CN215952078U - Drying device and pottery base equipment of pottery base - Google Patents
Drying device and pottery base equipment of pottery base Download PDFInfo
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- CN215952078U CN215952078U CN202121657393.5U CN202121657393U CN215952078U CN 215952078 U CN215952078 U CN 215952078U CN 202121657393 U CN202121657393 U CN 202121657393U CN 215952078 U CN215952078 U CN 215952078U
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Abstract
The utility model discloses a drying device for ceramic blanks and ceramic blank making equipment, wherein the drying device comprises a disc workbench driven by a power device to rotate intermittently, at least two layers of drying discs which are arranged on the disc workbench and have the diameter smaller than that of the disc workbench and rotate along with the disc workbench, a shell which is fixed relative to the disc workbench and arranged on the disc workbench and covers the drying discs, a heat supply device for supplying hot air into the shell, and a gypsum mold exchange manipulator device which is arranged beside the disc workbench and is used for exchanging gypsum molds on the disc workbench and gypsum molds on the drying discs; and gypsum mold exchange ports corresponding to the drying disks of all layers are arranged on the side surface of the shell. The utility model has the advantages of greatly reduced floor area, compact and simple structure, stable production, high efficiency and good green body drying effect.
Description
Technical Field
The utility model belongs to ceramic production equipment, and particularly relates to a drying device for ceramic blank making and ceramic blank making equipment.
Background
Ceramics are widely used as a living vessel, and the production process comprises the steps of using clay viscous materials, and carrying out the procedures of batching, forming, drying, roasting and the like for firing and forming. At present publicly known domestic ceramics wet embryo shaping assembly line equipment, all set up the longer length with the assembly line and guarantee stoving time and effect, body shaping in the gypsum forming die is divided into two kinds of transfer methods with stoving conveying process basically, one kind is that conveyer belt straight line conveyer divides single row, arrange more than biserial and multiseriate, set up conversion equipment between every row, another kind is to adopt sprocket chain oval dish long distance conveyer, no matter which kind of mode all is that the individual layer arranges subaerial, it is big to cause area, transmission distance is long, conveyer belt or chain drive structure are complicated, poor stability, later stage operation maintenance cost is high, gypsum forming die bottom can not be heated and local humidity influences the stoving effect. Therefore, there is a need for a new blank making apparatus that solves the problems of the prior art.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a ceramic blank drying device and ceramic blank making equipment which have the advantages of small occupied area, high production efficiency and good blank body drying effect.
The technical scheme adopted for realizing the purpose of the utility model is as follows:
the utility model provides a drying device for ceramic blanks, which comprises a disc worktable, drying discs, a shell, a heat supply device and a gypsum mold exchange manipulator device, wherein the disc worktable is driven by a power device to rotate intermittently, the drying discs are arranged on the disc worktable, the diameter of the drying discs is smaller than that of the disc worktable, the drying discs rotate along with the disc worktable, the shell is fixed relative to the disc worktable and is arranged on the disc worktable to cover the drying discs, the heat supply device supplies hot air into the shell, and the gypsum mold exchange manipulator device is arranged beside the disc worktable to exchange gypsum molds on the disc worktable and gypsum molds on the drying discs; and gypsum mold exchange ports corresponding to the drying disks of all layers are arranged on the side surface of the shell.
The drying disc is multilayer.
A hot air main pipe which is communicated with the heat supply device and is vertically arranged is fixedly arranged at the circle center part of the disc workbench, and a hot air chamber communicated with the hot air main pipe is arranged on the drying disc; the bottom parts of the drying disks except the drying disk at the lowest layer are provided with hot air openings communicated with the hot air chamber.
The hot air chamber of the drying disc is of an integral hollow structure or an annular structure.
Except the uppermost layer, the rest drying disks are uniformly distributed with gypsum mold placing stations according to an annular shape, and each gypsum mold placing station is provided with a positioning boss matched and positioned with the pit at the bottom of the gypsum mold.
And the hot air port at the bottom of the drying disc corresponds to the placement station of the plaster mold on the lower-layer drying disc.
The heating device is an electric heating dryer, and comprises a fan for providing positive pressure gas, an electric heating element for heating the gas, and a hot air pipe for conveying hot gas, wherein the air outlet of the hot air pipe is coaxial with the hot air main pipe and sleeved in the hot air main pipe, and when the disc workbench rotates, the hot air main pipe can rotate relative to the air outlet of the hot air pipe.
The power device comprises a motor, a speed reducer connected with the motor and a driving gear connected with the speed reducer, the lower surface of the disc workbench is meshed with the driving gear through a fixed gear ring, and the motor drives the disc workbench, the drying disc and the hot air main pipe to rotate together in a clearance mode through the driving gear.
The part close to the excircle on the disc workbench is provided with fixing stations of the plaster molds in an annular uniform distribution manner, and the fixing stations of the plaster molds are provided with positioning through holes for placing the plaster molds.
The drying disc is fixed on the disc workbench through a supporting component.
The utility model provides ceramic blank making equipment, which adopts the drying device and comprises an automatic mud feeder, a rotary blank rolling forming machine, a lifting and rotating mechanism and a blank taking manipulator, wherein the automatic mud feeder, the rotary blank rolling forming machine and the lifting and rotating mechanism are arranged beside a disc workbench of the drying device; the part of the disc workbench close to the outer circle is uniformly distributed and arranged with fixing stations of the plaster molds in an annular manner, and the fixing stations of the plaster molds are provided with positioning through holes for placing the plaster molds; the rotary blank rolling forming machine and the lifting rotating mechanism are respectively arranged above and below the disc working platform and vertically correspond to the positioning through holes; the gypsum mould exchanging manipulator device is arranged between the rotary blank rolling forming machine and the blank taking manipulator.
Advantageous effects
The utility model adopts the disc workbench and the drying device with the multi-layer drying discs to solve the problems of large occupied area and poor drying effect in the prior art, adopts the mechanical hand device to complete the procedures of ceramic clay briquetting mold, wet blank molding, wet blank drying, dry blank discharging and the like by matching with the disc workbench and the drying discs, and has the advantages of greatly reduced occupied area, compact and simple structure, stable production, high efficiency and good blank drying effect.
The technical scheme of the utility model is further explained by combining the attached drawings.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a top view of the present invention with the housing removed.
Fig. 3 is a cross-sectional view of the present invention.
Fig. 4 is a schematic view of the present invention with the outer shell removed.
Fig. 5 is a schematic view of a six-axis robot of the present invention.
Fig. 6 is a schematic diagram of a different configuration of the present invention.
Detailed Description
Example 1
Referring to fig. 1-5, the drying apparatus for ceramic blanks provided by the present invention comprises a disc table 1 driven by a power device to rotate intermittently, 6 layers of drying discs 8 (generally 2 to 8 layers of drying discs 8) arranged on the disc table 1 and having a diameter smaller than that of the disc table 1 and rotating with the disc table 1, a casing 6 fixed relative to the disc table 1 and arranged on the disc table 1 to cover the drying discs 8, a heat supply device 13 for supplying hot air into the casing 6, and a gypsum mold exchanging manipulator device arranged beside the disc table 1 to exchange gypsum molds 7 on the disc table 1 with gypsum molds 7 on the drying discs 8; the disc workbench 1 is rotatably mounted on the machine base 10, a plaster mold exchange port 601 corresponding to each layer of drying disc 8 is arranged on the side surface of the shell 6, and a plurality of supporting legs 602 are arranged on the lower side of the shell 6 and span the periphery of the disc workbench 1 and are mounted on the ground for fixing (see fig. 3).
A hot air main pipe 14 which is communicated with the heating device 13 and is vertically arranged is fixedly arranged in the middle of the disc workbench 1, the drying disc 8 is provided with a hot air chamber 802 which is of an annular structure and is communicated with the hot air main pipe 14 through a hot air connecting pipe 803 (the drying disc 8 can also adopt a hot air chamber which is of an integral hollow structure and is communicated with the hot air main pipe 14, and a partition plate can be arranged in the hot air chamber to divide the hot air chamber into a plurality of fan-shaped areas); the bottom of the drying trays 8 except the drying tray 8 at the lowest layer is provided with a hot air port 804 communicated with the hot air chamber 802.
Referring to fig. 3, the heating device is an electric heating dryer 13, and includes a blower for providing positive pressure gas, an electric heating element for heating the gas, and a hot air duct 1301 for conveying hot gas, and an air outlet 1302 of the hot air duct 1301 is coaxial with the hot air main pipe 14 and is sleeved in the hot air main pipe 14. When the disc table 1 rotates, the hot air main pipe 14 can rotate relative to the air outlet 1302 of the hot air pipe 1301.
The part close to the excircle on the disc workbench 1 is provided with fixing stations of the plaster molds 7 in an annular uniform distribution manner, and the fixing stations of the plaster molds 7 are provided with positioning through holes 101 for placing the plaster molds 7.
Except the uppermost layer of the drying disk 8, the rest drying disks 8 are uniformly distributed with placing stations of the plaster molds 7 according to the shape of a ring, and the placing station of each plaster mold 7 is provided with a positioning boss 801 which is matched and positioned with the concave pit at the bottom of the plaster mold 7.
The hot air port 804 at the bottom of the drying tray 8 corresponds to the placement station of the plaster mold 7 on the lower drying tray 8.
The drying tray 8 is fixed to the disc table 1 by a support member 12.
The power device comprises a motor 11 installed on the machine base 10, a speed reducer connected with the motor 11 and a driving gear 1101 connected with the speed reducer, the lower surface of the disc workbench 1 is meshed with the driving gear 1101 through a fixed gear ring 1102, and the motor 11 drives the disc workbench 1, the drying disc 8 and the hot air main pipe 14 to rotate together in a clearance mode through the driving gear 1101.
Example 2
In this embodiment, the distribution of the hot gas provided by the electric heating dryer 13 in the housing 6 may also adopt a structure as shown in fig. 6, an air inlet 15 is arranged in the middle of the disc table 1, an air outlet 1302 of the electric heating dryer 13 is coaxially arranged with the air inlet 15 and is sleeved in the air inlet 15, and meanwhile, through hot air holes 805 are arranged on each drying disc 8, so that the hot gas provided by the electric heating dryer 13 can be directly communicated into the housing 6 through the air inlet 15 to dry the wet blanks 701 in the gypsum molds 7 placed on each drying disc 8, and the hot air holes 805 on each drying disc 8 are beneficial to the distribution of the hot gas in the housing 6. When the disc table 1 rotates, the air inlet 15 can rotate relative to the air outlet 1302 of the hot air duct 1301. Alternatively, the air outlet 1302 of the electric dryer 13 is directly communicated with the lower portion of the side wall of the casing 6, so that the hot air is supplied into the casing 6.
Example 3
The utility model provides ceramic blank making equipment, which comprises a drying device, an automatic mud feeder 5 arranged beside a disc workbench 1 of the drying device, a rotary blank rolling forming machine 2 and a lifting rotating mechanism 202 which are respectively arranged above and below the disc workbench 1, and a blank taking manipulator 4 for taking out a dry blank 702 in a gypsum mold 7 on the disc workbench 1; the part, close to the excircle, of the disc workbench 1 is uniformly distributed and arranged with fixing stations of the plaster molds 7 in an annular manner, and the fixing stations of the plaster molds 7 are provided with positioning through holes 101 for placing the plaster molds 7; the rotary blank rolling forming machine 2 and the lifting and rotating mechanism 202 respectively correspond to the positioning through hole 101 up and down; the gypsum mould exchanging manipulator device is arranged between the rotary blank rolling forming machine 2 and the blank taking manipulator 4.
Referring to fig. 1 and 5, the plaster mold exchanging robot apparatus employs a conventional six-axis robot 3 including a jaw assembly rotatably and symmetrically composed of a first jaw 301 and a second jaw 302. The automatic mud feeder 5, the lifting and rotating mechanism 202, the rotary blank rolling forming machine 2 and the blank taking manipulator 4 adopt the known technology in the field.
Referring to fig. 1-5, when the ceramic blank making equipment works, the power device drives the disc worktable 1, the drying disc 8 and the hot air main pipe 14 to rotate intermittently, the plaster mold 7 is placed in the positioning through hole 101 on the fixed station of the plaster mold 7, and meanwhile, hot gas provided by the electric heating dryer 13 enters the hot air main pipe 14 of the drying device through the hot air pipe 1301 and is distributed to the drying disc 8 of each layer through the hot air main pipe 14. When the disc workbench 1 stops rotating, the automatic mud feeding machine 5 cuts the wet porcelain clay 9 into a section of porcelain clay clusters 901 for blank making by a proper amount, the porcelain clay clusters are conveyed by the mud feeding mechanical arm 501 and are fed into the gypsum mold 7, the disc workbench 1 rotates anticlockwise to transfer the gypsum mold 7 containing the porcelain clay clusters 901 to a corresponding station below the rotary blank rolling forming machine 2 to stop rotating, the lifting rotating mechanism 202 arranged below the disc workbench 1 jacks up and supports the gypsum mold 7 to rotate, then the rolling molds 201 of the rotary blank rolling forming machine 2 stretch into the porcelain clay clusters 901 in the gypsum mold 7 to rotate, and the porcelain clay clusters 901 are rolled and formed into the ceramic ware wet blank 701. And then, the gypsum mold exchange manipulator device starts exchange work, and before the exchange work, the drying disks 8 of each layer are fully distributed with the empty gypsum molds 7. The second clamping jaw 302 of the clamping jaw assembly of the six-axis manipulator 3 clamps a plaster mold 7 containing a wet blank 701 on the disc worktable 1 and moves upwards and rotates 180 degrees to the horizontal position of the first layer of drying disc 8, the first clamping jaw 301 clamps the plaster mold 7 above the drying disc 8 from the plaster mold exchange port 601 of the shell 6, and the clamping jaw assembly rotates 180 degrees again; the second clamping jaw 302 sends the plaster mold 7 containing the wet blank 701 to the placing station of the plaster mold 7 just vacated by the drying disc 8, so that the bottom of the plaster mold 7 is sleeved on the positioning boss 801 to prevent rotation, throwing and displacement, and then the first clamping jaw 301 of the six-axis manipulator 3 descends to the disc worktable 1 by clamping the empty plaster mold 7 and places the empty plaster mold 7 in the positioning through hole 101 on the fixing station of the plaster mold 7 vacated by the disc worktable 1 to complete the primary plaster mold exchanging process. The disc workbench 1 continues to rotate a fixed station of the plaster mold 7, and the six-shaft mechanical arm 3 finishes the next transfer of the plaster mold 7 containing the wet blank 701 on the disc workbench 1 to the first layer drying disc 8 until all the plaster molds are exchanged. After the first-tier drying trays 8 are exchanged to complete the plaster molds 7 of the wet blanks 701, the six-axis robot 3 starts to exchange the plaster molds 7 of the wet blanks 701 to the second-tier drying trays 8, and the operation is circulated until the drying trays 8 of the respective tiers are exchanged to complete the plaster molds 7 of the wet blanks 701. After the drying disc 8 is used for placing the gypsum mold 7 containing the wet blank 701, because the drying disc 8 is filled with hot gas, on one hand, the drying disc 8 heats the bottom of the gypsum mold 7 containing the wet blank 701, on the other hand, the hot gas is blown to the gypsum mold 7 containing the wet blank 701 on the lower-layer drying disc 8 from the hot air port 804 at the bottom of the drying disc 8, so that the gypsum mold 7 is heated up and down simultaneously, the wet blank 701 is dried more quickly, the heat efficiency is higher, and the energy is saved more. After the wet blank 701 in the housing 6 is dried into a dry blank 702, the dry blank 702 in the housing 6 is transferred to the disc worktable 1 by the six-axis manipulator 3, and the working process is as follows: the second clamping jaw 302 of the clamping jaw assembly of the six-axis manipulator 3 clamps a gypsum mold 7 containing a wet blank 701 on the disc worktable 1 and moves upwards and rotates 180 degrees to the horizontal position of the first layer of drying disc 8, the first clamping jaw 301 clamps the gypsum mold 7 containing the dry blank 702 on the drying disc 8 from the gypsum mold exchange port 601 of the shell 6, the clamping jaw assembly rotates 180 degrees again, the second clamping jaw 302 sends the gypsum mold 7 containing the wet blank 701 to the placing station just vacated by the drying disc 8, the bottom of the gypsum mold 7 is sleeved on the positioning boss 801 to prevent rotation and throwing displacement, then the first clamping jaw 301 of the six-axis manipulator 3 clamps the gypsum mold 7 containing the dry blank 702 and moves downwards to the disc worktable 1 to place the gypsum mold 7 containing the dry blank 702 in the fixing station vacated by the disc worktable 1, and the disc worktable 1 continues to rotate a fixing station of the gypsum mold 7 to circularly exchange the gypsum mold 7. When the gypsum mold 7 containing the dry blank 702 rotates to the position below the blank taking mechanical arm 4 along with the disc workbench 1, the blank taking mechanical arm 4 takes out the dry blank 702 in the gypsum mold 7. After the dry blank 702 is taken out, the empty gypsum mold 7 rotates to the automatic mud feeder 5 along with the disc workbench 1 to receive the porcelain clay lumps 9. The six-axis robot 3 successively exchanges the plaster molds 7 containing the dry blanks 702 on the first-layer drying tray 8 with the plaster molds 7 containing the wet blanks 701 on the disc table 1. And then sequentially exchanging the gypsum molds 7 containing the dry blanks 702 of the drying disks 8 of each layer with the gypsum molds 7 containing the wet blanks 701 on the disc worktable 1 upwards to finish an exchange period, and then performing the cycle of the next period.
The gypsum mold exchange manipulator device can also adopt other existing manipulator devices with multidimensional movement, the manipulator devices can adopt a clamping jaw assembly consisting of two clamping jaws, and can also adopt a mode of adding a transfer platform to a single clamping jaw, and the single clamping jaw can put the gypsum molds 7 loaded with wet blanks 701 onto a drying disk 8 from a disk workbench 1 one by one; when exchanging the dry blank 702 and the wet blank 701, the plaster mold 7 containing the dry blank 702 is taken out and placed on the transfer platform, then the plaster mold 7 containing the wet blank 701 on the disc worktable 1 is placed on the drying disc 8, and then the plaster mold 7 containing the dry blank 702 on the transfer platform is placed on the disc worktable 1.
The heat supply device 13 may also adopt a kiln, and the waste heat of the kiln is transferred to the hot air main pipe 14 through a special hot air pipeline to provide hot air.
Claims (11)
1. A drying device for ceramic blanks is characterized by comprising a disc workbench driven by a power device to rotate intermittently, drying discs arranged on the disc workbench and having a diameter smaller than that of the disc workbench and rotating along with the disc workbench, a shell fixed relative to the disc workbench and arranged on the disc workbench and covering the drying discs, a heat supply device for supplying hot air into the shell, and a gypsum mold exchange manipulator device arranged beside the disc workbench and used for exchanging gypsum molds on the disc workbench and gypsum molds on the drying discs; and a plaster mold exchange port corresponding to the drying disc is arranged on the side surface of the shell.
2. The apparatus of claim 1, wherein said drying tray is multi-layered.
3. The apparatus for drying ceramic blanks as recited in claim 2, wherein a hot air main pipe vertically disposed and communicated with said heating means is fixedly disposed at a center portion of said disc table, and said drying disc is provided with a hot air chamber communicated with said hot air main pipe; the bottom parts of the drying disks except the drying disk at the lowest layer are provided with hot air openings communicated with the hot air chamber.
4. The apparatus for drying a ceramic preform according to claim 3, wherein the hot air chamber of the drying tray is a hot air chamber of an integral hollow structure or a hot air chamber of an annular structure.
5. The apparatus as claimed in claim 3, wherein the drying trays are provided with a plurality of gypsum mold placing stations distributed uniformly in a ring shape except for the uppermost drying tray, and each gypsum mold placing station is provided with a positioning boss which is positioned in cooperation with a concave pit at the bottom of the gypsum mold.
6. The apparatus of claim 5, wherein the hot air port at the bottom of the drying tray corresponds to a placement station of the plaster mold on the lower drying tray.
7. The apparatus as claimed in any one of claims 3 to 6, wherein the heating apparatus is an electric dryer comprising a blower for supplying positive pressure gas, an electric heating element for heating the gas, and a hot air duct for supplying hot gas, the hot air duct having an outlet coaxial with the hot air main duct and being disposed in the hot air main duct, and the hot air main duct being rotatable relative to the outlet of the hot air duct when the disc table is rotated.
8. The apparatus as claimed in claim 7, wherein the power unit comprises a motor, a speed reducer connected to the motor, and a driving gear connected to the speed reducer, the lower surface of the disc table is engaged with the driving gear through a fixed gear ring, and the motor drives the disc table, the drying tray, and the main hot air duct to rotate together in a clearance manner through the driving gear.
9. The apparatus as claimed in claim 1, wherein the outer circumference of the disc table has fixing stations for holding the plaster molds, the fixing stations being formed with positioning holes for holding the plaster molds.
10. The apparatus for drying a ceramic preform as claimed in claim 1, wherein said drying tray is fixed to said disc table by a support member.
11. A ceramic blank making device adopting the drying device of claim 1, which comprises an automatic mud feeder, a rotary blank rolling forming machine, a lifting and rotating mechanism and a blank taking manipulator, wherein the automatic mud feeder, the rotary blank rolling forming machine and the lifting and rotating mechanism are arranged beside a disc worktable of the drying device; the part of the disc workbench close to the outer circle is uniformly distributed and arranged with fixing stations of the plaster molds in an annular manner, and the fixing stations of the plaster molds are provided with positioning through holes for placing the plaster molds; the rotary blank rolling forming machine and the lifting rotating mechanism are respectively arranged above and below the disc working platform and vertically correspond to the positioning through holes; the gypsum mould exchanging manipulator device is arranged between the rotary blank rolling forming machine and the blank taking manipulator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121657393.5U CN215952078U (en) | 2021-07-21 | 2021-07-21 | Drying device and pottery base equipment of pottery base |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121657393.5U CN215952078U (en) | 2021-07-21 | 2021-07-21 | Drying device and pottery base equipment of pottery base |
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| Publication Number | Publication Date |
|---|---|
| CN215952078U true CN215952078U (en) | 2022-03-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121657393.5U Active CN215952078U (en) | 2021-07-21 | 2021-07-21 | Drying device and pottery base equipment of pottery base |
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| CN (1) | CN215952078U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115229948A (en) * | 2022-06-24 | 2022-10-25 | 龙泉市光武青瓷文化有限公司 | Special-shaped ceramic blank rolling forming process and processing equipment thereof |
-
2021
- 2021-07-21 CN CN202121657393.5U patent/CN215952078U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115229948A (en) * | 2022-06-24 | 2022-10-25 | 龙泉市光武青瓷文化有限公司 | Special-shaped ceramic blank rolling forming process and processing equipment thereof |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220901 Address after: Changqing Industrial Zone, Lujiang New Town, Liling Economic Development Zone, Liling City, Zhuzhou City, Hunan Province 412200 Patentee after: Liling Xinchuangyi Automation Equipment Co.,Ltd. Address before: 412200 yuexingshan formation, Huangsha village, Yangsan office, Liling City, Zhuzhou City, Hunan Province Patentee before: Liling Xiangke fireworks Machinery Co.,Ltd. |
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| TR01 | Transfer of patent right |