CN215941344U

CN215941344U - Novel shaping device

Info

Publication number: CN215941344U
Application number: CN202122220495.7U
Authority: CN
Inventors: 周丕树; 朱坤
Original assignee: Xiamen Fuquan Steel Industries Ltd
Current assignee: Xiamen Fuquan Steel Industries Ltd
Priority date: 2021-09-14
Filing date: 2021-09-14
Publication date: 2022-03-04
Anticipated expiration: 2031-09-14

Abstract

The utility model relates to the field of wire shaping, in particular to a novel shaping device which comprises a support frame, wherein a first shaping mechanism and a second shaping mechanism are fixed in the support frame, the first shaping mechanism and the second shaping mechanism respectively comprise a shaping assembly, a wire sequentially penetrates through the shaping assemblies of the first shaping mechanism and the second shaping mechanism, the shaping assembly comprises at least one eccentric wheel, the wire is abutted against the eccentric wheel, the eccentric wheel extrudes and shapes the wire, a plurality of shaping mechanisms are fixed in the support frame, and the shaping mechanisms extrude and shape the wire through the eccentric wheel. The wire rod takes place the bending to cause droing of cinder under the effect of eccentric wheel, forms wavy regular shape simultaneously, and the wire rod is the heliciform after shaping mechanism shaping is accomplished and piles up, and the spiral is rolled up the degree and is different with the wave crookedness, is piling up the in-process and forms the clearance for the coil has bigger fluffy degree, and the wire rod is great with air area of contact.

Description

Novel shaping device

Technical Field

The utility model relates to the field of wire shaping, in particular to a novel shaping device.

Background

At present, the wire rod is collected with the crooked of the same crookedness through current plastic mechanism, and the wire rod is the heliciform and piles up, and the wire rod is inseparable with the mutual butt of the wire rod between each layer under the effect of gravity, in follow-up pickling process, need carry out repeated washing and guarantee to wash abundant, and the cleaning efficiency is low.

SUMMERY OF THE UTILITY MODEL

In order to overcome the defects of the prior art, the utility model provides a novel shaping device which can solve the technical problems that a wire rod is tightly abutted after passing through shaping equipment and is not easy to clean and the like.

In order to solve the technical problems, the utility model provides the following technical scheme: the wire rod shaping device comprises a supporting frame, the supporting frame internal fixation has first plastic mechanism and second plastic mechanism, first plastic mechanism and second plastic mechanism all include the plastic subassembly, the wire rod passes first plastic mechanism and second plastic mechanism's plastic subassembly in proper order, the plastic subassembly includes at least one eccentric wheel, wire rod and the mutual butt of eccentric wheel, the eccentric wheel extrudees the plastic to the wire rod.

Furthermore, the first shaping mechanism and the second shaping mechanism both comprise positioning assemblies, the positioning assemblies are located on one sides of the shaping assemblies, and the wire rods sequentially penetrate through the positioning assemblies and the shaping assemblies of the first shaping mechanism and the second shaping mechanism.

Furthermore, the first shaping mechanism and the second shaping mechanism both comprise mounting plates, the shaping assembly is fixed on the mounting plates, a vertically arranged positioning plate is fixed on one side face of each mounting plate, and the positioning assemblies are fixed on the positioning plates.

Furthermore, the shaping assembly further comprises at least two auxiliary wheels, the auxiliary wheels are sequentially and movably arranged on one side of the mounting plate, the eccentric wheel is movably arranged on the other side of the mounting plate, and the eccentric wheel is positioned between the adjacent auxiliary wheels and is in staggered distribution.

Furthermore, be fixed with first adjusting part on the mounting panel, first adjusting part and eccentric wheel fixed connection, the interval between eccentric wheel and the auxiliary wheel is adjusted to first adjusting part.

Further, the locating component comprises at least one upper rotating wheel and at least two lower rotating wheels, the lower rotating wheels are sequentially movably arranged on the lower portion of the locating plate, the upper rotating wheels are movably arranged on the upper portion of the locating plate, and the upper rotating wheels are located on adjacent lower rotating wheel supports and are distributed in a staggered mode.

Furthermore, a second adjusting assembly is fixed to the top of the positioning plate and fixedly connected with the upper rotating wheel, and the second adjusting assembly adjusts the distance between the upper rotating wheel and the lower rotating wheel.

Furthermore, a power motor is fixed on the support frame, a guide pipe is fixed in the support frame, one end of the guide pipe is fixedly connected with the top of the inner side face of the support frame and communicated with the outside of the support frame, a mounting disc is fixed at the other end of the guide pipe, the first shaping mechanism and the second shaping mechanism are fixed on two opposite sides of the mounting disc, and a wire rod is driven by the driving motor to sequentially penetrate through the guide pipe, the first shaping mechanism and the second shaping mechanism.

Furthermore, a first reversing wheel is movably arranged at the bottom of the mounting disc, the first reversing wheel is obliquely arranged, the inclination angle of the first reversing wheel is the same as that of the guide pipe, a second reversing wheel and a third reversing wheel are further fixed on the mounting disc, the second reversing wheel and the third reversing wheel are respectively movably arranged on one side of the first shaping mechanism and one side of the second shaping mechanism, and the wire penetrates through the guide pipe and then sequentially penetrates through the first reversing wheel, the second reversing wheel, the first shaping mechanism, the third reversing wheel and the second shaping mechanism.

Further, a plum blossom frame is fixed in the support frame, the plum blossom frame is located below the first shaping mechanism and the second shaping mechanism, and the wire rod passes through the second shaping mechanism and then is wound on the plum blossom frame.

The utility model has the beneficial effects that:

in this scheme, the support frame internal fixation has a plurality of plastic mechanisms, and plastic mechanism carries out extrusion through eccentric wheel to the wire rod. The wire rod takes place the bending to cause droing of cinder under the effect of eccentric wheel, forms wavy regular shape simultaneously, and the wire rod is the heliciform after shaping mechanism's plastic is accomplished and piles up, and the spiral is rolled up the degree and is different with the wave crookedness, is piling up the in-process and forms the clearance for the coil has bigger fluffy degree, and wire rod and air area of contact are great, and follow-up pickling effect is better.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

FIG. 1 is a schematic structural view of a novel reshaping device according to the present invention;

fig. 2 is a schematic structural diagram of a first shaping mechanism and a second shaping mechanism according to the present invention.

Description of the main elements

1. A support frame; 101. a power motor; 102. a main reversing wheel; 103. a first reversing wheel; 104. a second reversing wheel; 105. a third reversing wheel; 106. a guide tube; 107. a transition disk; 108. a plum blossom frame; 109. mounting a disc;

2. a first shaping mechanism; 201. a shaping component; 2011. an eccentric wheel; 2012. an auxiliary wheel; 2013. a first adjustment assembly; 202. mounting a plate; 203. a positioning assembly; 2031. an upper runner; 2032. a lower runner; 2033. a second adjustment assembly; 204. positioning a plate;

3. a second shaping mechanism;

4. and (3) wire rods.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.

Referring to fig. 1-2, the present invention provides a novel shaping device for shaping a wire 4, including a support frame 1, a first shaping mechanism 2 and a second shaping mechanism 3 are fixed in the support frame 1, both the first shaping mechanism 2 and the second shaping mechanism 3 include a shaping assembly 201, the wire 4 sequentially passes through the shaping assemblies 201 of the first shaping mechanism 2 and the second shaping mechanism 3, the shaping assembly 201 includes at least one eccentric 2011, the wire 4 is abutted against the eccentric 2011, and the eccentric 2011 extrudes and shapes the wire 4.

Referring to fig. 1, a power motor 101 and a vertically arranged main reversing wheel 102 are fixed on a support frame 1, a guide pipe 106 is fixed in the support frame 1, one end of the guide pipe 106 is fixedly connected with the top of the inner side surface of the support frame 1 and communicated with the outside of the support frame 1, a mounting disc 109 is fixed at the other end of the guide pipe 106, a first shaping mechanism 2 and a second shaping mechanism 3 are fixed on two opposite sides of the mounting disc 109, and a wire 4 is driven by a driving motor to pass through the guide pipe 106, the first shaping mechanism 2 and the second shaping mechanism 3 in sequence after bypassing the main reversing wheel 102.

Referring to fig. 1, the bottom of the mounting plate 109 is movably provided with a first reversing wheel 103, the first reversing wheel 103 is disposed in an inclined manner, an inclined angle of the first reversing wheel 103 is the same as an inclined angle of the guide tube 106, in this embodiment, the guide tube 106 and the first reversing wheel 103 are disposed vertically. A second reversing wheel 104 and a third reversing wheel 105 are further fixed on the mounting disc 109, the second reversing wheel 104 and the third reversing wheel 105 are respectively and movably arranged on one side of the first shaping mechanism 2 and one side of the second shaping mechanism 3, and the wire 4 penetrates through the guide pipe 106 and then sequentially penetrates through the first reversing wheel 103, the second reversing wheel 104, the first shaping mechanism 2, the third reversing wheel 105 and the second shaping mechanism 3. A transition disc 107 is fixed on the mounting disc 109, the circle centers of the transition disc 107 and the mounting disc 109 are overlapped, the first shaping mechanism 2 and the second shaping mechanism 3 are respectively positioned at two ends of the transition disc 107, and the wire 4 passes through the first shaping mechanism 2, then bypasses the transition disc 107 and then sequentially passes through the third reversing wheel 105 and the second shaping mechanism 3.

Referring to fig. 2, each of the first shaping mechanism 2 and the second shaping mechanism 3 includes a mounting plate 202 and a positioning assembly 203, the shaping assembly 201 is fixed on the mounting plate 202, a positioning plate 204 vertically disposed is fixed on one side of the mounting plate 202, and the positioning assembly 203 is fixed on the positioning plate 204. The positioning component 203 is positioned at one side of the shaping component 201, and the wire 4 sequentially passes through the positioning component 203 and the shaping component 201 of the first shaping mechanism 2 and the second shaping mechanism 3.

Referring to fig. 2, the shaping assembly 201 further includes at least two auxiliary wheels 2012, in this embodiment, the number of eccentric wheels 2011 of the shaping assembly 201 is one, the number of the auxiliary wheels 2012 is two, the two auxiliary wheels 2012 are sequentially and movably disposed on one side of the mounting plate 202 through a rotating shaft, the eccentric wheel 2011 is movably disposed on the other side of the mounting plate 202 through a rotating shaft, and the eccentric wheels 2011 are disposed between the two auxiliary wheels 2012 and are in a staggered distribution. Be fixed with first adjusting part 2013 on mounting panel 202, first adjusting part 2013 includes actuating lever and drive block, has seted up inside sunken spout on the mounting panel 202, and the drive block inlays to be established in the spout, the top and the eccentric wheel 2011 fixed connection of drive block, the actuating lever pass mounting panel 202 extend into the spout in with drive block fixed connection, through promoting the actuating lever, realize the regulation to the interval between eccentric wheel 2011 and the auxiliary wheel 2012.

Referring to fig. 2, the positioning assembly 203 includes at least one upper rotating wheel 2031 and at least two lower rotating wheels 2032, in this embodiment, the number of the upper rotating wheels 2031 is one, the number of the lower rotating wheels 2032 is two, the two lower rotating wheels 2032 are sequentially and movably disposed on the lower portion of the positioning plate 204 through a rotating shaft, the upper rotating wheel 2031 is movably disposed on the upper portion of the positioning plate 204 through a rotating shaft, and the upper rotating wheel 2031 is located on the two lower rotating wheels 2032 and is in a staggered arrangement. The top of the positioning plate 204 is fixed with a second adjusting component 2033, the adjusting mode of the second adjusting component 2033 is the same as that of the first adjusting component 2013, the second adjusting component 2033 is fixedly connected with the upper rotary wheel 2031, and the second adjusting component 2033 adjusts the distance between the upper rotary wheel 2031 and the lower rotary wheel 2032. A positioning channel is formed between the upper rotating wheel 2031 and the lower rotating wheel 2032, a shaping channel is formed between the eccentric wheel 2011 and the auxiliary wheel 2012, and the extending direction of the positioning channel and the extending direction of the shaping channel are coincident with each other.

Referring to fig. 1, a plum blossom frame 108 is fixed in a supporting frame 1, the plum blossom frame 108 is located below a first shaping mechanism 2 and a second shaping mechanism 3, and a wire 4 is wound on the plum blossom frame 108 after passing through the second shaping mechanism 3.

When in use, the wire 4 passes through the main reversing wheel 102 which is vertically arranged, the wire 4 is bent by the main reversing wheel 102 and changes from horizontal extension to vertical extension, and the driving motor drives the wire 4 to pass through the guide tube 106. The first deflection roller 103 at the bottom end of the guide tube 106 redirects the vertically extending wire 4 towards the first truing mechanism 2. The wire 4 passes through the second reversing wheel 104 and then enters the positioning component 203 of the first shaping mechanism 2. The wire 4 is extruded by the eccentric 2011 in a first shaping device.

The positioning channel and the shaping channel of the first shaping mechanism 2 are perpendicular to the first reversing wheel 103, the wire 4 passes through the second reversing wheel 104 before entering the first shaping mechanism 2, and the second reversing wheel 104 plays a role in transition, so that an included angle between the wire 4 and the positioning channel is reduced when entering the first shaping mechanism 2, the phenomenon that the wire 4 is bent in a transition mode is prevented from influencing the overall shaping effect, meanwhile, the friction force between the wire 4 and the first shaping mechanism 2 is reduced, and the energy consumption is saved.

The wire 4 passes through the first shaping device, sequentially bypasses the transition disc 107 and the third reversing wheel 105, and then enters the second shaping mechanism 3, the functions of the transition disc 107 and the third reversing wheel 105 are the same as those of the second reversing wheel 104, and the shaping effect of the wire 4 is further ensured. The wire 4 is extruded by the eccentric wheel 2011 of the second shaping device, and then wound on the lower plum blossom frame 108 under the action of gravity.

In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

The foregoing shows and describes the general principles, essential features, and advantages of the utility model. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the preferred embodiments of the present invention are described in the above embodiments and the description, and are not intended to limit the present invention. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a novel shaping device carries out the plastic to the wire rod, a serial communication port, which comprises a supporting fram, the support frame internal fixation has first plastic mechanism and second plastic mechanism, first plastic mechanism and second plastic mechanism all include the plastic subassembly, the wire rod passes the plastic subassembly of first plastic mechanism and second plastic mechanism in proper order, the plastic subassembly includes at least one eccentric wheel, the mutual butt of wire rod and eccentric wheel, eccentric wheel pair wire rod extrudees the plastic.

2. The novel shaping device according to claim 1, wherein: the first shaping mechanism and the second shaping mechanism both comprise positioning assemblies, the positioning assemblies are located on one sides of the shaping assemblies, and the wire rods sequentially penetrate through the positioning assemblies and the shaping assemblies of the first shaping mechanism and the second shaping mechanism.

3. The novel shaping device according to claim 2, wherein: the first shaping mechanism and the second shaping mechanism both comprise mounting plates, the shaping assembly is fixed on the mounting plates, a vertically-arranged positioning plate is fixed on one side face of each mounting plate, and the positioning assemblies are fixed on the positioning plates.

4. The novel shaping device according to claim 3, wherein: the shaping assembly further comprises at least two auxiliary wheels, the auxiliary wheels are sequentially and movably arranged on one side of the mounting plate, the eccentric wheel is movably arranged on the other side of the mounting plate, and the eccentric wheel is located between the adjacent auxiliary wheels and is in staggered distribution.

5. The novel shaping device according to claim 4, wherein: be fixed with first adjusting part on the mounting panel, first adjusting part and eccentric wheel fixed connection, the interval between eccentric wheel and the auxiliary wheel is adjusted to first adjusting part.

6. The novel shaping device according to claim 3, wherein: the locating component comprises at least one upper rotating wheel and at least two lower rotating wheels, the lower rotating wheels are sequentially movably arranged on the lower portion of the locating plate, the upper rotating wheels are movably arranged on the upper portion of the locating plate, and the upper rotating wheels are located on adjacent lower rotating wheel supports and are distributed in a staggered mode.

7. The novel shaping device according to claim 6, wherein: the top of locating plate is fixed with the second adjusting part, second adjusting part and last runner fixed connection, the interval between runner and the lower runner is adjusted to the second adjusting part.

8. The novel shaping device according to claim 1, wherein: the wire rod shaping device is characterized in that a power motor is fixed on the support frame, a guide pipe is fixed in the support frame, one end of the guide pipe is fixedly connected with the top of the inner side face of the support frame and communicated with the outside of the support frame, an installation disc is fixed at the other end of the guide pipe, the first shaping mechanism and the second shaping mechanism are fixed on two opposite sides of the installation disc, and the power motor drives a wire rod to sequentially penetrate through the guide pipe, the first shaping mechanism and the second shaping mechanism.

9. The novel shaping device according to claim 8, wherein: the wire rod shaping device is characterized in that a first reversing wheel is movably arranged at the bottom of the mounting disc, the first reversing wheel is obliquely arranged, the inclination angle of the first reversing wheel is the same as that of the guide pipe, a second reversing wheel and a third reversing wheel are further fixed on the mounting disc, the second reversing wheel and the third reversing wheel are respectively movably arranged on one side of the first shaping mechanism and one side of the second shaping mechanism, and the wire rod penetrates through the guide pipe and then sequentially penetrates through the first reversing wheel, the second reversing wheel, the first shaping mechanism, the third reversing wheel and the second shaping mechanism.

10. The novel shaping device according to claim 1, wherein: the wire rod is wound on the plum blossom frame after passing through the second shaping mechanism.