CN215958268U - A quick system pole cigarette clamp for cigar tobacco leaf air-curing - Google Patents

Abstract

The utility model discloses a quick tobacco stem making clamp for drying cigar tobacco leaves, which comprises a tobacco stem, a supporting rod and a clamp, wherein the supporting rod is connected with the tobacco stem and supports the tobacco stem, the clamp comprises a clamping ring and needle hooks arranged on two sides of the clamping ring, the clamping ring is clamped on the tobacco stem and can slide on the tobacco stem, and the needle hooks are used for puncturing tobacco stems and hanging the tobacco leaves. Has the advantages that: compared with the traditional tobacco weaving mode, the tobacco weaving efficiency is greatly improved by more than 5 times; the movable clamp is adopted, so that the intermittence among the tobacco leaves can be adjusted conveniently, and ventilation is facilitated; barbs are arranged on the needle hooks, and the needle hooks are upwards tilted and placed to slip off in the airing process; the needle hook is arranged in the wing plate, so that the safety of the use process is ensured; the needle hook adopts a detachable simple structure, so that the cigarette taking process is easy, the safety of operators in the cigarette taking process is ensured, and the injury caused by barbs is avoided; the cigarette holder has the advantages that the spring and the connecting block are adopted, so that the cigarette holder can slide and fix on the cigarette rod simply, and the elasticity of the spring can be adjusted through the screw.

Description

A quick system pole cigarette clamp for cigar tobacco leaf air-curing

Technical Field

The utility model belongs to the technical field of tobacco cultivation, air-curing and baking, relates to a process suitable for air-curing or baking fresh tobacco leaves, and particularly relates to a quick tobacco rod making clamp for air-curing cigar tobacco leaves.

Background

Cigar leaf curing is one of the most important processes in cigar leaf production. After the fresh cigar leaves have been picked, they are passed to a rod-weaving and air-curing process, also known as a drying process, where they are first threaded onto the tobacco rod. In order to ensure the integrity of the tobacco leaves to the maximum extent, the method of threading the tobacco leaves through the main veins is mainly adopted in the cigar airing process at present. The method can reduce the damage to the tobacco leaves to the maximum extent, but the manual demand is too high. The production efficiency is low, the manpower is 30-40 poles per day, and the efficiency is only 1/5 of quick rod weaving.

Various tobacco clamp products are designed aiming at fresh tobacco leaves, most of the currently designed tobacco clamps are applied to tobacco curing houses, are suitable for fine tobacco leaves or air-cured tobacco leaves, need good ventilation, and ensure that the tobacco clamps for air-curing have good air-curing or baking quality.

The Chinese invention patent (application number: 201610918905.6) discloses a flue-cured tobacco clamp for fine tobacco leaves, which mainly realizes the function that the tobacco leaves are not easy to fall off in the baking process through the structure of a special clamping part, and the intermittence between the clamping parts can not be adjusted according to the shape of the specific tobacco leaves.

The Chinese patent of invention (application number: 201610339517.2) discloses a needle-type comb-type tobacco curing clamp, which adopts a steel needle to be inserted into the upper part and the stem part of tobacco leaves, and then fixes the tobacco leaves by a baffle beam to prevent the tobacco leaves from slipping. The distance between the steel needles of the tobacco clamp can not be adjusted, and the tobacco clamp is not suitable for airing tobacco leaves.

SUMMERY OF THE UTILITY MODEL

The utility model aims to overcome the defects of the prior art, and designs and manufactures a quick tobacco rod making clamp which can effectively improve the tobacco rod weaving efficiency of the cigar based on the requirement of cigar tobacco leaf airing, so that each person can weave more than 120 rods every day, the efficiency is improved by 4-5 times compared with the traditional method of threading tobacco leaf main veins through threads, and the clamp can meet the requirement of an automatic tobacco room.

In order to achieve the purpose, the utility model adopts the following technical scheme to realize the purpose:

a tobacco clamp for quickly making tobacco stems by airing cigar tobacco leaves comprises a tobacco stem and a supporting rod which is connected with the tobacco stem and supports the tobacco stem, and further comprises a clamp, wherein the clamp comprises a clamping ring and needle hooks which are arranged on two sides of the clamping ring, the clamping ring is clamped on the tobacco stem and can slide on the tobacco stem, and the needle hooks are used for puncturing tobacco stems and hanging tobacco leaves.

Further, a connecting block is arranged inside the clamping ring, a dovetail groove is formed in the tobacco rod, and the connecting block is clamped in the dovetail groove, so that the clamp is connected with the tobacco rod and can slide on the tobacco rod.

Furthermore, a fixing hole is formed in the top of the clamp ring, a screw is arranged in the fixing hole, a spring is fixed below the screw, and the spring can be arranged in the dovetail groove;

when the spring is pressed towards the dovetail groove direction, the clamp slides left and right on the cigarette rod, and when the spring is loosened, the connecting block is clamped at the upper part of the dovetail groove to fix the clamp.

Furthermore, the two sides of the snap ring are provided with wing plates, trapezoidal openings are formed in the wing plates, needle hooks are arranged in the trapezoidal openings and are arranged in a staggered mode, and the length of each wing plate is consistent with that of each needle hook.

Furthermore, more than 2 needle hooks are arranged in the wing plate.

Furthermore, the hook needle is connected with the wing plate through a detachable buckle, and a buckle bulge on the hook needle is connected with a buckle groove in the wing plate connecting column in a clamping mode.

Furthermore, the needle hook and the wing plate are on the same plane, the needle hook and the wing plate are respectively tilted upwards towards two sides of the snap ring, and the included angle between the needle hook and the horizontal plane is 30 degrees.

Further, the end of the needle hook is provided with a triangular barb.

Furthermore, the clamping ring is square, the tobacco rod is a square rod body, and the shapes of the tobacco rod and the clamping ring are matched; or the clamping ring (31) is circular, the tobacco rod (1) is a circular rod body, and the tobacco rod (1) is matched with the clamping ring (31) in shape.

The working principle is as follows:

put into the tobacco rod through the both ends of tobacco rod before the use on pressing from both sides the tobacco rod, put into the dovetail of tobacco rod with the connecting block that the tobacco pressed from both sides, according to the length of tobacco rod, put into a plurality of cigarette in advance and press from both sides.

The tobacco leaves are inserted from one side of the tobacco stems through the needle hooks on the clamps, the tobacco leaves are hung on the needle hooks, and the distance between the hung tobacco leaves is adjusted by adjusting the positions of the movable clamps on the tobacco stems, so that good ventilation is ensured. The needle hook is arranged to be inclined upwards, and meanwhile, the triangular barb is arranged at the tail end of the needle hook and used for preventing the tobacco leaves from slipping in the airing process. The cigarette presss from both sides and slides in the dovetail through the connecting block, fixes the position that the cigarette pressed from both sides on the tobacco rod through the elasticity of spring. In order to conveniently take off the aired tobacco leaves, the crochet hook is connected with the wing plate by a movable buckle; when the tobacco leaves are taken out, the needle hook is taken out only by rotating, and the tobacco leaves can be taken down from the other end of the needle hook.

Has the advantages that:

1. compared with the traditional tobacco weaving mode, the tobacco weaving efficiency is greatly improved by more than 5 times; 2. the movable clamp is adopted, so that the intermittence among the tobacco leaves can be adjusted conveniently, and ventilation is facilitated;

3. barbs are arranged on the needle hooks, and the needle hooks are upwards tilted and placed to slip off in the airing process;

4. the needle hook is arranged in the wing plate, so that the safety of the use process is ensured;

5. the needle hook adopts a detachable simple structure, so that the cigarette taking process is easy, the safety of operators in the cigarette taking process is ensured, and the injury caused by barbs is avoided;

6. the cigarette holder has the advantages that the spring and the connecting block are adopted, so that the cigarette holder can slide and fix on the cigarette rod simply, and the elasticity of the spring can be adjusted through the screw.

Drawings

Fig. 1 is a schematic view of a tobacco clamp airing process.

FIG. 2 is a schematic view showing the connection of the jig to the dovetail groove.

Fig. 3 is a schematic view of the connection between the clasp and the smoke rod when the clasp is in the form of the hoop.

FIG. 4 is a schematic view of a single needle square clamp.

Fig. 5 is an expanded view of the double needle clamp.

Figure 6 is a schematic view of the mounting of the clamp to the tobacco rod.

FIG. 7 is a schematic view of a clip with a detachable hook.

Reference numerals:

the tobacco stem comprises a tobacco stem 1, a dovetail groove 11, an introduction table 12, an introduction port 13, a support rod 2, a clamp 3, a clamping ring 31, a needle hook 32, a buckling bulge 321, a barb 322, a connecting block 33, a fixing hole 34, a screw 35, a spring 36, a wing plate 37, a buckling groove 371 and tobacco leaves 4.

Detailed Description

The following detailed description will be made with reference to specific embodiments and accompanying drawings, but the present invention is not limited to the following embodiments.

Examples

As shown in fig. 1-7, a quick tobacco rod making clamp for cigar tobacco leaf air-curing, includes tobacco rod 1, tobacco rod 1 is square pole or circular pole, tobacco rod 1 supports through the bracing piece 2 that connects, makes the tobacco clamp stand subaerial, be provided with a plurality of anchor clamps 3 on the tobacco rod 1, tobacco rod 1 is provided with a dovetail 11 along length direction, dovetail 11 is used for preventing the inside connecting block 33 of anchor clamps 3 snap ring 31, and anchor clamps 3 slide in dovetail 11 through connecting block 33, and when dovetail 11 played the guide effect, still ensured to insert on the needle hook 32 of net anchor clamps 3 both sides and put tobacco leaf 4, anchor clamps 3's firm.

The tobacco rod 1 may not adopt the dovetail groove 11, but the snap ring 31 may be made into a hoop shape and engaged with the tobacco rod 1 by using the elasticity of the snap ring 31 itself.

The clamp 3 is used to hang tobacco leaves 4. Anchor clamps 3 include snap ring 31, snap ring 31 sets up according to the shape of tobacco rod 1, establishes to be square or circular shape snap ring 31, snap ring 31 inner wall shape size and the outer wall shape size adaptation of the 1 body of rod of tobacco rod.

The snap ring 31 is an unclosed ring with a certain width, two unclosed ends of the snap ring 31 are respectively and fixedly provided with wing plates 37, and the middle of each wing plate 37 is provided with a needle hook 32. One end of the needle hook 32, which pierces the tobacco stem, is provided with a triangular barb 322 to prevent the suspended tobacco leaf 4 from slipping, and further, the wing plates 37 and the needle hook 32 are respectively tilted upwards towards the two sides of the snap ring 31, so that the included angle between the needle hook 32 and the horizontal plane is 30 degrees, and the tobacco leaf 4 is not easy to slip. The length of the wing plate 37 is consistent with that of the needle hook 32, and the needle hook 32 is arranged in the wing plate 37, so that the needle hook 32 is not completely exposed, and the needle hook 32 is prevented from being punctured by the needle hook 32 to cause injury in the installation, adjustment and use processes.

Preferably, the unclosed side inside the snap ring 31 is a lower portion, the side corresponding to the unclosed side is an upper portion, the upper portion is a bearing support portion, a connecting block 33 is arranged in the center of the bearing support portion inside the snap ring 31, the connecting block 33 can be circular or square, the outer edge of the connecting block 33 is smaller than an upper opening of the dovetail groove 11, and the connecting block 33 cannot slide out from the opening of the dovetail groove 11 after being placed into the dovetail groove 11 from one side of the cigarette rod 1. The connecting piece 33 is slidable in the dovetail groove 11.

The two ends of the cigarette rod 1 are divided into an upper part and a lower part by taking the bottom surface of the dovetail groove 11 as a boundary, the lower part is protruded to form a guide-in table 12, and an inclined guide-in port 13 is arranged at the inlet of the upper dovetail groove 11, so that the clamp 3 is convenient to mount.

A fixing hole 34 is formed in the top of the clamp 3, a screw 35 is arranged in the fixing hole 34, a spring 36 is fixed below the screw 35, the spring 36 can be placed in the dovetail groove 11, the diameter of the spring 36 is matched with the width of the dovetail groove 11, and preferably matched with the bottom surface of the connecting block 33; when the spring 36 is pressed toward the dovetail groove 11, the jig 3 slides left and right on the tobacco rod 1, and when the spring 36 is released, the connecting block 33 is caught on the upper portion of the dovetail groove 11 to fix the jig 3. The degree of tightness of the spring 36 can be adjusted by rotating the position of the screw 35 in the fixing hole 34.

Preferably, the single hook 32 in the wing 37 is connected with the notch of the wing 37 by a movable buckle. The connecting end of the needle hook 32 is provided with a buckling bulge 321, and in order to prevent the bulge part from obstructing the taking-out of the tobacco leaves 4, the height of the buckling bulge 321 part towards one end of the barb 322 is gradually reduced until the distance between the buckling bulge 321 part and the needle rod of the needle hook 32 is zero. When the needle hook 32 is installed, the real enough connecting end is inserted into a common connecting column, and the fastening protrusion 321 is clamped into the groove in the connecting column by rotating the needle hook 32. When the hook 32 is removed, the hook 32 is rotated in the reverse direction and the hook 32 is removed.

When taking off the tobacco leaf 4, take off the buckle of pintle hook 32 earlier, take off the tobacco leaf 4 from the one end that does not have barb 322 again, prevent to scratch operating personnel's hand when getting the tobacco leaf 4, also avoided simultaneously taking off the barb 322 when the tobacco leaf 4, can be more quick take off the tobacco leaf 4.

The working mode is as follows:

the method for airing the fresh cigar tobacco leaves 4 comprises the following steps:

s1, according to the length of a tobacco rod 1, a plurality of clamps 3 are sleeved on the tobacco rod 1, when the clamps 3 are installed, the clamps 3 can be sleeved from one end of the tobacco rod 1, so that connecting blocks 33 in the clamps 3 are inserted into dovetail grooves 11 and can slide in the dovetail grooves 11;

s2, inserting fresh tobacco leaves 4 into a needle hook 32 on a tobacco stem 1 from one side of the tobacco stem, repeating the operation until the tobacco leaves 4 are fully inserted into a clamp 3 on the tobacco stem 1, wherein the page of the tobacco leaves 4 on the needle hook 32 is vertical to the direction of the tobacco stem 1, the tobacco leaves 4 are parallel, and gaps are reserved among the tobacco leaves 4 for good ventilation;

s3, adjusting the distance between every two clamps 3 by the sliding clamps 3 to ensure that the tobacco leaves 4 between every two clamps 3 are in a good ventilation state, and fixing the positions of the clamps 3 by screws 35 penetrating through the fixing holes 34 to ensure that the clamps cannot shift in the airing process;

and S4, after the tobacco leaves 4 are aired, rotating the detachably connected needle hook 32 to take off the needle hook 32, then taking off the tobacco leaves 4 from one end connected with the wing plate 37, and after all the tobacco leaves 4 on the tobacco stem 1 are taken off, taking off and cleaning the clamp 3 for next use.

When the jig 3 is provided with the fixing hole 34, after completion of the step S3, when the detachable hook 32 is used, the hook 32 is rotated to remove the hook 32, and then the tobacco leaves 4 are removed.

Compared with the traditional manual knitting efficiency, the tobacco knitting efficiency by adopting the needle hooks is greatly improved, and the comparison result is shown in table 1.

Tobacco weaving effect:

taking a tobacco rod with the length of 2000mm as an example, 2 tobacco clips are tightly buckled on the tobacco rod 1 at intervals of 40-60mm according to the tobacco leaf airing requirement. And then inserting and hanging fresh tobacco leaves on the left and right needle hooks of each tobacco clamp, and inserting and hanging one fresh tobacco leaf on each of the left and right needle hooks of each tobacco clamp. About 80 pieces of fresh tobacco leaves can be inserted and hung.

TABLE 1 comparison of rod feeding efficiency for fresh cigars

Scheme(s)	Step (ii) of	Efficiency (length 2000 mm)
			Traditional hand-made weaving	Every two blades are buckled inwards, the rope fastener is punched and penetrated, the distance is adjusted, knotted and fixed, and the upper frame is put on	5-10 minutes per rod
This example	Buckle tobacco clamp, tobacco leaf inserting needle hook and upper frame	1-2 minutes per rod

Compared with the traditional method, the tobacco weaving time efficiency of each tobacco rod is improved by more than 5 times by adopting the tobacco clamp to weave the tobacco.

Claims (10)

1. The utility model provides a quick system pole cigarette presss from both sides for cigar tobacco leaf air-dries system, includes cigarette pole (1), is connected and supports bracing piece (2) of cigarette pole (1) with cigarette pole (1), its characterized in that still includes anchor clamps (3), anchor clamps (3) include snap ring (31) and install needle hook (32) in snap ring (31) both sides, snap ring (31) block is on cigarette pole (1), can slide on cigarette pole (1), needle hook (32) are used for impaling the offal, hang tobacco leaf (4).

2. The cigarette clip according to claim 1, wherein a connecting block (33) is arranged inside the snap ring (31), the cigarette rod (1) is provided with a dovetail groove (11), and the connecting block (33) is clamped in the dovetail groove (11) to connect the clamp (3) and the cigarette rod (1) and can slide on the cigarette rod (1).

3. The cigarette holder according to claim 2, wherein the two ends of the cigarette rod (1) are divided into an upper part and a lower part by taking the bottom surface of the dovetail groove (11) as a boundary, the lower part is protruded to form an introduction table (12), and an inlet (13) of a slope is arranged at the inlet of the upper dovetail groove (11).

4. The cigarette clip according to claim 2, characterized in that the top of the clamp ring (31) of the clamp (3) is provided with a fixing hole (34), a screw (35) is arranged in the fixing hole (34), a spring (36) is fixed below the screw (35), and the spring (36) can be arranged in the dovetail groove (11);

when the spring (36) is pressed towards the dovetail groove (11), the clamp (3) slides left and right on the cigarette rod (1) when viewed, and when the spring (36) is loosened, the connecting block (33) is clamped at the upper part of the dovetail groove (11) to fix the clamp (3).

5. The cigarette clip according to claim 1, wherein wing plates (37) are arranged on two sides of the snap ring (31), a trapezoidal opening is formed in each wing plate (37), a needle hook (32) is arranged in each trapezoidal opening, the needle hooks (32) are arranged in a staggered mode, and the length of each wing plate (37) is consistent with that of each needle hook (32).

6. Cigarette clip according to claim 5, characterized in that more than 2 hooks (32) are provided in the wing (37).

7. The cigarette clip according to claim 5, wherein the single hook (32) is detachably connected with the wing plate (37) in a snap-fit manner, and a snap-fit protrusion (321) on the hook (32) is snap-fit with a snap-fit groove (371) in the connecting column of the wing plate (37).

8. The cigarette clip of claim 1, wherein the hook (32) and the wing (37) are in the same plane, the hook (32) and the wing (37) are respectively tilted upwards towards two sides of the snap ring (31), and the angle between the hook (32) and the horizontal plane is 30 degrees.

9. A cigarette clip according to claim 1, characterized in that the end of the hook (32) is provided with a triangular barb (322).

10. The cigarette clip according to claim 1, wherein the snap ring (31) is square, the cigarette rod (1) is a square rod body, and the cigarette rod (1) and the snap ring (31) are matched in shape;

or the clamping ring (31) is circular, the tobacco rod (1) is a circular rod body, and the tobacco rod (1) is matched with the clamping ring (31) in shape.

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