CN215921074U - Inorganic material composite polystyrene molding grouting device - Google Patents

Abstract

The utility model relates to the technical field of grouting devices, and discloses an inorganic material composite polystyrene molding grouting device which comprises an equipment support frame, a slurry vibration mechanism, a power shaft roller set, a grouting mechanism, a driven shaft roller set and a slurry recovery hopper, wherein the power shaft roller set is arranged on the top surface of the left end of the equipment support frame, the slurry vibration mechanism is fixedly arranged on the top surface of the equipment support frame on the right side of the power shaft roller set, the slurry vibration mechanism comprises a vibration motor set, a vibration spring and a slurry bin, the slurry bin is of a rectangular space structure formed by square tubes, the top surface of the slurry bin is sealed by a steel plate with the thickness of fifteen to twenty millimeters, the vibration motor set is fixedly arranged on the top surface, the grouting mechanism is used for injecting a polystyrene plate at multiple points under positive pressure, the slurry permeation speed is high, and the slurry has the maximum saturation and compactness in the polystyrene plate through low-frequency vibration, compared with other modes, the production speed is higher, the pressure of an external feed pump is fully utilized, and the production cost is greatly saved.

Description

Inorganic material composite polystyrene molding grouting device

Technical Field

The utility model relates to the technical field of grouting devices, in particular to an inorganic material composite polystyrene molding grouting device.

Background

At present, the production device of inorganic material composite polystyrene insulation boards in China is mainly based on mixing type and negative pressure permeation type equipment, and mixing type production equipment has the problems of long production cycle, time waste, labor waste and high production cost, and negative pressure permeation production equipment has the problems of non-compact package of permeable slurry, easy slurry permeation, large water demand, easy bleeding and large power consumption, and the problem that the equipment cleaning water demand is large and the environmental pollution is serious exists. Therefore, a vibration device for producing a composite polystyrene insulation board is needed to solve the above problems.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Aiming at the defects of the prior art, the utility model provides an inorganic material composite polystyrene molding grouting device to solve the problems.

(II) technical scheme

In order to achieve the purpose, the utility model provides the following technical scheme: an inorganic material composite polystyrene molding grouting device comprises an equipment supporting frame, a slurry vibration mechanism, a power shaft roller set, a grouting mechanism, a driven shaft roller set and a slurry recovery hopper, wherein the power shaft roller set is arranged on the top surface of the left end of the equipment supporting frame and consists of more than two pairs of shaft rollers, the lower end shaft roller of each pair of shaft rollers is connected with an external variable frequency motor through chain gears at two ends to control the walking speed, the upper end shaft roller adjusts the lifting height through hand wheel screws at two ends and generates propelling power through extruding a polystyrene plate, and gaps among polystyrene plate particles are opened through extruding the polystyrene plate so as to facilitate the penetration of slurry, the slurry vibration mechanism is fixedly arranged on the top surface of the equipment supporting frame on the right side of the power shaft roller set and comprises a vibration motor set, a vibration spring and a slurry bin, and the slurry bin is of a rectangular space structure consisting of square tubes, the top surface of the slurry bin is capped by a steel plate with the thickness of fifteen to twenty millimeters, a vibration motor set is fixedly installed on the top surface, a plurality of round steel tubes are transversely and fixedly connected with the bottom surface of the slurry bin at equal intervals, the round steel tubes on the bottom surface of the slurry bin form a tray structure, four corners of the bottom surface of the slurry bin are fixedly connected with the top surface of an equipment support frame by vibration springs, a grouting mechanism comprises a leveling spring tray, a grouting tube, a screw hand wheel pressing plate, a pressure-equalizing slurry inlet tube, a pressure-equalizing grouting tube and a grouting pressing plate, the top surfaces of the front side and the rear side of the equipment support frame are fixedly connected with the leveling spring tray between the slurry vibration mechanism and a power shaft roller set, the top surfaces of the left side and the right side of the grouting tube are fixedly connected with the grouting pressing plate, four corners of the top surface of the grouting pressing plate are provided with holes and connected with the screw hand wheel pressing plate by rotating bearings, the screw hand wheel pressing plate is in threaded connection with the top surface of the equipment support frame at the corresponding position, the bottom surfaces of the front side and the rear side of the grouting pressing plate are fixedly connected with the pressure-equalizing slurry inlet tube, the corresponding surfaces of the pressure-equalizing slurry inlet pipes are fixedly connected and communicated with the pressure-equalizing grouting pipes, the positions of the top surface of the grouting pressing plate, which correspond to the two pressure-equalizing slurry inlet pipes, are fixedly connected and communicated with the grouting pipes, the grouting pipes are communicated with the pressure-equalizing slurry inlet pipes at corresponding positions, the leveling spring tray plays a role in uniformly stressing the polystyrene board by the three pressure-equalizing grouting pipes and the screw hand wheel pressing plate, the pressure-equalizing grouting pipes are paved with grouting holes corresponding to one surfaces of the polystyrene board, the pressure-equalizing slurry inlet pipes are grouted by the two grouting pipes to ensure the pressure in the grouting pipes to be balanced, the driven power shaft roller group is fixedly arranged on the top surface of the equipment support frame on the right side of the slurry vibrating mechanism, the driven power shaft roller group is driven to rotate by the thrust of the power shaft roller group and is divided into an upper shaft roller and a lower shaft roller, the polystyrene board is extruded by the upper shaft roller and the lower shaft roller to further achieve the effects of removing partial moisture in the polystyrene board and performing surface treatment, the slurry recycling hopper is fixedly arranged on the equipment support frame below the slurry bin, the front side of the slurry recovery hopper is provided with a funnel, and the slurry recovery hopper collects slurry penetrating and overflowing the polystyrene board and returns the collected slurry into an external slurry stirring barrel.

Preferably, a plurality of jacks are formed in the rear side of the top surface of the pressure-equalizing grouting pipe at equal intervals, a rotating shaft is fixedly connected into the jacks, a bending groove is formed in the outer wall of the rotating shaft, a rotating drum is sleeved in the outer wall of the rotating shaft, cross-shaped sliding grooves are formed in the outer walls of the left side and the right side of the rotating drum, a cross-shaped stirring rod is sleeved in the inner wall of each sliding groove, the stirring rod is sleeved in the bending groove, and the top surface of the rotating drum is provided with a plurality of annular fan plates fixedly connected at equal intervals.

Preferably, the left side surface and the right side surface of the pressure-equalizing slurry inlet pipe, which are close to one side of the pressure-equalizing grouting pipe, are provided with material distribution plates, and the grouting pipe corresponds to the space between the two material distribution plates.

Preferably, the pressure-equalizing grout inlet pipe is provided with a partition plate fixedly connected with one side of the pressure-equalizing grout inlet pipe, the side face of the partition plate is provided with a groove, the top face of the groove and the bottom face of the groove are respectively provided with a telescopic pad, the partition plate is provided with two telescopic pads fixedly connected with connecting plates corresponding to the surfaces, the connecting plates are provided with one magnetic plate fixedly connected with the distributing plate, the top face of the magnetic plate is provided with a threaded hole and a threaded connection bolt, the pressure-equalizing grout inlet pipe is provided with a hole, the bolt is connected with the corresponding position through a rotating bearing, and the strong magnet is fixedly connected with the inside of the magnetic plate and generates magnetic attraction to the rotary drum.

Preferably, the inner wall of the bottom surface of the pressure-equalizing grouting pipe is provided with a groove and is fixedly connected with a sleeve, the top surface of the sleeve is hollow and is sleeved with an inserted bar, and the inserted bar is fixedly connected with the rotary drum at a corresponding position.

(III) advantageous effects

Compared with the prior art, the utility model provides an inorganic material composite polystyrene molding grouting device, which has the following beneficial effects:

1. this inorganic material composite polystyrene molding slip casting device through the setting of slip casting mechanism, utilizes slip casting mechanism multiple spot malleation to pour into the polystyrene board, and thick liquids infiltration rate is fast, and the rethread low frequency vibration makes thick liquids biggest plumpness, closely knit degree in the polystyrene board, compares other modes production speed faster, make full use of the pressure of outside feed pump, great saving manufacturing cost.

2. The inorganic material composite polystyrene molding grouting device has the advantages that the rotary drum is arranged, the magnetic plate is driven to move by rotating the bolt, the magnetic plate drives the material distribution plate to move through the connecting plate, so that the position of the material distribution plate, corresponding to the pipe orifice of the pressure-sharing grouting pipe, is changed, the proportion of water respectively injected into the pressure-sharing grouting pipe is different according to the height difference of the material distribution plate, so that the control effect on the whole water of slurry is achieved, the slurry injected into the pressure-sharing grouting pipe drives the rotary drum to rotate after passing through the fan plate, the stirring rod stirs the slurry in the pressure-sharing grouting pipe along with the rotation of the rotary drum, so that the water is fully mixed into the slurry, the problems of over-drying of the slurry and the like are avoided, the effect of compounding the slurry and the polystyrene plate is ensured, the stirring rod slides along with the inner wall of the bending groove when the rotary drum rotates, thereby sliding up and down while rotating, and the stirring range and the effect of the stirring rod are improved, after the magnetic plate moves, the height of the rotary drum is changed along with the magnetic force of the magnetic plate, so that the stirring effect is further improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic bottom structure of the grouting mechanism of the present invention;

FIG. 3 is a schematic sectional view of a portion of the grouting mechanism of the utility model;

FIG. 4 is an enlarged view taken at A of FIG. 3 according to the present invention;

FIG. 5 is a schematic sectional view of the pressure equalizing slurry inlet pipe of the present invention.

In the figure: 1. an equipment support frame; 2. a slurry vibrating mechanism; 201. a vibration motor group; 202. a vibration spring; 203. a slurry bin; 3. a power shaft roller set; 4. a grouting mechanism; 401. leveling the spring tray; 402. a grouting pipe; 403. a screw hand wheel pressing plate; 404. a pressure-equalizing pulp inlet pipe; 405. a pressure-equalizing grouting pipe; 406. grouting and pressing plates; 5. a driven shaft roller set; 6. a slurry recovery hopper; 7. a jack; 8. a rotating shaft; 9. bending the groove; 10. a fan plate; 11. a sleeve; 12. a chute; 13. a stirring rod; 14. a material distributing plate; 15. a partition plate; 16. a stretchable pad; 17. a connecting plate; 18. a bolt; 19. a magnetic plate; 20. a sleeve; 21. and (4) inserting the rod.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-5, an inorganic material composite polystyrene molding grouting device comprises an equipment support frame 1, a slurry vibration mechanism 2, a power shaft roller set 3, a grouting mechanism 4, a driven shaft roller set 5 and a slurry recovery hopper 6, wherein the power shaft roller set 3 is arranged on the top surface of the left end of the equipment support frame 1, the power shaft roller set 3 is composed of more than two pairs of shaft rollers, the lower end shaft roller of each pair of shaft rollers is connected with an external variable frequency motor through chain gears at two ends to control the walking speed, the upper end shaft roller is adjusted in the lifting height through hand wheel screws at two ends to generate propulsion power through extruding a polystyrene plate, and gaps among polystyrene plate particles are opened through extruding the polystyrene plate to facilitate the penetration of slurry, the slurry vibration mechanism 2 is fixedly arranged on the top surface of the equipment support frame 1 on the right side of the power shaft roller set 3, and the slurry vibration mechanism 2 comprises a vibration motor set 201, The grouting device comprises a vibration spring 202 and a slurry bin 203, wherein the slurry bin 203 is of a rectangular space structure consisting of square pipes, the top surface of the slurry bin 203 is capped by a steel plate with the thickness of fifteen to twenty millimeters, a vibration motor set 201 is fixedly installed on the top surface, a plurality of round steel pipes are transversely and fixedly connected with the bottom surface of the slurry bin 203 at equal intervals, a tray structure consists of the plurality of round steel pipes on the bottom surface of the slurry bin 203, four corners of the bottom surface of the slurry bin 203 are fixedly connected with the top surface of an equipment supporting frame 1 through the vibration spring 202, a grouting pipe 402, a screw hand wheel pressing plate 403, a pressure equalizing grouting pipe 404, a pressure equalizing grouting pipe 405 and a grouting pressing plate 406, the top surfaces of the front side and the rear side of the equipment supporting frame 1 are fixedly connected with the leveling spring tray 401 between a slurry vibration mechanism 2 and a power shaft roller group 3, the top surfaces of the left side and the right side of the grouting pipe 402 are fixedly connected with the grouting pressing plate, four corners of the top surface 406 of the grouting pressing plate 406 are provided with holes and are connected with the screw hand pressing plate 403 through rotating bearings, the screw hand wheel pressing plate 403 is in threaded connection with the top surface of the equipment supporting frame 1 at the corresponding position, the bottom surfaces of the front side and the back side of the grouting pressing plate 406 are fixedly connected with the pressure-equalizing slurry inlet pipe 404, the corresponding surface of the pressure-equalizing slurry inlet pipe 404 is fixedly connected and communicated with the pressure-equalizing slurry injection pipe 405, the position of the top surface of the grouting pressing plate 406, which corresponds to the two pressure-equalizing slurry inlet pipes 404, is fixedly connected and communicated with the grouting pipe 402, the grouting pipe 402 is communicated with the pressure-equalizing slurry inlet pipe 404 at the corresponding position, the leveling spring tray 401 has the effect that the stress of the three pressure-equalizing slurry injection pipes 405 and the screw hand wheel pressing plate 403 on the polystyrene board is uniform, the pressure-equalizing slurry injection pipe 405 is laid with a grouting hole corresponding to one side of the polystyrene board, the pressure-equalizing slurry inlet pipe 404 is grouted by the two grouting pipes 402 to ensure the pressure balance in the grouting pipes, the power shaft roller group 5 is fixedly installed on the top surface of the equipment supporting frame 1 at the right side of the slurry vibration mechanism 2, and the power roller group 5 is driven by the thrust of the power roller group 3, and divide into two upper and lower beam barrels, extrude the polystyrene board through two upper and lower beam barrels, and then reach the effect of getting rid of and surface treatment to the inside partial moisture of polystyrene board, 6 fixed mounting of thick liquids recovery fill are at 1 top surfaces of equipment support frame of thick liquids storehouse 203 below, and 6 front sides of thick liquids recovery fill are equipped with the funnel, and thick liquids recovery fill 6 is passed through thick liquid, the excessive thick liquid of polystyrene board and is collected in the thick liquids agitator that returns outside.

Several jack 7 has been seted up to voltage-sharing slip casting pipe 405 top surface rear side equidistant, and fixedly connected with pivot 8 in the jack 7, and bending groove 9 has been seted up to pivot 8's outer wall, and pivot 8's outer wall has emboliaed rotary drum 11, and rotary drum 11 left and right sides outer wall has all seted up and has been cross spout 12, and spout 12 inner walls embolias has been cross puddler 13, and puddler 13 is the relation of emboliaing with bending groove 9 inner walls, and rotary drum 11 top surface is annular equidistant fixedly connected with several flabellum 10.

The left side and the right side of the pressure equalizing slurry inlet pipe 404 close to one side of the pressure equalizing slurry injection pipe 405 are provided with a material separating plate 14, and the slurry injection pipe 402 corresponds to the space between the two material separating plates 14.

Pressure-equalizing slurry inlet pipe 404 is kept away from one side fixedly connected with baffle 15 of pressure-equalizing slurry inlet pipe 405 at slip casting pipe 402, baffle 15 side is seted up slottedly and the flexible 16 that fills up of equal fixedly connected with in groove top surface and bottom surface, two flexible 16 corresponding face fixedly connected with connecting plates 17 that fill up on baffle 15, connecting plate 17 is kept away from one side fixedly connected with magnetic sheet 19 of branch flitch 14, threaded hole and threaded connection have bolt 18 are seted up to magnetic sheet 19 top surface, pressure-equalizing slurry inlet pipe 404 top surface is seted up porosely and is connected with corresponding position's bolt 18 through rolling bearing, the inside fixedly connected with strong magnet of magnetic sheet 19 just produces magnetic attraction to rotary drum 11.

The inner wall of the bottom surface of the pressure-equalizing grouting pipe 405 is provided with a groove and is fixedly connected with a sleeve 20, the top surface of the sleeve 20 is hollow and is sleeved with an inserted bar 21, and the inserted bar 21 is fixedly connected with the rotary drum 11 at the corresponding position.

When the device is used, a pipeline for conveying slurry is connected with the grouting pipe 402, then the polystyrene board is extruded by the operation of the power shaft roller group 3 to generate propulsion power, when the polystyrene board is conveyed to the lower part of the grouting mechanism 4 along with the power shaft roller group 3, the grouting mechanism 4 enables the slurry to be uniformly sprayed on the surface of the polystyrene board in the slurry bin 203, the leveling spring tray 401 plays a role of uniformly stressing the polystyrene board by three pressure equalizing grouting pipes 405 and a screw hand wheel pressing plate 403, the pressure equalizing slurry inlet pipe 404 is used for grouting through the two grouting pipes 402 to ensure the pressure in the grouting pipes to be balanced, then after the polystyrene board is conveyed into the slurry bin 203, the vibration motor group 201 drives the slurry bin 203 to vibrate, the slurry bin 203 avoids driving the device supporting frame 1 to vibrate at low frequency through the vibration spring 202, because the polystyrene board is made of a material with gaps, the slurry bin 203 permeates into the polystyrene board under the vibration effect, carry out the thick liquids complex with the polystyrene board, drop in thick liquids recovery fill 6 after partial thick liquids ooze the tray of back through thick liquids storehouse 203 bottom surface through the polystyrene board, then the funnel through thick liquids recovery fill 6 sides is passed through the polystyrene board and is starched, overflow the thick liquids collect return outside thick liquids agitator in, accomplish complex polystyrene board and carry from power roller set 5 department through power roller set 3, derive from the thrust rotation of power roller set 3 from power roller set 5 power, extrude the polystyrene board through two upper and lower beam rolls, and then reach the effect of getting rid of and surface treatment to the inside partial moisture of polystyrene board.

The water in the slurry injected into the pressure-equalizing slurry inlet pipe 404 floats above due to the density and the weight of the water, then the water is respectively injected into the pressure-equalizing slurry injection pipe 405 through the layering of the material distribution plate 14, the magnetic plate 19 is driven to move through the rotating bolt 18, the magnetic plate 19 drives the material distribution plate 14 to move through the connecting plate 17, so that the position of the material distribution plate 14 corresponding to the pipe orifice of the pressure-equalizing slurry injection pipe 405 is changed, the proportion of the water respectively injected into the pressure-equalizing slurry injection pipe 405 is also different according to the height of the material distribution plate 14, so that the control effect on the whole water of the slurry is achieved, the telescopic cushion 16 is extruded by the connecting plate 17 when the connecting plate slides to shrink, the baffle 15 is kept to block the slurry, then the slurry injected into the pressure-equalizing slurry injection pipe 405 passes through the fan plate 10 to drive the rotating drum 11 to rotate, the stirring rod 13 stirs the slurry in the pressure-equalizing slurry injection pipe 405 along with the rotation of the rotating drum 11, so that the water is fully mixed into the slurry, avoid thick liquids too dry scheduling problem, guarantee thick liquids and polystyrene board complex effect, puddler 13 slides along with the inner wall of bending groove 9 when rotary drum 11 rotates to slide from top to bottom when the pivoted, improve the scope and the effect that puddler 13 stirred, magnetic sheet 19 is after removing, and rotary drum 11 is along with the magnetic force of magnetic sheet 19 together changes the height, thereby further improves stirring effect.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1. The utility model provides an inorganic material composite polystyrene molding slip casting device, includes equipment support frame (1), thick liquids vibration mechanism (2), power roller set (3), slip casting mechanism (4), from power roller set (5) and thick liquids recovery fill (6), its characterized in that: the power shaft roller set (3) is arranged on the top face of the left end of an equipment support frame (1), a slurry vibration mechanism (2) is fixedly arranged on the top face of the equipment support frame (1) on the right side of the power shaft roller set (3), the slurry vibration mechanism (2) comprises a vibration motor set (201), a vibration spring (202) and a slurry bin (203), the slurry bin (203) is of a rectangular space structure formed by square pipes, the top face of the slurry bin (203) is capped by a fifteen-to-twenty-millimeter-thick steel plate and the vibration motor set (201) is fixedly arranged on the top face, four corners of the bottom face of the slurry bin (203) are fixedly connected with the top face of the equipment support frame (1) through the vibration spring (202), a grouting spring tray (401) is arranged on the grouting mechanism (4), a grouting pipe (402), a screw hand wheel pressing plate (403), a pressure-equalizing grouting pipe (404), a pressure-equalizing grouting pipe (405) and a grouting pressing plate (406), the top face of the front and back sides of the equipment support frame (1) is arranged between the slurry vibration mechanism (2) and the power shaft roller set (3) Fixed connection spring tray (401) of making level, slip casting pipe (402) left and right sides top surface fixed connection slip casting clamp plate (406), slip casting clamp plate (406) top surface four corners is seted up porosely and is connected screw rod hand wheel clamp plate (403) through rolling bearing, screw rod hand wheel clamp plate (403) and the equipment support frame (1) top surface threaded connection of relevant position, equal fixed connection pressure-sharing slip casting pipe (404) of both sides bottom surface around slip casting clamp plate (406), pressure-sharing slip casting pipe (404) corresponds face fixed connection and communicates pressure-sharing slip casting pipe (405), equal fixed connection and the intercommunication in position of two pressure-sharing slip casting pipes (404) of slip casting clamp plate (406) top surface correspondence has slip casting pipe (402), slip casting pipe (402) and the pressure-sharing slip casting pipe (404) of relevant position communicate, driven shaft roller set (5) fixed mounting is at equipment support frame (1) top surface on thick liquids vibrating mechanism (2) right side, thick liquids recovery fill (6) fixed mounting is at equipment support frame (1) top surface below thick liquids feed bin (203).

2. The inorganic material composite polystyrene molding and grouting device according to claim 1, characterized in that: several jack (7) have been seted up to voltage-sharing slip casting pipe (405) top surface rear side equidistant, and fixedly connected with pivot (8) in jack (7), bending groove (9) have been seted up to the outer wall of pivot (8), the outer wall of pivot (8) embolias has rotary drum (11), spout (12) that are cross have all been seted up to rotary drum (11) left and right sides outer wall, spout (12) inner wall embolias has been cross puddler (13), puddler (13) are embolia the relation with bending groove (9) inner wall, rotary drum (11) top surface is annular equidistant fixedly connected with several flabellum (10).

3. The inorganic material composite polystyrene molding and grouting device according to claim 2, characterized in that: the left side surface and the right side surface of the pressure-equalizing slurry inlet pipe (404) are respectively provided with a material distributing plate (14) at one side close to the pressure-equalizing grouting pipe (405), and the grouting pipe (402) corresponds to the space between the two material distributing plates (14).

4. The inorganic material composite polystyrene molding and grouting device according to claim 3, characterized in that: one side fixedly connected with baffle (15) of pressure-sharing slip casting pipe (405) is kept away from in slip casting pipe (402) to pressure-sharing slip casting pipe (404), baffle (15) side is seted up slotted and groove top surface and the equal fixedly connected with of bottom surface and is expanded and fill up (16), two expansion pad (16) correspond face fixedly connected with connecting plate (17) on baffle (15), one side fixedly connected with magnetic sheet (19) of branch flitch (14) are kept away from in connecting plate (17), threaded hole and threaded connection have bolt (18) are seted up to magnetic sheet (19) top surface, pressure-sharing slip casting pipe (404) top surface is seted up porosely and is connected with bolt (18) of relevant position through rolling bearing, the inside fixedly connected with strong magnet of magnetic sheet (19) just produces magnetic attraction to rotary drum (11).

5. The inorganic material composite polystyrene molding and grouting device according to claim 4, characterized in that: the inner wall of the bottom surface of the pressure-equalizing grouting pipe (405) is provided with a groove and is fixedly connected with a sleeve (20), the top surface of the sleeve (20) is hollow and is sleeved with an inserted bar (21), and the inserted bar (21) is fixedly connected with the rotary drum (11) at a corresponding position.

Images