CN215922709U - Automatic earplug bottling device - Google Patents

Automatic earplug bottling device Download PDF

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Publication number
CN215922709U
CN215922709U CN202122146865.7U CN202122146865U CN215922709U CN 215922709 U CN215922709 U CN 215922709U CN 202122146865 U CN202122146865 U CN 202122146865U CN 215922709 U CN215922709 U CN 215922709U
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Prior art keywords
fixed
earplug
automatic
funnel
material guide
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CN202122146865.7U
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Chinese (zh)
Inventor
顾少荣
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Jiangyin Sian Plastic Protech Co ltd
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Jiangyin Sian Plastic Protech Co ltd
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Priority to CN202122146865.7U priority Critical patent/CN215922709U/en
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Abstract

The utility model relates to an automatic earplug bottling device, which comprises a fixed table, a material guiding mechanism, a material pouring funnel, a material receiving mechanism, a limiting mechanism, a cross bar and a counting control device, wherein the material guiding mechanism is arranged on the fixed table; the material guide mechanism is provided with a plurality of partition plates, and a material guide groove is formed between every two adjacent partition plates; the discharging funnel is fixed at one end of the material guide mechanism through a second connecting column, and a discharging port of the discharging funnel is positioned above the material guide mechanism; the other end of the material guide mechanism is a discharge end, and a material receiving hopper is connected to the lower position of the discharge end; the discharge hole of the receiving hopper is vertical to the conveying belt; the limiting mechanism comprises a hoop; a plurality of limiting mechanisms are respectively fixed on two sides of the material receiving mechanism through clamps; the fixed station is provided with an electric cabinet, and the counting control device is connected with the electric cabinet. The utility model has the advantages that: (1) the quantity of the bottled earplugs is controllable, and automatic bottling is realized; (2) the device simple structure solves the easy jam problem of earplug, improves production efficiency.

Description

Automatic earplug bottling device
Technical Field
The utility model relates to the technical field of packaging, in particular to an automatic earplug bottling device.
Background
With the continuous improvement of the living standard, the demand of the earplug in daily life and working occasions is higher and higher. The earplugs are packaged in various ways, and can be packed in boxes, bags or bottles. In the earplug bottling process in the prior art, when the earplug finished product is filled, manual bottling is generally adopted, but along with the increase of the demand, the mode of large manual labor amount and low production efficiency is gradually eliminated by mechanical automation. The existing mechanical bottling can not count accurately, the number of the earplugs to be bottled can not be unified, and the condition of few or more earplugs is easy to appear. Moreover, the earplug has small volume, and the problem of difficult bottling and the like due to the fact that the earplug is easy to block a discharge hole because of excessive material pouring at one time.
In order to meet the requirement of earplug mass production and adapt to the automatic processing of a production line, an automatic earplug bottling device needs to be developed so as to meet the requirement of earplug bottling, achieve accurate counting and ensure the accuracy of the number of the earplugs in a packaging bottle.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an automatic earplug bottling device, which can realize automatic earplug bottling and can accurately control the number of bottled earplugs.
In order to achieve the purpose of the utility model, the automatic earplug bottling device is characterized by comprising a fixed table, a material guiding mechanism, a material pouring funnel, a material receiving mechanism, a limiting mechanism, a cross rod and a counting control device;
four corners of the fixed table are respectively provided with a first connecting column, the material guide mechanism is fixed above the fixed table through the first connecting columns, the material guide mechanism is provided with a plurality of partition plates, and a material guide groove is formed between every two adjacent partition plates; the material pouring funnel comprises four second connecting columns, the material pouring funnel is fixed at one end of the material guide mechanism through the second connecting columns, and a material outlet of the material pouring funnel is positioned above the material guide mechanism;
the other end of the material guide mechanism is a discharge end, and the lower position of the discharge end is connected with the material receiving hopper; the material receiving mechanism is positioned below a discharge hole of the material receiving funnel; the material receiving mechanism is provided with a conveying belt, and a discharge port of the material receiving funnel is perpendicular to the conveying belt;
the limiting mechanism comprises a hoop; a plurality of limiting mechanisms are respectively fixed on two sides of the material receiving mechanism through the hoops; the cross rod is fixed on the limiting mechanism;
the fixed station is provided with an electric cabinet, and the counting control device is connected with the electric cabinet.
Preferably, the height of the first connecting column close to the material pouring funnel is higher than the height of the first connecting column close to the material receiving funnel.
As a further improvement of the utility model, the limiting mechanism further comprises a bolt, a nut, a connecting rod, a first connecting component, a screw rod and a second connecting component; one end of the connecting rod is fixed on the hoop through the matching of the bolt and the nut; the first connecting part comprises a first round hole and a second round hole, and the other end of the connecting rod is connected with the first connecting part through the first round hole; the screw rod is connected with the first connecting part through the second round hole, and the tail end of the screw rod is connected with the second connecting part; the second connecting part is provided with a third round hole, the cross rod is fixed on the limiting mechanism through the third round hole, and the cross rod is located above the conveyor belt.
As a further improvement of the utility model, the stop gear further comprises a screw, the screw will the lead screw is fixed first connecting part, the screw is located the top position of lead screw, the screw with the lead screw is mutually perpendicular.
Further, the screw is a thumb screw.
As a further improvement of the utility model, the counting control device comprises a counter, a control screen and a cylinder, and the counter is positioned at the discharge hole of the receiving hopper; the control screen with the electric cabinet is connected, the cylinder with the counter all with the control screen is connected, the cylinder includes cylinder body and piston rod, the cylinder body is fixed on the fixed station, the cylinder is close to connect the discharge gate of material funnel, the piston rod is located the horizontal pole with between the conveyer belt.
As a further improvement of the utility model, the both sides of the discharge gate of the hopper all are equipped with first baffle.
As a further improvement of the utility model, the discharge gate of baffle box is equipped with the second baffle, the second baffle is "U" shape, the opening orientation of "U" shape the baffle box.
According to the automatic earplug bottling device, earplugs are poured into the material pouring funnel in batches, the earplugs enter the material guiding mechanism through the material outlet of the material pouring funnel, and the earplugs move into the material receiving funnel in the material guiding groove; packaging bottles are sequentially placed on the transmission belt, the packaging bottles move between the cross bars on two sides of the material receiving mechanism under the action of the transmission belt, the packaging bottles are separated by piston rods of the air cylinders and are stopped at positions right below a discharge port of the material receiving hopper, and the earplugs fall into the packaging bottles; the control screen is provided with the number of the earplugs to be filled in the bottle, the counter senses the number to a set value, the control screen gives out an instruction to the air cylinder to deflate the air cylinder, the piston rod retracts into the cylinder body, the packaging bottle filled with the earplugs loses the blocking effect of the piston rod, and the packaging bottle continues to move forwards along with the conveying belt; and then, inflating the air cylinder, extending the piston rod out of the cylinder body, and continuously separating and blocking the packaging bottle to be provided with the earplugs.
Compared with the prior art, the automatic earplug bottling device has the advantages that:
(1) the quantity of the bottled earplugs is controllable, and automatic bottling is realized;
(2) the device simple structure solves the easy jam problem of earplug, improves production efficiency.
Drawings
FIG. 1 is a schematic diagram of an automatic earplug bottling device;
FIG. 2 is a schematic structural view of a limiting mechanism;
fig. 3 is a schematic diagram of the structure position of the cylinder.
Detailed Description
The utility model is further described below with reference to the following figures and specific examples.
As shown in fig. 1, the automatic earplug bottle filling device of the present invention includes a fixing table 1, a material guiding mechanism 2, a material pouring funnel 3, a material receiving funnel 4, a material receiving mechanism 5, a limiting mechanism 6, a cross bar 7, and a counting control device 8;
four corners of the fixed table 1 are respectively provided with a first connecting column 11, the material guide mechanism 2 is fixed above the fixed table 1 through the first connecting columns 11, the material guide mechanism 2 is provided with a plurality of partition plates 21, and a material guide groove 22 is formed between every two adjacent partition plates 21; the material pouring funnel 3 comprises four second connecting columns 31, the material pouring funnel 3 is fixed at one end of the material guide mechanism 2 through the second connecting columns 31, and a discharge hole of the material pouring funnel 3 is positioned above the material guide mechanism 2;
the other end of the material guide mechanism 2 is a discharge end, a material receiving funnel 4 is connected to the lower position of the discharge end, and the material receiving mechanism 5 is positioned below the discharge hole of the material receiving funnel 4; the material receiving mechanism 5 is provided with a conveyor belt 51, and a discharge hole of the material receiving funnel 4 is vertical to the conveyor belt 51;
as shown in fig. 2, the limiting mechanism 6 includes a clamp 61, a bolt 611, a nut 612, a connecting rod 62, a first connecting member 63, a screw 632, a screw 64, and a second connecting member 65; a plurality of limiting mechanisms 6 are respectively fixed on two sides of the material receiving mechanism 5 through clamps 61; one end of the connecting rod 62 is fixed on the clamp 61 through the matching of a bolt 611 and a nut 612; the first connection part includes a first circular hole 631 and a second circular hole 633, and the other end of the connection rod 62 is connected to the first connection part 63 through the first circular hole 631; the screw rod 64 is connected with the first connecting part 63 through a second round hole 633, and the tail end of the screw rod 64 is connected with the second connecting part 65; the screw 632 fixes the screw rod 64 on the first connecting component 63, and the screw 632 is positioned above the screw rod 64 and is vertical to the screw rod 64; the second connecting part 65 is provided with a third round hole 651, the cross bar 7 is fixed on the limiting mechanism 6 through the third round hole 651, and the cross bar 7 is positioned above the conveyor belt 51;
the fixed station 1 is provided with an electric cabinet 12, and the counting control device 8 is connected with the electric cabinet 12; the counting control device 8 comprises a counter (not shown in the figure), a control screen 81 and a cylinder 82, wherein the counter is a conventional device and is positioned at the discharge hole of the receiving hopper 4; control screen 81 is connected with electric cabinet 8, and cylinder 82 and counter all are connected with control screen 81, as shown in fig. 3, and cylinder 82 includes cylinder body 821 and piston rod 822, and cylinder body 821 fixes on fixed station 1, and cylinder 82 is close to the discharge gate that connects material funnel 4, and piston rod 822 is located between horizontal pole 7 and conveyer belt 51.
According to the automatic earplug bottling device, earplugs are poured into the pouring hopper 3 in batches, the earplugs enter the material guide mechanism 2 through the discharge hole of the pouring hopper 3, and the earplugs move into the material receiving hopper 4 in the material guide groove 22; the packaging bottles 9 are sequentially placed on the transmission belt 51, the packaging bottles 9 move between the cross bars 7 on the two sides of the material receiving mechanism 5 under the action of the transmission belt 51, the piston rods 822 of the air cylinders 82 separate the packaging bottles 9 to enable the packaging bottles 9 to stay at the position right below the material outlet of the material receiving hopper 4, and the earplugs fall into the packaging bottles 9; by setting the number of the earplugs to be filled in the bottle on the control screen 81, after the counter senses and counts a set value, the control screen 81 gives out an instruction to the air cylinder 82 to deflate the air cylinder 82, the piston rod 822 retracts into the cylinder body 821, the packaging bottle 9 filled with the earplugs loses the blocking effect of the piston rod 822 and continues to move forwards along with the conveyor belt 51; the cylinder 82 is then inflated and the piston rod 822 extends out of the cylinder 821 to continue to block the package 9 of earplugs to be inserted.
In this embodiment, the height of the first connecting post 11 close to the material pouring funnel 3 is higher than the height of the first connecting post 11 close to the material receiving funnel 4, so that the material guiding groove 22 becomes a slope, and the earplugs can be conveniently moved to the material receiving funnel 4 from the material discharging hole of the material pouring funnel.
The horizontal pole 7 of conveyer belt 51 both sides can play the spacing effect to packing bottle 9 for packing bottle 9 rectilinear movement on conveyer belt 51 prevents that its offset from appearing, leads to the unable accurate discharge gate that connects material funnel 4 of butt joint of bottleneck. In order to adapt to packaging bottles 9 with different sizes, the distance between the cross bars 7 on the two sides or the height of the cross bars 7 needs to be adjusted. The cross rod 7 is fixed on the limiting mechanism 6, so that the position of the cross rod 7 can be adjusted only by controlling the limiting mechanism 6. Adjusting the distance between the cross rods 7: the screws 632 are loosened, the positions of the second connecting parts 65 are adjusted by moving the screw rods 64, so that the distance between the cross rods 7 on the two sides is adjusted, and after the distance adjustment is completed, the screws 632 are tightened to fix the screw rods 64, and the screws 632 are preferably butterfly screws, so that the manual adjustment is convenient. Height of the adjusting cross bar 7: the nuts 612 are loosened, the bolts 611 are removed, the connecting rods 62 are moved, the height of each first connecting member 63 is adjusted, and thus the height of the cross bars 7 on both sides is adjusted, and after the adjustment is completed, the connecting rods 62 are fixed by the bolts 611 and the nuts 612.
The conveyer belt 51 in this embodiment is supplied with power by the motor, and accessible control screen 81 sets up earplug bottling particle numerical value and to cylinder 82 air interval time, avoids appearing neglected loading, empty bottle phenomenon.
The two sides of the discharge port of the material pouring funnel 3 are both provided with the first baffle 32, so that the earplugs can smoothly enter the material guide groove 22, and the earplugs are prevented from falling out of the flow guide mechanism 2. Baffle 21 separates guide mechanism 2 out a plurality of baffle box 22, and the volume of single earplug is less, and the earplug quantity that material pouring funnel 3 dropped simultaneously is more, and baffle box 22 can play the reposition of redundant personnel effect, reduces the earplug quantity that gets into and connect material funnel 4, avoids the earplug to block up water conservancy diversion mechanism 2 or connect material funnel 4.
The discharge hole of the material guiding groove 22 is provided with a second baffle plate 23, the second baffle plate 23 is U-shaped, the opening of the U-shaped baffle plate faces the material guiding groove 22, and the second baffle plate 23 has the function of ensuring that the earplugs on the material guiding groove 22 can smoothly enter the material receiving hopper 4 and preventing the earplugs from falling out of the material guiding mechanism 2.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.

Claims (8)

1. An automatic earplug bottling device is characterized by comprising a fixed table, a material guide mechanism, a material pouring funnel, a material receiving mechanism, a limiting mechanism, a cross bar and a counting control device;
four corners of the fixed table are respectively provided with a first connecting column, the material guide mechanism is fixed above the fixed table through the first connecting columns, the material guide mechanism is provided with a plurality of partition plates, and a material guide groove is formed between every two adjacent partition plates; the material pouring funnel comprises four second connecting columns, the material pouring funnel is fixed at one end of the material guide mechanism through the second connecting columns, and a material outlet of the material pouring funnel is positioned above the material guide mechanism;
the other end of the material guide mechanism is a discharge end, and the lower position of the discharge end is connected with the material receiving hopper; the material receiving mechanism is positioned below a discharge hole of the material receiving funnel; the material receiving mechanism is provided with a conveying belt, and a discharge port of the material receiving funnel is perpendicular to the conveying belt;
the limiting mechanism comprises a hoop; a plurality of limiting mechanisms are respectively fixed on two sides of the material receiving mechanism through the hoops; the cross rod is fixed on the limiting mechanism;
the fixed station is provided with an electric cabinet, and the counting control device is connected with the electric cabinet.
2. An automatic earplug bottling device according to claim 1, wherein the height of said first connecting posts near said pouring funnel is higher than the height of said first connecting posts near said receiving funnel.
3. The automatic earplug bottling device according to claim 1, wherein the limiting mechanism further comprises a bolt, a nut, a connecting rod, a first connecting part, a lead screw, and a second connecting part; one end of the connecting rod is fixed on the hoop through the matching of the bolt and the nut; the first connecting part comprises a first round hole and a second round hole, and the other end of the connecting rod is connected with the first connecting part through the first round hole; the screw rod is connected with the first connecting part through the second round hole, and the tail end of the screw rod is connected with the second connecting part; the second connecting part is provided with a third round hole, the cross rod is fixed on the limiting mechanism through the third round hole, and the cross rod is located above the conveyor belt.
4. An automatic bottling device for earplugs according to claim 3, wherein said limiting means further comprise a screw for fixing said screw rod to said first connecting means, said screw being located at an upper position of said screw rod, said screw being perpendicular to said screw rod.
5. An automatic bottling device for earplugs according to claim 4, wherein said screws are thumb screws.
6. The automatic earplug bottling device according to claim 1, wherein the counting control device comprises a counter, a control screen and a cylinder, the counter is located at the discharge port of the receiving hopper; the control screen with the electric cabinet is connected, the cylinder with the counter all with the control screen is connected, the cylinder includes cylinder body and piston rod, the cylinder body is fixed on the fixed station, the cylinder is close to connect the discharge gate of material funnel, the piston rod is located the horizontal pole with between the conveyer belt.
7. The automatic earplug bottling device according to claim 1, wherein the discharge hole of the pouring funnel is provided with first baffles at both sides.
8. An automatic earplug bottling device according to claim 1, wherein the outlet of the guiding chute is provided with a second baffle, the second baffle is "U" shaped, and the opening of the "U" is directed towards the guiding chute.
CN202122146865.7U 2021-09-06 2021-09-06 Automatic earplug bottling device Active CN215922709U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122146865.7U CN215922709U (en) 2021-09-06 2021-09-06 Automatic earplug bottling device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122146865.7U CN215922709U (en) 2021-09-06 2021-09-06 Automatic earplug bottling device

Publications (1)

Publication Number Publication Date
CN215922709U true CN215922709U (en) 2022-03-01

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122146865.7U Active CN215922709U (en) 2021-09-06 2021-09-06 Automatic earplug bottling device

Country Status (1)

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CN (1) CN215922709U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116135705A (en) * 2023-04-06 2023-05-19 深圳市格耐特科技有限公司 Silica gel earplug equipment for packing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116135705A (en) * 2023-04-06 2023-05-19 深圳市格耐特科技有限公司 Silica gel earplug equipment for packing

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