the third anchor clamps rotation, the clearance groove that the third anchor clamps drove the support body rotates to the position that corresponds clamping mould wax equipment on, the support body is close to mould wax equipment gradually under the third robot drives, correspond spacing fixed slot state at the third fixed block at the locating piece, press from both sides and get cylinder piston rod and drive the clamping piece and press from both sides and establish the spacing ring, the spacing ring is spacing on the clamping groove of clamping piece, when pressing from both sides and getting soft wax base, keep pressing from both sides steady like this, also can prevent to press from both sides and hinder the wax base.

The fourth working area comprises a slurry dipping machine for dipping the wax pattern assembly, a slurry returning barrel for returning slurry for the wax pattern assembly and a sand pouring machine for pouring sand for the wax pattern assembly; the wax pattern assembly production line system also comprises a blanking area, wherein a blanking vehicle is arranged on the blanking area, and a hanging position for hanging wax pattern assembly is arranged on the blanking vehicle; the blanking device is characterized in that a fixing frame for fixing the blanking cart is further arranged on the blanking area, a clamping cylinder is arranged on the fixing frame, a piston rod of the clamping cylinder is connected with a clamping collision head through a connecting rod hinge structure, an elastic collision-proof block is arranged on the fixing frame corresponding to the clamping collision head, the blanking cart is close to the fixing frame, the piston rod of the clamping cylinder drives the clamping collision head to move towards the collision-proof block and contact the part of the blanking cart, and the part of the blanking cart is fixed between the clamping collision-proof block and the collision-proof block.

A production and manufacturing method of a wax pattern assembly production line system comprises the wax pattern assembly production line system, and the production and manufacturing method comprises the following steps:

a. the method comprises the following steps that a first robot finishes wax pattern assembly on a positioning rotary disc, the positioning rotary disc moves towards an annular material flow line through a sliding rail, a person takes out the wax patterns on the positioning rotary disc for assembly and inspection, if the wax patterns meet the requirement of manual inspection, the wax patterns are placed on the annular material flow line, the wax patterns are designed according to the requirement of a customer, a manual inspection link is designed in the process of taking and placing the annular material flow line, the inspection link cannot be finished by equipment, the wax patterns are designed to be manually taken out, and the wax patterns are placed on the annular material flow line after ok is confirmed through manual inspection; in the process of finishing wax pattern assembly, a first robot places a first mold blank of a loading turntable on a second mold blank of a positioning turntable through a first clamp to finish mold wax assembly, then the first robot bakes and reinforces the wax pattern assembly through a flame spray gun, and the flame length and the temperature of the flame spray gun are controlled according to a set program and/or manual adjustment;

b. alcohol and an interfacial agent are respectively placed in two cavities on a cleaning box, a second robot clamps a wax pattern assembly from an annular logistics line and places the wax pattern assembly in an alcohol cleaning cavity, then the second robot drives the wax pattern assembly to be placed on a rotating disc to complete alcohol cleaning and blow-drying work, finally the second robot loads the wax pattern assembly on a first station of a standing frame, the wax pattern assembly needs to stand for 8-10 min on the standing frame, the second robot clamps the wax pattern assembly to the annular logistics line and continues to fetch and take materials to complete alcohol cleaning and blow-drying work, then the second robot is placed on a second station of the standing frame, and then the second robot clamps the wax pattern assembly on the first station of the standing frame to continue to the next process;

c. the next procedure is as follows: after the second robot clamps and assembles the wax pattern from the first station of the standing frame, the second robot drives the wax pattern assembly to be placed in the interface agent soaking cavity, then the second robot drives the wax pattern assembly to be placed on the rotating disc, the drying work of the soaked interface agent is completed, and then the second robot loads the wax pattern assembly back to the annular logistics line;

d. c, in the process that the wax mold assembly in the step c is moved from one end of the ring object flow line to the other end, the wax mold assembly in the step c also completes a standing process, the wax mold assembly is manually taken out from the other end of the ring object flow line to be manually brushed, namely, slurry is manually pre-coated at some corner positions of the first wax blank, and bubbles are prevented from being formed between the slurry and the first wax blank when the wax mold assembly in the later process is soaked;

manual brushing is a relatively delicate work, and needs to be performed while painting and detecting, poor painting can seriously affect the quality of cast products, customers worry about the quality of robot brushing, and the manual work is required to be reserved;

e. d, finishing the wax pattern assembly in the step d, manually assembling and placing the wax pattern on the rotating frame, and sequentially carrying out the processes of slurry soaking, slurry returning and sand spraying by clamping the wax pattern assembly on the rotating frame through a third clamp by a third robot;

f. and e, finishing the wax mould assembly in the step e, and placing the wax mould assembly on a blanking vehicle by a third robot.

The utility model has the following beneficial effects:

the device can realize that the position error of the product after the wax pattern tree is assembled is within 0.1 mm; this equipment can be compatible the product of many models through the adjustment anchor clamps, produces the line and can accomplish wax module tree process automatically to produce qualified product.

The production line part of the equipment remains manual working procedures, and effectively reduces the labor intensity of workers and produces qualified products under the combination of manual work and intellectualization.

Drawings

Fig. 1 is a schematic plan view of a wax pattern assembly line system according to an embodiment of the present invention.

Fig. 2 is a schematic perspective view of a wax pattern assembly line system according to an embodiment of the present invention.

Fig. 3 is a schematic view of a partial three-dimensional structure of a first working area according to an embodiment of the utility model.

Fig. 4 is a schematic structural diagram of a loading turntable according to an embodiment of the present invention.

Fig. 5 is a schematic cross-sectional structure view of a loading turntable according to an embodiment of the present invention.

Fig. 6 is a schematic structural diagram of a positioning turntable according to an embodiment of the present invention.

Fig. 7 is a schematic structural view of the positioning turntable clamping mold wax assembly according to an embodiment of the present invention.

Fig. 8 is a schematic structural diagram of a first robot according to an embodiment of the present invention.

FIG. 9 is a schematic view of the structure of a ring flow line according to an embodiment of the present invention.

FIG. 10 is a schematic view of the structure of the ring flow line in accordance with an embodiment of the present invention.

Fig. 11 is a partially enlarged view of fig. 10.

Fig. 12 is a partial structural diagram of a second working area according to an embodiment of the utility model.

Fig. 13 is a schematic structural diagram of a second robot according to an embodiment of the present invention.

Fig. 14 is a schematic structural diagram of a gripping product of the third robot according to the embodiment of the present invention.

Fig. 15 is a schematic structural diagram of a third robot according to an embodiment of the present invention.

Fig. 16 is a schematic structural view of a third clamping apparatus according to an embodiment of the utility model.

Fig. 17 is a schematic structural diagram of a rotating frame according to an embodiment of the present invention.

Fig. 18 is a schematic view of a rotating structure of a rotating frame according to an embodiment of the present invention.

Fig. 19 is a schematic view of a blanking cart mechanism according to an embodiment of the present invention.

Fig. 20 is a schematic cross-sectional structure view of a blanking cart according to an embodiment of the present invention.

Fig. 21 is a partially enlarged view of fig. 20.

Fig. 22 is a partial structural diagram of a fourth working area according to an embodiment of the utility model.

Fig. 23 is a flow chart illustrating a manufacturing method of a wax pattern assembly line system according to an embodiment of the present invention.

Detailed Description

The utility model is further described with reference to the following figures and examples.

Referring to fig. 1, a wax matrix equipment production line system, includes the workspace, and the workspace is including accomplishing the wax matrix equipment and toasting the first workspace 1 of consolidating the process to the wax matrix equipment, and the workspace still includes and is responsible for accomplishing the second workspace 2 that the wax matrix equipment washd, weathers, the process of stewing, and the workspace still includes the third workspace 3 that carries out artifical brush thick liquid to the wax matrix equipment, and the workspace still includes to the wax matrix equipment soak thick liquid, return thick liquid, drench the fourth workspace 4 of sand process.

Referring to fig. 2, a safety fence is arranged between the second working area 2 and the third working area 3.

Referring to fig. 3-7, a feeding turntable 6 for placing a first wax blank in a matching manner and a positioning turntable 7 for placing a second wax blank in a matching manner are arranged on the first working area 1, and a first robot 8 for clamping the first wax blank and assembling the first wax blank and the second wax blank in a wax mold is further arranged on the first working area 1.

In this embodiment, the first wax blank is a wax ball head, the second wax blank is a wax base plate, and the wax ball head is welded to the wax base plate in the whole production line, and then the wax ball head is cleaned, dipped in slurry and the like.

The bottom of the feeding turntable 6 can rotate through a motor, a speed reducer and a gear, the feeding turntable 6 is provided with four rows of clamping positions for clamping first wax blanks, every two rows of clamping positions form a group, the two groups of clamping positions are arranged oppositely, when the first wax blank of one assembly clamping position is clamped by the first robot 8, the feeding turntable 6 rotates, and the first robot 8 continues to clamp the first wax blank.

Referring to fig. 8, a first clamp 9 is arranged on the first robot 8, a flame spray gun 10 for baking and reinforcing the wax mould assembly and a temperature measuring head 11 for measuring the temperature are arranged on one side of the first clamp 9, and the temperature is measured by the temperature measuring head 11 when the wax mould assembly is baked and reinforced.

In this embodiment, the first clamp 9 includes a first cylinder, a first clamping block, and a second clamping block, and a piston rod of the first cylinder is connected to the first clamping block and the second clamping block in a matching manner.

In this embodiment, the cylinder body bottom of first cylinder is equipped with clamping piece fixing base, is equipped with the spout on the clamping piece fixing base, and first clamping piece, second clamping piece slide on the spout, and first clamping piece, second clamping piece are connected with the piston rod of first cylinder through connecting rod hinge structure respectively, and the piston rod as first cylinder stretches out and draws back, and first clamping piece, second clamping piece slide respectively on the spout to press from both sides and get or loosen first wax embryo.

In this embodiment, the first working area 1 is further provided with an oxyhydrogen flame generator, which includes an oxyhydrogen electrolyzer and an oxyhydrogen gas booster to provide flame from the flame spray gun 10.

Referring to fig. 5, the feeding turntable 6 is provided with an air pressure fixing structure for fixing the first wax blank, and the pneumatic suction fixing structure comprises a sucker 12 connected with an air pipe and a valve body 13.

Referring to fig. 3 and 6, a first fixing block 14 or a clamping cylinder for fixing a second wax blank is arranged on the positioning turntable 7, and a rotating part below the positioning turntable 7 rotates through a speed reducer and a motor; the first working area 1 is provided with a slide rail 15 and a slide block 16 of the conveying and positioning turntable 7; the positioning turntable 7 is provided with a clearance groove 61 corresponding to the bottom of the second wax blank.

Referring to fig. 9-13, a circular streamline 17 for circularly conveying wax pattern assembly is arranged between the first working area 1 and the second working area 2; a plurality of suspension parts 18 for suspending wax patterns are arranged on the ring logistics line 17; a second robot 19 for clamping and assembling the wax pattern is arranged on the second working area 2, a second clamp 20 for clamping and assembling the wax pattern is arranged on the second robot 19, a blow-drying workbench 21 is further arranged on the second working area 2, a rotating disc 22 is arranged on the blow-drying workbench 21, an air injection pipe 23 is arranged on one side or two sides of the blow-drying workbench 21 corresponding to the rotating disc 22, and an air gun 24 for assisting the air injection pipe 23 in blow-drying the wax pattern assembly is arranged on the second robot 19; still be equipped with on the second workspace 2 and wash the case 25, it is equipped with two washing chambeies 26, the soakage chamber 27 of independently placing different liquid to wash on the case 25, be equipped with first liquid storage pot 28 on the second workspace 2, second liquid storage pot 29, first liquid storage pot 28 passes through the connecting pipe and links to each other with the water inlet that washs chamber 26, be equipped with the first pump body on the pipeline in first liquid storage pot 28 and washing chamber 26, be equipped with first float switch valve 30 on wasing the chamber 26, second liquid storage pot 29 passes through the connecting pipe and links to each other with the water inlet that soakage chamber 27, be equipped with second float switch valve 31 on the soakage chamber 27.

Referring to fig. 2, the second working area 2 is further provided with a static frame 32, and the static frame 32 is provided with a first station and a second station for hanging wax pattern assembly.

Referring to fig. 9-11, the loop flow line 17 includes an annular slide rail 33 and an annular transmission belt 34, a base plate 35 connected to the suspension member 18 is disposed between the annular slide rail 33 and the annular transmission belt 34, a second fixing block 36 connected to the base plate 35 is disposed on the annular transmission belt 34, two sets of pulleys 37 are disposed on the base plate 35 of each suspension member 18 and are spaced apart from each other, the two sets of pulleys 37 clamp the annular slide rail 33, and the pulleys 37 are in sliding fit with the annular slide rail 33, the loop flow line 17 further includes a driving structure for driving the annular transmission belt 34 to move, and the annular transmission belt 34 drives the suspension member 18 to move circularly on the annular slide rail 33 during movement.

In this embodiment, the driving wheels are disposed at four corners of the endless belt 34, and the endless belt 34 covers the driving wheels, wherein one of the driving wheels is in driving connection with the motor through a gear or a belt.

Referring to fig. 13, a connection substrate is disposed on the second robot 19, the blowing seat connected to the air gun 24 through a connection pipe, the air gun 24 and the second fixture 20 are fixed on the connection substrate, the second fixture 20 includes a second cylinder, a third clamping block is disposed on one side of the connection substrate, a piston rod of the second cylinder penetrates through the connection substrate, the piston rod of the second cylinder is connected to a fourth clamping block, the connection substrate is provided with a first protruding block and a second protruding block which are disposed at an upper interval and a lower interval, a guide groove is formed between the first protruding block and the second protruding block, the fourth clamping block is partially limited in the guide groove, the piston rod of the second cylinder drives the fourth clamping block to move along the guide groove, and the fourth clamping block is close to or far away from the third clamping block to perform a loosening or clamping action.

Referring to fig. 14-18, a brushing platform 38 for manually brushing slurry on the mold wax assembly is arranged on the third working area 3, a rotating frame 39 for placing the mold wax assembly for manually brushing slurry is arranged on the fourth working area 4, a rotating support rod 40 is arranged on the rotating frame 39, and more than one suspension position for suspending the mold wax assembly is arranged on the support rod 40; a third robot 41 for clamping and assembling mould wax on the rotating frame 39 is further arranged on the fourth working area 4, a third clamp 42 for clamping and assembling mould wax is arranged on the third robot 41, the third clamp 42 is rotatably arranged on the third robot 41 through a rotator 43, the mould wax assembly comprises a first wax blank and a second wax blank, the first wax blank is welded on the second wax blank to form the mould wax assembly, a suspension shaft 44 is arranged on the second wax blank, a plurality of positioning blocks 45 arranged at intervals are arranged on the suspension shaft 44, a limit ring 46 is further arranged on the suspension shaft 44, the third clamp 42 comprises a clamping cylinder 47 and a frame body 48 connected with the clamping cylinder 47, a clearance groove 49 is arranged on the frame body 48 corresponding to the mould wax assembly, a plurality of third fixing blocks 50 arranged at intervals are arranged on the clearance groove 49 corresponding to the positioning blocks 45, a fixing groove is arranged on the third fixing block 50, a piston rod of the clamping cylinder 47 is telescopically arranged on the clearance groove 49, one end of a piston rod of the clamping cylinder 47 is provided with a clamping block 51 corresponding to the limiting ring 46, a clamping groove is formed in the clamping block 51, the third robot 41 drives the third clamp 42 to rotate through the rotator 43, the third clamp 42 drives the clearance groove 49 of the frame body 48 to rotate to a position corresponding to clamping mould wax assembling, in addition, under the state that the positioning block 45 is limited in the fixing groove of the third fixing block 50 correspondingly, the piston rod of the clamping cylinder 47 drives the clamping block 51 to move downwards and clamp the limiting ring 46, and the limiting ring 46 is limited in the clamping groove of the clamping block 51.

In this embodiment, an inclined surface matching structure is arranged between the fixing groove of the fixing block 50 and the positioning block 45, and the inclined surface matching structure facilitates the positioning block 45 to be limited on the fixing groove, so that a guiding effect is achieved; on the fixed slot direction that the internal diameter of fixed slot got into at locating piece 45, the internal diameter of fixed slot diminishes gradually, and the external diameter of locating piece 45 diminishes gradually like this, and the biggest internal diameter of fixed slot is less than the biggest external diameter of locating piece 45.

Referring to fig. 15, in the present embodiment, the rotator 43 is partially connected to the third robot 41 by a link hinge structure, a portion of the link hinge structure is rotatably provided on the third robot 41 by a rotary member, and another portion of the link hinge structure is fixed to the rotator 43 by a screw or the like.

Referring to fig. 18, in the present embodiment, the supporting rod 40 is cross-shaped and has four hanging positions, the supporting rod 40 is in transmission connection with a motor through a gear transmission structure, and the motor drives the supporting rod 40 to rotate; the rotating frame 39 is provided with a position sensor 62 corresponding to each hanging position.

Referring to fig. 19-22, the fourth working area 4 includes a slurry impregnator 52 for impregnating slurry for assembling wax patterns, a slurry return barrel 53 for returning slurry for assembling wax patterns, and a sand sprayer 54 for spraying sand for assembling wax patterns; the wax pattern assembly production line system also comprises a blanking area 5, wherein a blanking vehicle 55 is arranged on the blanking area 5, and a hanging position for hanging wax pattern assembly is arranged on the blanking vehicle 55; the blanking area 5 is further provided with a fixing frame 56 for fixing the blanking trolley 55, the fixing frame 56 is provided with a clamping cylinder 57, a piston rod of the clamping cylinder 57 is connected with a clamping collision head 59 through a connecting rod hinge structure, the fixing frame 56 is provided with an elastic collision-proof block 60 corresponding to the clamping collision head 59, the blanking trolley 55 is close to the fixing frame 56, the piston rod of the clamping cylinder 57 drives the clamping collision head 59 to move towards the collision-proof block 60 and contact the part of the blanking trolley 55, and the part of the blanking trolley 55 is fixed between the clamping collision head 59 and the collision-proof block 60.

Referring to fig. 23, a method for manufacturing a wax pattern assembly line system, including the above-mentioned wax pattern assembly line system, includes the following steps:

a. the first robot 8 finishes wax pattern assembly on the positioning turntable 7, the positioning turntable 7 moves towards the ring logistics line 17 through a sliding rail, the wax pattern assembly is manually taken out of the positioning turntable 7 and checked, and the wax pattern assembly is placed on the ring logistics line 17 if meeting the manual detection requirement; in the process of finishing wax pattern assembly, a first robot 8 places a first mold blank of a feeding turntable 6 on a second mold blank of a positioning turntable 7 through a first clamp 9 to finish mold wax assembly, the first robot 8 then bakes and reinforces the wax pattern assembly through a flame spray gun 10, and the flame length and the temperature of the flame spray gun 10 are controlled according to a set program and/or manual adjustment;

b. alcohol and an interfacial agent are respectively placed in two cavities on the cleaning box 25, the second robot 19 clamps and places the wax pattern assembly in the alcohol cleaning cavity from the ring material flow line 17, then the second robot 19 drives the wax pattern assembly to be placed on the rotating disc 22 to complete alcohol cleaning and blow-drying work, finally the second robot 19 places the wax pattern assembly on the first station of the standing frame 32, the wax pattern assembly needs to stand still on the standing frame 32 for 8-10 min, the second robot 19 clamps and continues to take the wax pattern assembly to the ring material flow line 17 to complete alcohol cleaning and blow-drying work, then the second robot is placed on the second station of the standing frame 32, and then the second robot 19 clamps and holds the wax pattern assembly on the first station of the standing frame 32 to continue the next process;

c. the next procedure is as follows: after the second robot 19 clamps and assembles the wax pattern from the first station of the standing frame 32, the second robot 19 drives the wax pattern to be assembled and placed in the interfacial agent soaking cavity, then the second robot 19 drives the wax pattern to be assembled and placed on the rotating disc 22 to complete the drying work of the soaked interfacial agent, and then the second robot 19 loads the wax pattern back to the ring streamline 17;

d. c, in the process that the wax mold assembly in the step c is moved from one end of the ring object flow line 17 to the other end, the wax mold assembly in the step c also completes a standing process, the wax mold assembly is manually taken out from the other end of the ring object flow line 17 for manual slurry brushing, slurry brushing is to manually and previously coat slurry on some corner positions of the first wax blank, and the slurry and the first wax blank are prevented from having bubbles when the wax mold assembly in the later process is soaked;

during the process that the product is conveyed along the ring streamline 17, approximately 10 minutes are spent from one end point of the ring streamline 17 to the other end point, and meanwhile, the standing work is completed (after the interface agent is soaked → blow drying → standing for 10 minutes). Manually taking the material from the other end of the ring object streamline 17 to finish the brushing process.

e. D, finishing the assembly of the wax pattern in the step d, manually assembling the wax pattern on the rotating frame 39, and clamping the wax pattern on the rotating frame 39 by a third robot 41 through a third clamp 42 to sequentially perform the processes of slurry soaking, slurry returning and sand spraying;

f. the wax pattern assembly of step e is completed and the third robot 41 places the wax pattern assembly on the blanking cart 55.

The design principle of the device can be applied to the fields of golf heads of the same type or automatic devices such as lost foam casting of metal products and the like.

In the present embodiment, each robot is a six-axis robot.

The foregoing is a preferred embodiment of the present invention, and the basic principles, principal features and advantages of the utility model are shown and described. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are intended to illustrate the principles of the utility model, but that various changes and modifications may be made without departing from the spirit and scope of the utility model, and the utility model is intended to be protected by the following claims. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims (10)

1. The utility model provides a wax matrix assembly production line system, includes the workspace, its characterized in that: the workspace is including accomplishing the wax matrix equipment, and toasting first workspace (1) of consolidating the process to the wax matrix equipment, and the workspace still includes second workspace (2) of being responsible for accomplishing the wax matrix equipment washing, weather, the process of stewing, and the workspace still includes third workspace (3) of carrying out artifical brush thick liquid to the wax matrix equipment, and the workspace still includes and soaks thick liquid, returns thick liquid, drenches fourth workspace (4) of sand process to the wax matrix equipment.

2. A wax pattern assembly line system according to claim 1, wherein: be equipped with on first workspace (1) and cooperate material loading carousel (6) of placing first wax embryo, cooperation location carousel (7) of placing second wax embryo, still be equipped with on first workspace (1) and press from both sides and get first wax embryo to carry out first robot (8) of wax matrix equipment with first wax embryo and second wax embryo, be equipped with first anchor clamps (9) on first robot (8), first anchor clamps (9) one side is equipped with and toasts reinforced (rfd) flame spray gun (10), temperature measurement head (11) of measuring the temperature to the wax matrix equipment.

3. A wax pattern assembly line system according to claim 2, wherein: the pneumatic suction fixing structure comprises a sucker (12) connected with an air pipe and a valve body (13).

4. A wax pattern assembly line system according to claim 2, wherein: a first fixed block (14) or a clamping cylinder for fixing the second wax blank is arranged on the positioning rotary disc (7), and a rotating part below the positioning rotary disc (7) rotates through a speed reducer and a motor; a sliding rail (15) and a sliding block (16) for conveying the positioning turntable (7) are arranged on the first working area (1); the positioning turntable (7) is provided with a clearance groove (61) corresponding to the bottom of the second wax blank.

5. A wax pattern assembly line system according to claim 1, wherein: an annular logistics line (17) for circularly conveying wax pattern assembly is arranged between the first working area (1) and the second working area (2); a plurality of suspension parts (18) assembled by suspending wax moulds are arranged on the ring logistics line (17); a second robot (19) for clamping and assembling the wax pattern is arranged on the second working area (2), a second clamp (20) for clamping and assembling the wax pattern is arranged on the second robot (19), a blow-drying workbench (21) is further arranged on the second working area (2), a rotating disc (22) is arranged on the blow-drying workbench (21), an air injection pipe (23) is arranged on one side or two sides of the blow-drying workbench (21) corresponding to the rotating disc (22), and an air gun (24) for assisting the air injection pipe (23) in blow-drying the wax pattern is arranged on the second robot (19); still be equipped with on second workspace (2) and wash case (25), it washs chamber (26) to be equipped with two different liquid of independent placement on washing case (25), soakage chamber (27), be equipped with first liquid storage pot (28) on second workspace (2), second liquid storage pot (29), first liquid storage pot (28) link to each other with the water inlet that washs chamber (26) through the connecting pipe, be equipped with the first pump body on first liquid storage pot (28) and the pipeline of wasing chamber (26), be equipped with first float switch valve (30) on wasing chamber (26), second liquid storage pot (29) link to each other with the water inlet in soakage chamber (27) through the connecting pipe, be equipped with second float switch valve (31) on soakage chamber (27).

6. A wax pattern assembly line system according to claim 5, wherein: the second working area (2) is also provided with a static frame (32), and the static frame (32) is provided with a first station and a second station for hanging wax pattern assembly.

7. A wax pattern assembly line system according to claim 6, wherein: the ring object streamline (17) comprises a ring-shaped sliding rail (33), a ring-shaped transmission belt (34), a base plate (35) connected with a hanging piece (18) is arranged between the ring-shaped transmission belt (34), a second fixing block (36) connected with the base plate (35) is arranged on the ring-shaped transmission belt (34), two groups of pulleys (37) arranged at intervals are arranged on the base plate (35) of each hanging piece (18), the two groups of pulleys (37) arranged at intervals clamp the ring-shaped sliding rail (33), the pulleys (37) are in sliding fit with the ring-shaped sliding rail (33), the ring object streamline (17) further comprises a driving structure for driving the ring-shaped transmission belt (34) to move, and the ring-shaped transmission belt (34) drives the hanging piece (18) to move circularly on the ring-shaped sliding rail (33) in a moving process.

8. A wax pattern assembly line system according to claim 7, wherein: a slurry brushing workbench (38) for manually brushing slurry on the mold wax assembly is arranged on the third working area (3), a rotating frame (39) for placing the manually brushed mold wax assembly is arranged on the fourth working area (4), a rotating support rod (40) is arranged on the rotating frame (39), and more than one suspension position for suspending the mold wax assembly is arranged on the support rod (40); still be equipped with on fourth workspace (4) and press from both sides third robot (41) of getting mould wax equipment in revolving rack (39), be equipped with on third robot (41) and press from both sides third anchor clamps (42) of getting mould wax equipment, third anchor clamps (42) pass through circulator (43) rotary type and set up on third robot (41), mould wax equipment includes first wax embryo, second wax embryo, first wax embryo welding forms mould wax equipment on the second wax embryo, be equipped with hanger shaft (44) on the second wax embryo, be equipped with locating piece (45) that a plurality of looks intervals set up on hanger shaft (44), still be equipped with spacing ring (46) on hanger shaft (44).

9. A wax pattern assembly line system according to claim 8, wherein: the third clamp (42) comprises a clamping cylinder (47) and a frame body (48) connected with the clamping cylinder (47), the frame body (48) is provided with a clearance groove (49) corresponding to the mould wax assembly, the clearance groove (49) is provided with a plurality of third fixing blocks (50) arranged at intervals corresponding to the positioning blocks (45), the third fixing blocks (50) are provided with fixing grooves, the piston rod of the clamping cylinder (47) is telescopically arranged on the clearance groove (49), one end of the piston rod of the clamping cylinder (47) is provided with a clamping block (51) corresponding to the limiting ring (46), the clamping block (51) is provided with a clamping groove, the third robot (41) drives the third clamp (42) to rotate through a rotator (43), the third clamp (42) drives the clearance groove (49) of the frame body (48) to rotate to the position corresponding to the mould wax assembly, and the positioning blocks (45) are correspondingly limited in the fixing grooves of the third fixing blocks (50), the piston rod of the clamping cylinder (47) drives the clamping block (51) to clamp the limiting ring (46), and the limiting ring (46) is limited on the clamping groove of the clamping block (51).

10. A wax pattern assembly line system according to claim 9, wherein: the fourth working area (4) comprises a pulp dipping machine (52) for dipping the wax pattern assembly, a pulp returning barrel (53) for returning the pulp for the wax pattern assembly, and a sand pouring machine (54) for pouring sand for the wax pattern assembly; the wax pattern assembly production line system also comprises a blanking area (5), wherein a blanking vehicle (55) is arranged on the blanking area (5), and a hanging position for hanging wax pattern assembly is arranged on the blanking vehicle (55); the blanking device is characterized in that a fixing frame (56) for fixing the blanking trolley (55) is further arranged on the blanking area (5), a clamping cylinder (57) is arranged on the fixing frame (56), a piston rod of the clamping cylinder (57) is connected with a clamping collision head (59) through a connecting rod hinge structure, an elastic collision-proof block (60) is arranged on the fixing frame (56) corresponding to the clamping collision head (59), the blanking trolley (55) is close to the fixing frame (56), the piston rod of the clamping cylinder (57) drives the clamping collision head (59) to move towards the collision-proof block (60) and contact the part of the blanking trolley (55), and the part of the blanking trolley (55) is fixed between the clamping collision-proof block (60) and the clamping collision-proof block (59).

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